Fork integrated pallet clamp
10647559 ยท 2020-05-12
Assignee
Inventors
Cpc classification
B66F9/18
PERFORMING OPERATIONS; TRANSPORTING
B66F9/12
PERFORMING OPERATIONS; TRANSPORTING
B66F9/185
PERFORMING OPERATIONS; TRANSPORTING
B66F9/147
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66F9/18
PERFORMING OPERATIONS; TRANSPORTING
B66F9/07
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A materials handling vehicle is provided comprising a pair of forks to be inserted in a longitudinal direction of the forks into a pallet having one or more stringers. A pallet clamp device is provided including first and second operating devices, one mounted in each fork for actuating respective punch members into engagement with an adjacent surface on the pallet. Each operating device comprises a module located within a cavity in one of the forks, the module including an actuator, one of the respective punch members, and a linkage structure connecting the actuator and the respective punch member.
Claims
1. A materials handling vehicle comprising: a pair of forks to be inserted in a longitudinal direction of the forks into a pallet having one or more stringers; and a pallet clamp device including at least one operating device located in a respective fork for actuating a punch member into engagement with an adjacent surface on the pallet; wherein the at least one operating device actuates the punch member in substantially linear movement transverse to the longitudinal direction of the forks; and wherein the at least one operating device comprises a module including an actuator, the punch member, and a linkage structure connecting the actuator and the punch member, and including first and second pivot connections, wherein the actuator is located between the first and second pivot and is pivotally attached to the respective fork via the first and second pivot connections, wherein at least one of the first and second pivot connections defines a pivot axis that is transverse to the longitudinal direction.
2. The materials handling vehicle as set forth in claim 1, wherein the at least one operating device is located within a cavity of the respective fork.
3. The materials handling vehicle as set forth in claim 2, wherein the respective fork includes a pair of lateral sides extending in the longitudinal direction, and the at least one operating device is positioned between the lateral sides of the respective fork.
4. The materials handling vehicle as set forth in claim 3, wherein the respective fork includes a guide surface located on one of the lateral sides, and the punch member is supported for sliding movement through the guide surface.
5. The materials handling vehicle as set forth in claim 3, wherein the respective fork includes upper and lower sides extending in the longitudinal direction, and the at least one operating device is positioned between the upper and lower sides of the respective fork.
6. The materials handling vehicle as set forth in claim 1, wherein the punch member is actuated to move toward the other one of the pair of forks for engagement with a stringer of the pallet located between the forks.
7. The materials handling vehicle as set forth in claim 1, wherein the punch member is actuated to move away from the other one of the pair of forks for engagement with a stringer of the pallet located adjacent to an outer side of the respective fork.
8. The materials handling vehicle as set forth in claim 1, wherein the linkage structure comprises a first link having a first end connected to the respective fork at the second pivot connection and a second end connected to an output shaft of the actuator, and a second link having a first end connected to the first link and a second end connected to the punch member.
9. The materials handling vehicle as set forth in claim 1, wherein the actuator comprises a linear motor.
10. The materials handling vehicle as set forth in claim 9, wherein the actuator is coupled to a controller and provides at least one of a force feedback signal and a position feedback signal to the controller for controlling a force applied by the punch member to the pallet surface and/or a position of the punch member relative to the respective fork.
11. The materials handling vehicle as set forth in claim 1, wherein the punch member comprises an elongated shaft extending through the respective fork, and a punch plate removably positioned on an outer end of the elongated shaft for selectable replacement of the punch plate.
12. The materials handling vehicle as set forth in claim 1, wherein the first pivotal connection is defined at an interior surface within the respective fork, and the actuator includes an output shaft that is pivotally connected to the linkage structure within the respective fork.
13. A materials handling vehicle comprising: a pair of forks to be inserted in a longitudinal direction of the forks into a pallet having one or more stringers; and a pallet clamp device including first and second operating devices for actuating a respective punch member into engagement with an adjacent surface on the pallet; wherein each operating device comprises a module located within a cavity in one of the forks, the module including an actuator, one of the respective punch members, and a linkage structure connecting the actuator and the respective punch member, and including first and second pivot connections, wherein the actuator is located between the first and second pivot connections and is pivotally attached to the respective fork via the first and second pivot connections, wherein at least one of the first and second pivot connections defines a pivot axis that is transverse to the longitudinal direction.
