Liquid droplet discharging apparatus having movement correction
10647112 ยท 2020-05-12
Assignee
Inventors
Cpc classification
B41J2/2132
PERFORMING OPERATIONS; TRANSPORTING
B41J2/04581
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J2/045
PERFORMING OPERATIONS; TRANSPORTING
B41J25/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A liquid droplet discharging apparatus includes: a first piezoelectric element that moves a head in a first direction; a second piezoelectric element that moves the head in a second direction opposite to the first direction; a movement unit that moves a medium in the first direction in accordance with a predetermined target movement amount; a transport amount measurement unit as a movement amount measurement unit that measures a movement amount of the medium in the first direction; and a drive control unit that controls driving of the first piezoelectric element and the second piezoelectric element. The drive control unit drives either one of the first piezoelectric element or the second piezoelectric element according to a difference BA between a target transport amount A as the target movement amount and a transport amount B as the movement amount measured from the transport amount measurement unit.
Claims
1. A liquid droplet discharging apparatus that discharges liquid droplets on a medium from a plurality of nozzles included in a head while relatively moving the head and the medium, the liquid droplet discharging apparatus comprising: a first piezoelectric element that moves the head in a first direction; a second piezoelectric element that moves the head in a second direction opposite to the first direction; a movement unit that moves the head or the medium in the first direction in accordance with a predetermined target movement amount A; a movement amount measurement unit that measures an actual movement amount B of the head or the medium in the first direction; and a drive control unit that controls driving of the first piezoelectric element and the second piezoelectric element based on a difference C between the predetermined target movement amount A and the actual movement amount B, wherein the first piezoelectric element is disposed on a side of the head in the second direction, wherein the second piezoelectric element is disposed on a side of the head in the first direction, and wherein, after the actual movement amount B and the difference C are determined, the drive control unit drives either one of the first piezoelectric element or the second piezoelectric element to correct a position of either the head or the medium according to the difference C, such that a location of the head or medium aligns with the predetermined target movement amount A.
2. The liquid droplet discharging apparatus according to claim 1, wherein the movement unit moves the medium in the first direction, and wherein the drive control unit drives the first piezoelectric element in a case where the difference C is a positive value, and drives the second piezoelectric element in a case where the difference C is a negative value.
3. The liquid droplet discharging apparatus according to claim 1, wherein the movement unit moves the head in the first direction, and wherein the drive control unit drives the second piezoelectric element in a case where the difference C is a positive value, and drives the first piezoelectric element in a case where the difference C is a negative value.
4. The liquid droplet discharging apparatus according to claim 1, wherein the plurality of nozzles are arranged at a pitch P in the first direction, wherein the movement unit moves the medium in the first direction, and wherein the drive control unit drives the first piezoelectric element in a case where the difference C is a positive value and is equal to or less than P/2, drives the second piezoelectric element in a case where the difference C is a positive value and is greater than P/2, drives the second piezoelectric element in a case where the difference C is a negative value and is equal to or less than P/2, and drives the first piezoelectric element in a case where the difference C is a negative value and is greater than P/2.
5. The liquid droplet discharging apparatus according to claim 4, wherein, in a case where the difference C is a negative value and is greater than P/2, the drive control unit changes a discharge end nozzle on the side in the first direction to an adjacent nozzle on the side in the second direction, wherein, in a case where the difference C is a positive value and is greater than P/2, the drive control unit changes the discharge end nozzle on the side in the first direction to an adjacent nozzle on the side in the first direction, and wherein, in a case where the difference C is a positive value and is equal to or less than P/2, or, in a case where the difference C is a negative value and is equal to or less than P/2, the drive control unit does not change the discharge end nozzle on the side in the first direction.
6. The liquid droplet discharging apparatus according to claim 1, wherein the drive control unit switches a piezoelectric element to be driven between the first piezoelectric element and the second piezoelectric element according to a number of times the first piezoelectric element or the second piezoelectric element is continuously driven.
7. The liquid droplet discharging apparatus according to claim 1, wherein the drive control unit alternately drives the first piezoelectric element and the second piezoelectric element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
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DESCRIPTION OF EXEMPLARY EMBODIMENTS
(23) Hereinafter, embodiments of the invention will be described with reference to the drawings. The drawings to be used are appropriately enlarged or reduced so as to make the explanation part recognizable. However, the following embodiments do not limit the invention according to the appended claims. Not all of the combinations of features described in the embodiments are necessarily essential to the solution means of the invention.
