APPLICATOR DEVICE
20200138169 ยท 2020-05-07
Inventors
Cpc classification
A45D2200/1036
HUMAN NECESSITIES
A45D37/00
HUMAN NECESSITIES
A45D40/00
HUMAN NECESSITIES
A61B90/80
HUMAN NECESSITIES
A45D2200/1018
HUMAN NECESSITIES
A61M35/006
HUMAN NECESSITIES
A45D33/005
HUMAN NECESSITIES
International classification
A45D37/00
HUMAN NECESSITIES
A45D40/00
HUMAN NECESSITIES
Abstract
An applicator device includes a top and a bottom layer of a flexible material tightly connected at their borders. An edge constitutes a grip zone to handle the applicator. Parallel weakening lines in each layer define an application section and closely surround a pad of a material capable to retain an agent or an elevation constituting a confinement structure for an agent. The superposition of weakening line and border of agent carrying material or the elevation constituting a part of the confinement structure avoids a contact of the flexible material with the surface to be treated as the carrying material layer or the confinement structure serve as a spacer. As a consequence, the applicator is suited to be used on highly sensitive surfaces like skin or mucosa.
Claims
1. Applicator device (1) for applying an agent (35) to a delicate surface (36) comprising a top (3) and a bottom layer (5) of a flexible material and having along an edge a grip zone (26) where the top and bottom layer are connected to each other to form the grip zone, wherein parallel weakening lines (14, 16) extend within the top and the bottom layer starting and ending at the grip zone and defining an applicator section surrounded by excess material of the top and bottom layer substantially connected with each other to constitute a sealing around the applicator section, so that the material of the top layer and the bottom layer surrounding the applicator section can be ripped off along the weakening lines, and wherein the border of the application section is further substantially coincident with or recessed with respect to a border of an agent bearing portion on at least one of top or bottom layer or both of top and bottom layer, the agent bearing portion comprising one of: a volume (9, 11) of a material carrying an agent, or a confinement structure (46) shaped as a linear elevation and designed to retain an agent within the application section, wherein if an agent bearing portion is arranged on both of top and bottom layer, the agent bearing portions are designed substantially mirror-shaped so that their borders coincide.
2. The applicator device (1) according to claim 1, wherein the weakening lines (14, 16) are recessed by a recess distance into the agent bearing portion (9, 11, 46) where the weakening lines are substantially parallel to the border thereof, the recess distance being at least 0.5 mm and at most 10 mm for an applicator device of a size up to 10 cm, and at least 1 mm and at most 20 mm for an applicator device of a size above 10 cm, with the size being the maximal distance of two points of the border of application section, and wherein if a confinement structure is present, the distance is additionally limited to at most 50% of the width of the linear elevation at its contact surface to the flexible material.
3. The applicator device (1) according to claim 1, wherein the weakening lines (14, 16) consist of one or more of: sections having a curvature radius not less than 1 mm or alternatively not less than 1% of a maximal distance between two maximally distant points of the weakening lines; or a section consisting substantially of one of: a part of a circle, a part of an ellipsis, a part of an oval, or combinations thereof; and wherein all transitions between any two sections comply with the lower limit of curvature radius and are substantially continuous in case at least two sections are present.
4. The applicator device (1) according to claim 1, wherein a maximal distance between two maximally distant points of the weakening lines is at least 0.5 cm and at most 50 cm.
5. The applicator device (1) according to claim 1, wherein width of the grip zone (26; 30, 32) is at least 5 mm.
6. The applicator device (1) according to claim 1, wherein the agent confinement structure (46) comprises one or more of a non-woven fiber material, a woven material, a sponge, and a foam, for sustained application of the agent.
7. The applicator device (1) according to claim 1, wherein the confinement structure (46) overlaps the weakening lines (14, 16) so that in using the applicator device on a surface (36), the ripped-off edges of the top and bottom layer (3, 5) are kept apart from the surface to be treated by the confinement structure.
8. The applicator device according to claim 1, wherein the height of the volume (9, 11) carrying an agent or the confinement structure (46), at least the portions of its rim furthest distant from the grip zone (26), the portions constituting at least 50% of the overall perimeter of the volume carrying an agent or a confinement structure, is one of: at most 10 mm, and at least an effective height, for volume carrying an agent or the confinement structure having a diameter of less than 10 cm; at most 20 mm, and at least an effective height, for volume carrying an agent or the confinement structure having a diameter of at least 10 cm; at most 1/10, and at least 1/50, of the volume carrying an agent or the confinement structure.
9. The applicator device according to claim 1, wherein the agent confinement structure comprises a resilient polymeric material, shaped as a rib (46) about along the weakening line (14, 16).
10. The applicator device (1) according to claim 9, wherein the height of the rib (46) is selected such that contact of the edge of the application section with a surface (36) while applying the agent is avoided, in particular the height is from 0.5% to 2% of the diameter of the confinement structure (46), the diameter being the largest distance of two points of the linear elevation of the confinement structure.