14. The materials handling vehicle as set forth in claim 13, wherein the second pivot connection defines a pivot attachment between the linkage structure and the respective fork.
15. The materials handling vehicle as set forth in claim 13, wherein the linkage structure comprises a first link having a first end connected to a respective fork at the first pivot connection and a second end connected to an output shaft of the actuator, and a second link having a first end connected to the first link and a second end connected to the punch member.
16. The materials handling vehicle as set forth in claim 15, wherein the actuator comprises a linear motor.
17. The materials handling vehicle as set forth in claim 13, wherein each punch member comprises an elongated shaft extending through a respective fork, and a punch plate removably positioned on an outer end of the elongated shaft for selectable replacement of the punch plate.
18. The materials handling vehicle as set forth in claim 13, wherein the operating devices actuate the punch members in substantially linear movement transverse to the longitudinal direction of the forks.
19. The materials handling vehicle as set forth in claim 13, wherein each actuator is coupled to a controller and provides a force feedback signal and/or a position feedback signal to the controller for controlling a force applied by the punch member to the pallet surface.
20. A materials handling vehicle comprising: a pair of forks to be inserted in a longitudinal direction of the forks into a pallet having one or more stringers; and a pallet clamp device including first and second operating devices, one mounted in each fork for actuating respective punch members into engagement with an adjacent surface on the pallet; wherein the operating devices actuate the respective punch members in substantially linear movement transverse to the longitudinal direction of the forks; and wherein the first and second operating devices each comprise a module including an actuator, the punch member, and a linkage structure connecting the actuator and the punch member, and including first and second pivot connections, wherein the actuator is located between the first and second pivot connections and is pivotally attached to the respective fork via the first and second pivot connections, wherein at least one of the first and second pivot connections defines a pivot axis that is transverse to the longitudinal direction.
21. The materials handling vehicle as set forth in claim 20, wherein the punch members are actuated to move toward each other for engagement with a stringer of the pallet located between the forks.
22. The materials handling vehicle as set forth in claim 20, wherein the punch members are actuated to move away from each other for engagement with respective stringers of the pallet located adjacent outer sides of the forks.
23. The materials handling vehicle as set forth in claim 20, wherein each actuator is coupled to a controller and provides at least one of a force feedback signal and a position feedback signal to the controller for controlling a force applied by a respective punch member to the pallet surface and/or a position of a respective punch member relative to a respective fork.
24. The materials handling vehicle as set forth in claim 23, wherein each actuator comprises a linear motor.
25. A materials handling vehicle comprising: a load handling assembly to be inserted in a longitudinal direction of the load handling assembly into a load structure having longitudinally extending load structure surfaces; and a pallet clamp device including at least one operating device located in the load handling assembly for actuating a punch member into engagement with at least one of the load structure surfaces; wherein the operating device comprises a module located within a cavity in the load handling assembly, the module including a linear actuator, the punch member, and a linkage structure connecting the actuator and the punch member, and including first and second pivot connections, wherein the actuator is located between the first and second pivot connections and is pivotally attached to the respective fork via the first and second pivot connections.
26. The materials handling vehicle as set forth in claim 25, including a second operating device comprising a module located within the cavity in the load handling assembly, the second module actuating a second punch member into engagement with another one of the load structure surfaces.
27. The materials handling vehicle as set forth in claim 25, wherein the load handling assembly includes a ramp structure extending in a direction away from the punch member for engagement with another one of the load structure surfaces.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) While the specification concludes with claims particularly pointing out and distinctly claiming the present invention, it is believed that the present invention will be better understood from the following description in conjunction with the accompanying Drawing Figures, in which like reference numerals identify like elements, and wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(15) In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration, and not by way of limitation, specific preferred embodiments in which the invention may be practiced. It is to be understood that the preferred embodiments may be combined, that other embodiments may be utilized, and that changes may be made without departing from the spirit and scope of the present invention.