First Embodiment
Liquid Droplet Discharging Apparatus
(24) A liquid droplet discharging apparatus of the present embodiment will be described with reference to
(25)
(26) As illustrated in
(27) In
(28) The head 1 discharges liquid droplets on the medium 8. On a surface of the head 1 facing the medium 8, a plurality of nozzles 19 (See
(29) The carriage 2 is equipped with the head 1, and is movable along the guide shaft 4 and the guide rail 5 in the X direction. The scanning belt 11 (endless belt) that rotates in a direction parallel to the guide shaft 4 and the guide rail 5 is connected with the carriage 2, the carriage 2 moves in the X direction as power is transferred from the head scanning drive unit 7 to the scanning belt 11 via the scanning drive shaft 6, and scanning in the X direction (main scanning) is performed. The head scanning drive unit 7 includes, for example, a motor (not illustrated). The motor operates according to a command from the control unit 3 based on the print data inputted from the outside, and scans the head 1.
(30) The medium 8 is horizontally held by the medium support unit 20 (platen) in a region scanned by the head 1. The medium 8 is, for example, paper, and is transported in the transport direction (first direction) by the transport roller drive unit 29 (movement unit) driving the transport roller 10.
(31) As illustrated in
(32) Inside the head 1, an ink chamber communicating with each of the nozzles 19 is provided (not illustrated). The head 1 discharges ink in the ink chamber toward the medium 8 from the nozzles 19 by a known method such as application of pressure to the ink by a piezoelectric element, for example. In the liquid droplet discharging apparatus 100A, the head 1 discharges ink toward the medium 8 from each of the nozzles 19 while moving relative to the medium 8 in the scanning direction. The method of discharging liquid droplets from the head 1 is not limited to the method using the piezoelectric element. In the head 1, a so-called thermal type liquid droplet discharging method may be applied in which liquid droplets are discharged from the nozzles 19 by generating bubbles by heating the ink chamber.
(33) Ink may be supplied to the ink chambers of the head 1 from a cartridge that is detachably attached to the carriage 2. Alternatively, the ink may be supplied from an ink tank provided at a position separated from the carriage 2 via a pipe member such as a tube disposed in the liquid droplet discharging apparatus 100A.
(34) The control unit 3 includes a memory 26 and a control circuit 27. The memory 26 is electrically connected to the control circuit 27, the control circuit 27 is electrically connected to the head scanning drive unit 7, the head drive circuit 28, the transport roller drive unit 29, and the transport amount measurement unit 9, and it is possible to input and output electric signals, respectively. The control circuit 27 reads print data stored in the memory 26, controls the operation of the head scanning drive unit 7, the head drive circuit 28, a transport roller drive unit, and the transport amount measurement unit 9 based on the print data, and controls the scanning amount, the scanning timing, the discharge amount, and the discharge timing of the head 1, and the transport amount of the medium 8.
(35) The liquid droplet discharge is performed while scanning the head 1 in the scanning direction (X direction) or in the direction opposite to the scanning direction. For example, after performing a first drawing by discharging liquid droplets while performing a first scanning in the X direction, the transport roller 10 is driven to transport the medium 8 in the transport direction and liquid droplets are discharged while performing a second scanning in a direction opposite to the first scanning to draw on the medium 8.
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(37) The head holding member 12 is movable in the first direction (transport direction) by two head guide rails 18 provided along the first direction, and is sandwiched between a first head movement unit 23 and a second head movement unit 24 in the Y direction.
(38) The first head movement unit 23 is configured with a first piezoelectric element 13, a piezoelectric element holding member 15, and an abutting member 16 that connects the first piezoelectric element 13 to the head holding member 12. One end of the first piezoelectric element 13 is fixed to the carriage 2 by the piezoelectric element holding member 15, and the other end thereof is fixed to the head holding member 12 via the abutting member 16. Therefore, as the first piezoelectric element 13 expands, the head 1 held by the head holding member 12 can be displaced in the first direction (transport direction) along the head guide rails 18.
(39) The second head movement unit 24 is configured with a second piezoelectric element 14, the piezoelectric element holding member 15, and the abutting member 16 that connects the second piezoelectric element 14 to the head holding member 12. One end of the second piezoelectric element 14 is fixed to the carriage 2 by the piezoelectric element holding member 15, and the other end thereof is fixed to the head holding member 12 via the abutting member 16. Therefore, as the second piezoelectric element 14 expands, the head 1 held by the head holding member 12 can be displaced in a second direction opposite to the first direction (transport direction).
(40) The first piezoelectric element 13 and the second piezoelectric element 14 are electrically connected to the control unit 3. By controlling the expansion and contraction of the first piezoelectric element 13 or the second piezoelectric element 14 by the control unit 3, the discharge position is adjusted in accordance with the medium transport amount acquired by the transport amount measurement unit 9. The control unit 3 according to the present embodiment is an example of the drive control unit according to the invention.