11. The applicator device (1) according to claim 1, wherein a portion of the volume (9, 11) carrying an agent comprises a resiliently compressible material of a thickness that such that the resiliently compressible material is compressed in the closed state of the applicator device, so that after ripping off the material along the weakening line, the compressible material tends to expand whereby the bottom layer and the top layer are spread from each other.
12. The applicator device (1) according to claim 1, wherein the top and bottom layer (3, 5) are attached to each other exterior to the application section, so that the agent (35) is confined within the applicator section.
13. The applicator device (1) according to claim 1, wherein a substantially two-dimensional, resiliently bendable spring element is present and extends in a bent, tensioned state between top (3) and bottom (5) layer in such an arrangement that the resiliently bendable spring element exerts a force on top layer (3) and bottom layer (5) tending to increase the distance between them.
14. The applicator device (1) according to claim 1, wherein top and bottom layer (3, 5) substantially consist of a compound material comprising at least two sub-layers and that at least one sub-layer consists of a polymeric material.
15. The applicator device (1) according to claim 1, wherein top and bottom layer (3, 5) are constituted by a one-piece sheet folded on itself along the edge of the grip zone (26).
16. The applicator device (1) according to claim 1, wherein in the grip zone (26) extending from the edge toward the opposed limitation of the grip zone, at least one notch (41) is provided so that the grip zone may be bent to create a force on the layers (3, 5) to spread effectively the top layer apart from the bottom layer.
17. A method of producing the applicator device (1) according to claim 1, wherein the weakening lines (14, 16) are created by a laser beam guided along the course of the weakening lines.
18. A method for applying one or more of cosmetic, and pharmaceutically effective agents, products and formulations to the skin or mucosa of humans and animals, comprising providing the applicator device of claim 1, and using the applicator device to apply the one or more of cosmetic, and pharmaceutically effective agents, products and formulations.
19. A method for applying one or more of cosmetic, medical and pharmaceutically effective agents, products and formulations to particularly sensitive areas of the skin or mucosa, comprising providing the applicator device of claim 1, and using the applicator device to apply the one or more of cosmetic, medical and pharmaceutically effective agents, products and formulations.
20. A method for applying applying an agent, product or formulation to a delicate technical surface, comprising providing the applicator device of claim 1, and using the applicator device to apply the agent, product or formulation.
Description
[0020] The invention will be explained in detail by preferred embodiments and in referring to the Figures. In the Figures, thicknesses are exaggerated for the sake of illustration and do not reflect either the actual thickness ratios of the layers.
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035] The applicator device or applicator 1 comprises two carrier sheet sections or wings 3, 5 of a carrier sheet 7, namely an upper wing 3 and a lower wing 5 as shown in
[0036] The applicator pads 9, 11 are attached to the respective wing 3, 5 by a suitable technique, e.g. gluing, crimping, or welding.
[0037] The applicator pads 9, 11 are surrounded by main weakening lines 14, 16 in the wings 3, 5. The weakening lines 14, 16 are extended by terminal weakening lines 17 through the grip sections 30, 32 constituting the middle section 26 of the carrier sheet 7. The main weakening lines 14, 16 together with the extensions or secondary weakening lines serve to separate the exterior part 22 of the carrier sheet 7 from the part bearing the pads 9, 22 and the grip sections 30, 32 which, when folded on and affixed to each other, constitute a handle or grip of the applicator device.
[0038] The main weakening lines 14, 16 follow quite exactly the contour of the pads 9, 11 or are even slightly recessed so that the peripheries of the pads are minimally exterior of the area defined by the weakening line 14 respective 16. Thereby, it is avoided that the carrier sheet, in particularly a boundary thereof, gets in contact with a surface on which the applicator device 1 is used while maintaining a support and mechanical stabilisation of the pads by the backing carrier sheet 7. Upper wing 3 and lower wing 5 of carrier sheet 7 are separated by a folding line 28. Above and below folding line 28 in
[0039] Before folding, or before sealing the applicator device 1, an agent 35 to be applied to a surface by the applicator 1 is put or dispersed on or into one or both pads 9, 11. The applicator device is sealed, thereby tight enclosing pads 9, 11 and the agent 35 in a closed pouch, by connecting upper and lower wing 3, 5 in the areas surrounding the pads 9, 11 and the grip sections 30, 32 by a suitable manner which may be welding, gluing, crimping, or combinations thereof, for example. For welding, the material of the carrier sheet may be a thermoplastic polymer material or is covered with a thermoplastic material which is capable to be welding in the areas to be welded at least.
[0040] In order to facilitate the opening of the applicator device 1, cuts 33 are provided at the ends of weakening line extensions 17.