(16) Referring initially to
(17) A load handling assembly 18 comprising a pair of forks 18A, 18B extends in a longitudinal direction L.sub.1, i.e., front to rear, from a base portion 20 of the operator platform 14. A spacing of the forks 18A, 18B in the lateral direction L.sub.2, i.e., perpendicular to the longitudinal direction, can be selected to provide support to different pallet types such as, for example, Euro pallets (Europe), GMA pallets (North America), and CHEP pallets (Australia). It may be noted that although the present description is provided with specific reference to providing the pallet clamp device 10 for clamping pallets, the clamping device can operate to clamp a variety of articles or load structures supported on the load handling assembly 18 including, without limitation, pallets, carts, pedestrian platforms, storage racks, or other storage structure. Hence, it should be understood that specific references in the following description to operations performed on pallets are intended to encompass operations performed on alternative structures supported on the forks 18A, 18B. Further, although the following description of the clamping device describes engaging a longitudinally extending stringer or stringers as defining an engaged surface of the structure supported on the forks 18A, 18B, it should be understood that the description of the engaged surface encompasses any suitable structure that includes an area or surface for engagement by the pallet clamp device 10.
(18) Referring to
(19) The first operating device 22A is formed as a module located entirely within a first cavity 28A in the fork 18A, and the second operating device 22B is formed as a module located entirely within a second cavity 28B in the fork 18B. Each module formed by the operating devices 22A, 22B includes a respective actuator 30A, 30B, one of the respective punch members 26A, 26B, and a linkage structure 32A, 32B connecting the actuator 30A, 30B and the respective punch member 26A, 26B.
(20) The first cavity 28A in the fork 18A is defined within an area bounded by the upper side 24A, an opposing lower side 34A, an inner lateral side 36A, and an opposing outer lateral side 38A. Similarly, the second cavity 28B in the fork 18B is defined within an area bounded by the upper side 24B, an opposing lower side 34B, an inner lateral side 36B, and an opposing outer lateral side 38B. In an exemplary non-limiting embodiment, the cavities 28A, 28B may define an installation space having dimensions of less than 12.5 in.4.5 in.2 in. (320 mm116 mm50 mm) for receiving the operating devices 22A, 22B. It may be understood that the dimensions of the installation space can vary and the installation space can be defined within forks 18A, 18B having dimensions that are smaller or larger than the particular installation space described herein. For example, in additional non-limiting examples, a smaller installation space can be formed within a fork having a relatively smaller cross section, e.g., a fork cross section of 4 in.1.75 in (100 mm65 mm), or the installation space may be defined within a fork having a relatively larger cross section, e.g., a fork cross section of 6 in.3 in. (150 mm75 mm). As is described in greater detail below, the operating devices 22A, 22B each define a compact module comprising a whole clamping system that can be integrated directly within the cavities 28A, 28B defined in a respective fork 18A, 18B.
(21) Referring to
(22) The first operating device 22A is provided with an actuator mounting bracket 40A rigidly attached to the fork 18A within the first cavity 28A and pivotally connected to a first end of the actuator 30A at a first pivot connection defined by a fastener 42A. The actuator mounting bracket 40A is formed with a first tongue 40A.sub.1 and a second tongue 40A.sub.2. The first tongue 40A.sub.1 can form an attachment location for the actuator 30A of the first operating device 22A, and a second tongue 40A.sub.2 can optionally be provided to form an attachment location for the actuator 30B of the second operating device 22B within the second cavity 28B of the fork 18B, see
(23) The operating device 22A is additionally provided with a linkage mounting bracket 44A rigidly attached to the fork 18A within the first cavity 28A at an opposing end of the operating device 22A from the actuator mounting bracket 40A. A first link 46A of the linkage structure 32A is pivotally connected to the linkage mounting bracket 44A at a second pivot connection defined by a fastener 48A. A second end of the first link 46A is pivotally connected to an output shaft 50A of the actuator 30A by a fastener 52A.
(24) A second link 54A of the linkage structure 30A comprises a link that is shorter than the first link 46A. The second link 54A includes a first end pivotally connected to an approximate midpoint on the first link 46A by a fastener 56A and a second end pivotally connected to an inner end of an elongated shaft 58A of the punch member 26A by a fastener 60A. In the illustrated embodiment, the second link 54A includes first and second link sections 54A.sub.1, 54A.sub.2 positioned on opposing sides of the first link 46A and positioned on opposing sides of the inner end of the elongated shaft 58A.
(25) The fasteners 42A, 48A, 52A, 56A, 60A forming the above-described pivot connections for the operating device 22A can be a bolt or any equivalent structure, such as a pin, to define a hinge-like pivot connection.