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(42) As illustrated in
(43) In a case where the transport amount of the medium 8 deviates from the target transport amount after performing the first drawing discharge, the discharge position of the liquid droplets in a second drawing discharge will deviate from the drawing pattern determined by the print data. For example, in a case where the actual transport amount is larger than the target transport amount, the discharge position deviates in a direction opposite to the transport direction than the drawing pattern, that is, a side in the second direction. In a case where the actual transport amount is smaller than the target transport amount, the discharge position deviates in the transport direction from the drawing pattern, that is, the first direction. As described above, the landing positions of the liquid droplets deviate due to the deviation in the discharge position, and unintended streaky print patterns are generated in the print matter, which leads to a serious deterioration in print quality.
(44) In the liquid droplet discharging apparatus 100A according to the present embodiment, after the head 1 performing liquid droplet discharge, and the medium 8 is transported in accordance with the target transport amount A stored in the memory 26 in advance. Next, the transport amount B is acquired by the transport amount measurement unit 9, and the acquired transport amount B is transferred to the control unit 3. In the control unit 3, the control circuit 27 calculates a difference C (BA) between the target transport amount A read from the memory 26 and the transport amount B transferred from the transport amount measurement unit 9, sends a drive signal to the first piezoelectric element 13 or the second piezoelectric element 14 in accordance with the value of the difference C, and performs the position adjustment of the head 1. That is, by adjusting the position of the head 1 using the first piezoelectric element 13 and the second piezoelectric element 14 in accordance with the actual transport amount, correction of the discharge position is performed. The target transport amount A according to the present embodiment corresponds to the target movement amount Ain the invention, and the transport amount B corresponds to the movement amount B in the invention.
Head Position Adjustment Method
(45) Next, a head position adjustment method using the first piezoelectric element 13 or the second piezoelectric element 14 will be described with reference to
(46) In step S1, the first drawing discharge is performed, and as illustrated in
(47) In step S2, the medium 8 is transported in the first direction in accordance with the target transport amount A. The target transport amount A is stored in the memory 26. The control circuit 27 reads the target transport amount A from the memory 26, a control signal is transferred from the control unit 3 to the transport roller drive unit 29 in accordance with the target transport amount A, and transport of the medium 8 is performed according to the control signal. Then, the process proceeds to step S3.
(48) In step S3, the transport amount B is measured. The transport amount B is measured by taking an image of a front surface (or rear surface) of the medium 8b by the transport amount measurement unit 9 according to the signal from the control unit 3. The measured transport amount B is transferred from the transport amount measurement unit 9 to the control circuit 27 of the control unit 3. Then, the process proceeds to step S4.
(49) In step S4, the difference C (BA) between the transport amount B and the target transport amount A is calculated in the control circuit 27. Then, the process proceeds to step S5.
(50) In step S5, the control circuit 27 determines whether the difference C between the transport amount B and the target transport amount A is C<0 (negative value), C>0 (positive value), or C=0.
(51) In a case where the difference C is C>0 (positive value), the process proceeds to step S6 to calculate the drive signal (drive voltage) of the first piezoelectric element 13. In this case, the drive signal (drive voltage) of the displacement amount corresponding to an absolute value |C| of the difference C is calculated from the relationship between the drive voltage of the first piezoelectric element 13 and the head position illustrated in
(52) In a case where the difference C is C<0 (negative value), the process proceeds to step S7 to calculate the drive signal (drive voltage) of the second piezoelectric element 14. In this case, the calculation of the drive signal (drive voltage) of the displacement amount corresponding to an absolute value |C| of the difference C from the relationship between the drive voltage of the second piezoelectric element 14 and the head position illustrated in
(53) In a case where the difference C is C=0, the calculation of the drive signal (drive voltage) and the adjustment of the head position are not performed, and the process proceeds to step S10.