[0041] For use, the part of the carrier sheet 7 exterior to the pads 9, 11 is ripped off along the weakening lines 14, 16 so that a work portion remains constituted substantially of the remaining part 34 of grip sections 30, 32 by which the applicator 1 can be held during the opening action and the ulterior application, and of the parts covered by the pads 9, 11. The latter are now hingedly connected to the joined grip sections part 34. In particular, a user may hold the applicator 1 by the grip part 34, press the applicator 1 onto a surface 36 (arrow 38 in
[0042] Notably,
[0043] Hence, for the pads of the example, the diameter is the diameter of the circle surrounding the shape of the pads.
[0044] In combination or as an alternative, i.e. in a layout where the weakening line is at least in the frontal section where the carrier sheet gets close to the surface to be treated identical with the contour with the rim of the pad, the thickness of the pad's material is chosen such that the contact of the carrier sheet with the surface to be treated is avoided (cf.
[0047] The exact adaption of the weakening line in the carrier sheet to the contour of the pads 9, 11 is preferably made also in other parts, i.e. for at least 50%, preferably at least 80%, more preferably at least 90% of the total contour of the pad. (The limits are generally applicable to the execution examples.)
[0048] The thickness of the pads 9, 11 may be: [0049] at most 10 mm, preferably at most 5 mm and most preferably at most 3 mm and at least 1 mm, preferably at least 2 mm, for a pad diameter up to 10 cm. [0050] at most 20 mm, preferably at most 10 mm and most preferably at most 5 mm, and at least 3 mm, preferably at least 4 mm, for a pad diameter of at least 10 cm. [0051] at most 1/10, preferably at most 1/20 and most preferably 1/30, and at least 1/50, more preferably at least 1/40 of the diameter of the pad.
[0052] From the foregoing it is obvious that the conformity between weakening line and pads is required where the pad is functionally a rim of the applicator once the part exterior to the weakening line is removed. It is particularly in these regions where during first contact of the applicator with a surface, the rim of the carrier sheet may get in contact with that surface before the pad.
[0053] In order to avoid irritations of the surface 36, the contour of the pads 9, 11 not adjacent to the grip portion, i.e. where their borders about coincide with the weakening line 14, 16, is substantially void of sharp angles, e.g. as illustrated about semi-circular. In general, the pads may have any shape with any bend in this section having a curvature radius not below a predetermined value. A suitable lower limit has been found to be 1/5 of the maximal distance of two points on the overall contour, although lower curvature radiiare applicable, e.g. down to 1/50 of that distance. In other terms, usable known geometric shapes are a part, in particular a half, of a circle, an ellipsis, an oval or other line shapes avoiding sharp angles.
[0054] An important aspect of the applicator 1 is the close conformity of the weakening line 14, 16 with the contour of the pad 9, 11. Therefore, producing the weakening lines 14, 16 requires high precision. It has been found that such precisely shaped weakening line 14, 16 can be produced expeditiously in using a laser.
[0055] The following materials have proven to be suited for the applicator 1:
Carrier Sheet 7 (Each Time Material and Thickness in m=Micrometer): [0056] OPP(oriented polypropylene, thickness e.g. 30 m, on PE, thickness 30 m: soft appearance. [0057] PET 12 m, aluminium 8 m, PE 100 mmultilayer: Stiffer appearance; [0058] PET 12 m, aluminium 8.5 m, PE 75 mmultilayer; [0059] PET 12 m, aluminium 12 m, PP 40 mmultilayer.
(PE: polyethylene; PET: polyethylene-terephthalate; PP: polypropylene)
Pads 14, 16:
[0060] non-woven material, like fleece, felt; [0061] woven and other fibrous material wherein fibres are linked; (woven material generally designates textile material or materials consisting substantially of fibres, where the fibres are interconnected, e.g. by a method known in the art as weaving, knitting, etc. [0062] soft polymer material, like foam, sponge.
[0063] The applicator may have a size generally adapted to the field of use. For cosmetic use, sizes, i.e. maximal width of weakening line 14, 16 may be at least 1 cm up to several centimetres, e.g. up to 10 cm. Other e.g. technical applications may require sizes up to 50 cm as preferred size.
[0064] An issue consists in if the upper and lower wings 3, 5 readily spread as illustrated in
[0065] It has been found that a cut-out 41 about centrally in the grip portion 26 allows forcing the wings 3, 5 to spread further by moving the sections 43, 44 to the left and right of the cut-out 41 towards each other. Thereafter, further bending occurs while being laid on a surface 36 without the carrier sheet boundaries touching the surface (cf.
[0066]
2.SUP.nd .Example
[0067] Sometimes a device is required to apply an agent to a surface, e.g. the skin, yet a mechanical interaction with the surface is not required. Or the agent has such properties, that pads 9, 11 are not required or even disadvantageous.