(26) The elongated shaft 58A can be supported for sliding movement through the inner lateral side 36A of the fork 18A by a guide surface defined by a bushing 61A affixed to the inner lateral side 36A of the fork 18A, see
(27) The actuators 30A, 30B can be electrically actuated linear motors, such as a model LA23 linear actuator, manufactured by LINAK GmbH of Nidda, Germany. Hence, the output shaft 50A of the actuator 30A shown in
(28) An operation of the pallet clamp device 10 is described with reference to
(29) In response to a signal from the controller 68, the actuators 30A, 30B extend the output shafts 50A, 50B to pivot the first links 46A, 46B toward the respective inner lateral sides 36A, 36B of the forks 18A, 18B. The actuators 30A, 30B pivot relative to the actuator mounting brackets 40A, 40B within the cavities 28A, 28B to accommodate the pivotal movement of the first links 46A, 46B. The pivotal movement of the first links 46A, 46B moves the second end of the second links 54A, 54B toward the linkage mounting brackets 44A, 44B, and the first end of the second links 54A, 54B pushes the elongated shafts 58A, 58B toward an extended position outward from the respective inner lateral sides 36A, 36B of the forks 18A, 18B, as shown in
(30) Referring to
(31) As illustrated in
(32) It should also be understood that although the retracted and extended positions of the operating devices 22A, 22B are depicted as fully retracted and fully extended positions in
(33) While the preferred embodiment for the actuators 30A, 30B is described as electrically actuated linear motors, other actuators may be implemented in the operating devices 22A, 22B including, without limitation, hydraulic or pneumatic actuators to the extent that such alternative actuators can be fully contained within suitably sized cavities 28A, 28B defined within the forks 18A, 18B. Additionally, although the preferred actuation structure is described as a linear actuator 30A, 30B with a linkage structure 32A, 32B for actuating the punch members 26A, 26B in substantially linear movement, actuators having other movements and connected to the punch members 26A, 26B, either directly or indirectly, through a linkage structure or other transmission means may be implemented to actuate the punch members 26A, 26B. For example, in alternative embodiments, the operating devices 22A, 22B may incorporate a linkage structure comprising a direct connection between the actuators 30A, 30B, or alternative actuators, and the punch members 26A, 26B, such as a linkage structure comprising, for example, a push chain.
(34) The modular construction and placement of the operating devices 22A, 22B fully within the forks 18A, 18B can be scaled to different sizes such that the operating devices 22A, 22B may be implemented, for example, in smaller vehicles that may not readily accommodate prior art pallet clamp systems due to space constraints in the area surrounding the forks of the load handling assembly. Further, the aspect of modular operating devices fully contained within the forks 18A, 18B can include provision of a clamp actuation system for clamp structures other than the punch members 26A, 26B described herein. For example, modular operating devices that are the same as or different from the operating devices 22A, 22B can be located in the fork cavities 28A, 28B to actuate clamp structures that move in linear, non-linear, or pivoting movement. Such alternative modular operating devices may operate to move associated clamp structures to predetermined positions inwardly or outwardly from the forks 18A, 18B. Additionally, such alternative modular operating devices may include processing a feedback signal at a controller for determining engagement of a pallet and for controlling a clamping force to a predetermined value and/or controlling a position of a punch member 26A, 26B relative to a respective fork 18A, 18B, as well as to perform other software implemented operations, such as to improve safety and/or contribute to convenience of operation.
(35) Referring to
(36) The alternative pallet clamp device 10, including a fixed punch member 26A, 26B could also be used in the configuration for clamping the outer stringers S.sub.1, S.sub.2 of a pallet. For example, as illustrated in
(37) Referring to
(38) The alternative configurations provided by either replacing one of the actuators 30A, 30B with a strut 72A, 72B for locating a punch member 26A, 26B at a fixed location, as described with reference to
(39) It should be noted that although the drawings referenced in the preceding description depict pairs of forks 18A, 18B supported at fixed positions, i.e., at different spacings, along the base portion 20 of the operator platform 24, the modular configuration of the operating devices 22A, 22B permits a load handling assembly to be configured with movable forks 18A, 18B that can be located at different lateral positions along the base portion 20. Further, the clamp device may be used with a load handling assembly comprising an alternative fork configuration for engaging load structures. For example, in an alternative configuration of the load handling assembly, as illustrated in
(40) As seen in
(41) As seen in
(42) It may be noted that although the above description of the alternative configuration illustrated in
(43) While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.