(54) In step S8, the drive signal (drive voltage) calculated in step S6 is applied to the first piezoelectric element 13, and the adjustment of the head position in accordance with the difference C is performed. As illustrated in
(55) In step S9, the drive signal (drive voltage) calculated in step S7 is applied to the second piezoelectric element 14, and the adjustment of the head position in accordance with the difference C is performed. As illustrated in
(56) In step S10, a second drawing discharge is performed. As illustrated in
(57) In the present embodiment, either one of the first piezoelectric element 13 or the second piezoelectric element 14 is driven depending on whether the difference C between the target transport amount A and the actual transport amount B is positive or negative to correct the discharge position of the liquid droplets discharged from the plurality of nozzles 19 on the medium 8. The hysteresis characteristic of a piezoelectric element is generated by repeating extension and contraction of the piezoelectric element. However, in the present embodiment, since the head position adjustment is performed only by the extension of the first piezoelectric element 13 or the second piezoelectric element 14, it is possible to reduce the hysteresis characteristic of a piezoelectric element. The creep characteristic is generated when a voltage is concentratedly applied to a single piezoelectric element. In the present embodiment, the time during which the voltage is applied to the piezoelectric element is dispersed to the first piezoelectric element 13 and the second piezoelectric element 14 compared to the case where a single piezoelectric element is used. Thereby it is possible to reduce the creep characteristic.
Second Embodiment
(58) Next, a head position adjustment method of a second embodiment using the liquid droplet discharging apparatus 100A of the first embodiment will be described with reference to
(59)
(60) In step S21, the first drawing discharge is performed, and liquid droplets 25 are discharged on the medium 8 as illustrated in
(61) In step S22, the medium 8 is transported in the first direction depending on the target transport amount A, as illustrated in
(62) In step S23, the transport amount B is measured. The transport amount B is measured by imaging the medium surface (or rear surface) by the transport amount measurement unit 9 according to the signal from the control circuit 27. The measured transport amount B is transferred from the transport amount measurement unit 9 to the control circuit 27. Then, the process proceeds to step S24.
(63) In step S24, the difference C (BA) between the transport amount B and the target transport amount A is calculated in the control circuit 27. Then, the process proceeds to step S25.
(64) In step S25, whether the difference C between the transport amount B and the target transport amount A is C>0 (positive value), C<0 (negative value) or C=0 is determined in the control circuit 27.
(65) In a case where the difference C is C=0, the adjustment of the discharge position is not performed, the process proceeds to step S38, and the second drawing discharge is performed.
(66) In a case where the difference C is C<0 (negative value), the process proceeds to step S26, and the control circuit 27 determines whether an absolute value |C| of the difference C is |C|P/2 or |C|>P/2.
Case 1
(67) In step S26, in the case of |C|P/2, that is, as illustrated in
(68) In step S32, the drive signal (drive voltage) calculated in step S28 is applied to the second piezoelectric element 14 and the adjustment of the head position in accordance with an absolute value |C| of the difference C is performed. As illustrated in
Case 2
(69) In the case of |C|>P/2, that is, in the case where a nozzle next to the discharge end nozzle is closer to the target discharge position 22 as illustrated in
(70) In step S33, the drive signal (drive voltage) calculated in step S29 is applied to the first piezoelectric element 13 and the adjustment of the head position in accordance with the difference C is performed. As illustrated in
(71) In step S36, the discharge end nozzle is changed from the discharge end nozzle set in advance to an adjacent nozzle on the side of the second direction by one nozzle. That is, the discharge end nozzle sets the nozzle on the side in the second direction by two nozzles from the end nozzle. After setting of the discharge end nozzle is completed, the process proceeds to step S38. In the second drawing discharge performed in step S38, the two nozzles at the end of the nozzle row on a side in the first direction become a non-discharge nozzle.
(72) In a case where the difference C is C>0 (positive value), the process proceeds to step S27, and the control circuit 27 determines whether an absolute value |C| of the difference C is |C|P/2 or |C|>P/2.
Case 3
(73) In the case of |C|P/2 in step S27, that is, as illustrated in
(74) In step S34, the drive signal (drive voltage) calculated in step S30 is applied to the first piezoelectric element 13, and an adjustment of the head position in accordance with the difference C is performed. As illustrated in
Case 4
(75) In the case of |C|>P/2, that is, as illustrated in
(76) In step S35, the drive signal (drive voltage) calculated in step S31 is applied to the second piezoelectric element 14, and an adjustment of the head position in accordance with an absolute value |C| of the difference C is performed. As illustrated in
(77) In step S37, the discharge end nozzle is changed to an adjacent nozzle in the first direction by one nozzle from the discharge end nozzle set in advance. That is, the end nozzle set as the non-discharge nozzle becomes the discharge end nozzle, and is set as a discharge end nozzle. After setting of the discharge end nozzle is completed, the process proceeds to step S38.
(78) In step S38, the second drawing discharge is performed.
(79) According to the second embodiment, it is possible to reduce the head position adjustment amount for adjusting the discharge position by aligning the nozzles 19 closer to the target discharge position 22. Accordingly, by reducing the head position adjustment amount, it is possible to reduce the drive voltage of the piezoelectric element, that is, the displacement amount of the piezoelectric element. Thereby, since the fluctuation of the displacement amount can be reduced, it is possible to correct the discharge position with higher accuracy.