[0068] A suitable applicator 1 (cf.
[0069] The rib or retaining elevation 46 may be printed or otherwise applied to the carrier sheet 7. It consists preferably of a resilient material like silicon or another elastomer, a foam material, a fibre material, or a mixture thereof. Furthermore, particularly if a fibre material is used, it may be provided with repellent activity, e.g. for an agent disposed in water, it may be hydrophobic, or for an agent in oil, it may be lipophobic.
[0070] The height of the rib 46 depends in the size of the applicator, where the diameter of the rib 46 may be taken as the measure (cf. above in the first example for the definition of diameter). An excessively low rib is not capable to retain a sufficient amount of agent. An excessively high rib creates tensions while sealing the applicator outside the weakening lines which may cause to ripping open of the carrier sheet primarily along the weakening lines 14, 16. It has been found that a minimum rib height is 0.05 mm, with further possible heights of 0.1 mm, 0.5 mm, and 1 mm, the latter merely for greater applicators. Each time, the values may be considered lower limits. An upper limit has been found to be about 4 to 5 mm for the largest applicators (diameters of basin of 40 cm to 50 cm). Another approach which proved to be useful is the dimensioning in relation to the size of the applicator, more particular the diameter of the basins 48 created by the ribs 46: The rib height may be chosen in the range 0.5% to 2% of the diameter. E.g. the rib height for an applicator of basin diameter 5 cm may range from 0.25 mm to 1 mm, for diameter 1.5 cm from 0.075 mm to 0.3 mm, and for 40 cm diameter from 2 mm to 8 mm. From these numbers, it is evident that a tendency from higher values at lower diameter to lower values at larger diameter is observed. Of course, the properties of the agent and the requirements of the application are to be taken into account as well, e.g. the amount of the agent to be effective, its rheological properties, and the size of the area to be treated, to name some.
[0071] The applicator according to this embodiment may furthermore correspond in any other aspect to the first embodiment. In particular, the cut-out or notch 41 may be provided in order to allow a forced spreading of the wings in use as set forth above.
[0072] For this example, too, the recess may even be lower down to zero if the height of the elevation 46 is properly chosen. In particular, the same considerations and dimensions are applicable as set forth above for a weakening line at least partially exactly following the contour of pads 9, 10 with respect to
[0073] As
FIELD OF APPLICATION
[0074] The applicator device described may be used to apply an agent to any surface and in particularly a sensible surface, e.g. parts of human skin. Further advantages are that neither the user gets in contact with an agent to be applied and contained in the applicator device, nor the surface to be treated needs to be touched. Until use, the agent which may be sensitive with respect to environmental influence, (air, temperature, or light) is tightly sealed, and by an appropriate design of the carrier sheet, in particular by the choice of its material, it is well protected against detrimental influences.
[0075] The applicator device is suited to be used for medical or cosmetic applications, in particular for applying an agent on or treating a portion of sensible skin, e.g. the peri-vulvar region, where it is a prominent advantage for hygienic or psychological reasons or even convenience not either to get in contact with the treated area or the agent. Professional users, like medicinal staff, need as well such devices to avoid contact with medical agents and sometimes also a contact with the skin of a patient.
[0076] As well, the applicator device may be used for treating delicate technical surfaces, where a contact of a supporting structure like the carrier sheet with the surface may irritate (scratch etc.) the surface or a contact of the user with the agent is to be avoided.
[0077] The applicator as described provides the general advantage that after opening, the working surface is instantly in a ready-for-use state, instead of the agent first to be squeezed out of a reservoir. Another advantage is the exactly predetermined amount of agent which is applied.
[0078] Another advantage is that in using high-precision methods for providing the weakening line, like laser-cutting, the weakening lines are precisely adapted to the contour of the active surface so that it is avoided that parts of the protective sheet extend beyond the active surface and thereby, it is avoided that the protective layer gets in contact with the surface to be treated, particularly during the phase where the wings of an applicator device are spread while approaching the surface.
[0079] Methods like laser-cutting even provide more liberty in designing the shape of the weakening lines. In particularly, the weakening lines can be designed in avoiding sharp corners so that the excess material rips off exactly along the weakening lines and is preferably eliminated. A further advantage of such a design is that the excess material of the protective sheet is ripped off in one single action. Thereby, the risk that the user gets unfortunately in contact with the agent is reduced in addition to attaining a faster opening of the applicator pad.
[0080] Based on the preceding description of preferred embodiments, the one skilled in the art is enabled to derive modifications and complements without leaving the scope of protection which is defined by the claims. Conceivable are the following variations: [0081] Upper and lower wings are separate individual sheets welded (or otherwise connected) at their grip portion, instead of being parts of one sheet and folded on each other. [0082] The grip section may be arranged between the wings 3, 5, or exterior sections, i.e terminal bottom and top sections of the sheet 7 as shown in