Third Embodiment
(80) A head position adjustment method of a third embodiment is a method using the liquid droplet discharging apparatus 100A of the first embodiment. In the present embodiment, in the plurality of drawing discharges, the number of times the first piezoelectric element 13 or the second piezoelectric element 14 is continuously driven for each drawing discharge is counted regardless of a value of the difference C between the transport amount B and the target transport amount A. Then, in a case where the number of continuously driven times of one piezoelectric element reaches a specified value, the piezoelectric element to be used is switched to the other piezoelectric element.
(81) According to the present embodiment, it is possible to reduce the piezoelectric element to be used being biased toward one side, and to reduce fluctuation in the displacement amount due to the expansion amount of the first piezoelectric element 13 and the second piezoelectric element 14 reaching the limit.
Fourth Embodiment
(82) A head position adjustment method of a fourth embodiment is a method using the liquid droplet discharging apparatus 100A of the first embodiment. The piezoelectric elements to be used for drawing discharge are alternately switched between the first piezoelectric element 13 and the second piezoelectric element 14 regardless of a value of the difference C between the transport amount B and the target transport amount A.
(83) According to the present embodiment, it is possible to reduce continuous operation of the piezoelectric element to be used, and to reduce fluctuation in the displacement amount due to the expansion amount of the first piezoelectric element 13 and the second piezoelectric element 14 reaching the limit.
(84) The respective configurations described in the above embodiments can be modified as follows, for example. Any of the modification examples described below is positioned as an example of a mode for carrying out the invention.
Modification Example 1
(85) In the liquid droplet discharging apparatus 100A of the above-described embodiment, the head 1 is equipped in the carriage 2, and is configured to reciprocate in the scanning direction. The invention is not limited to this, and the head 1 may not be equipped in the carriage 2 and may not move in the scanning direction. For example, in the liquid droplet discharging apparatus according to the invention, the head 1 may be a line printer configured by a line head in which a plurality of nozzles 19 are arranged in the X direction. In this case, drawing may be performed by discharging liquid droplets from the line head while moving the medium 8 in the first direction by the transport roller drive unit 29 and the transport roller 10 as a movement unit. Alternatively, a movement mechanism for moving the line head in the Y direction as a movement unit may be provided, and drawing may be performed while moving and discharging the line head in the Y direction with respect to the medium 8. In the latter case, a movement amount measurement unit that measures the movement amount of the line head in the Y direction with respect to the medium 8 may be provided, and either one of the first piezoelectric element 13 or the second piezoelectric element 14 may be driven according to the difference B-A between the target movement amount A and the movement amount B measured by the movement amount measurement unit.
Modification Example 2
(86) The liquid droplet discharging apparatus 100A of the above-described embodiment is configured to discharge while the head 1 is reciprocated in the X direction. However, the invention is not limited to this. The main scanning for performing drawing while moving the medium 8 may be performed and the sub-scanning for changing the drawing position may be performed by the head scanning drive unit 7.
Modification Example 3
(87) In the liquid droplet discharging apparatus 100A of the above-described embodiment, the first piezoelectric element 13 and the second piezoelectric element 14 are equipped in the carriage 2 and are configured so as to adjust the head position within the carriage 2. However, the invention is not limited to this. The first piezoelectric element 13 and the second piezoelectric element 14 may be provided outside the carriage 2 and the head 1 may be displaced in the first direction or the second direction with the carriage 2.
Modification Example 4
(88) The liquid droplet discharging apparatus 100A of the above-described embodiment is an ink jet printer. However, the invention is not limited to this. For example, it may be an organic light emitting diode (OLED) manufacturing apparatus using an ink jet method, a wiring forming apparatus, and a liquid droplet discharging apparatus used for manufacturing an electronic device, which are used for industrial use.
(89) The invention is not limited to the above-described embodiments, examples, and modifications, and can be realized in various configurations without departing from the spirit thereof. For example, the technical features in the embodiments, examples, and modifications corresponding to the technical features in each mode described in the Summary can be replaced or combined as appropriate in order to solve some or all of the above problems, or to achieve some or all of the above effects. Also, unless its technical features are described as essential in this specification, it can be deleted as appropriate.
(90) The entire disclosures of Japanese Patent Application No. 2017-158467 filed Aug. 21, 2017 and Japanese Patent Application No. 2018-140029, filed Jul. 26, 2018 are expressly incorporated herein by reference.