CASING ASSEMBLY FOR A GAS TURBINE ENGINE
20200141265 ยท 2020-05-07
Assignee
Inventors
Cpc classification
F04D29/563
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/162
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F01D17/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
There is described a casing assembly for a gas turbine engine, the casing assembly comprising: an annular casing having a longitudinal axis; a unison ring assembly configured for rotation about the longitudinal axis; a plurality of vanes rotatably coupled to the annular casing; and a plurality of linkages, wherein each of the plurality of vanes is coupled to the unison ring assembly by a respective one of the plurality of linkages. Each linkage comprises: a first link coupled to the respective vane; and a second link rotatably coupled to the first link and rotatably coupled to the unison ring assembly, such that rotation of the unison ring assembly about the longitudinal axis effects rotation of the respective vane.
Claims
1. A casing assembly for a gas turbine engine, the casing assembly comprising: an annular casing having a longitudinal axis; a unison ring assembly configured for rotation about the longitudinal axis; a plurality of vanes rotatably coupled to the annular casing; and a plurality of linkages, wherein each of the plurality of vanes is coupled to the unison ring assembly by a respective one of the plurality of linkages, wherein each linkage comprises: a first link coupled to the respective vane; and a second link rotatably coupled to the first link and rotatably coupled to the unison ring assembly, such that rotation of the unison ring assembly about the longitudinal axis effects rotation of the respective vane.
2. The casing assembly as claimed in claim 1, wherein the unison ring assembly is configured for movement on a single plane.
3. The casing assembly as claimed in claim 1, wherein the second link of each of the linkages is rotatably coupled to its respective first link about a first axis of rotation that is substantially perpendicular to the longitudinal axis.
4. The casing assembly as claimed in claim 1, wherein the second link of each of the linkages is rotatably coupled to the unison ring assembly about a second axis of rotation that is substantially perpendicular to the longitudinal axis.
5. The casing assembly as claimed in claim 1, wherein the first link of each of the linkages is fixedly coupled to its respective vane.
6. The casing assembly as claimed in claim 1, wherein the second link of each of the linkages is rotatably coupled to its respective first link and/or the unison ring assembly by a hinge joint.
7. The casing assembly as claimed in claim 1, wherein the second link of each of the linkages is rotatably coupled to its respective first link and/or the unison ring assembly by a universal joint.
8. The casing assembly as claimed in claim 1, wherein the second link of each of the linkages is rotatably coupled to its respective first link and/or the unison ring assembly by a spherical joint.
9. The casing assembly as claimed in claim 1, wherein two or more of the first links or two or more of the second links have two or more different lengths.
10. The casing assembly as claimed in claim 1, wherein the unison ring assembly comprises two or more unison rings spaced from each other, wherein the second links of each of the linkages are rotatably coupled to the two or more unison rings.
11. The casing assembly as claimed in claim 10, wherein the two or more unison rings are connected by one or more connecting rods.
12. The casing assembly as claimed in claim 10, wherein each of the two or more unison rings comprise a plurality of clevises, wherein the second links of each of the linkages are rotatably coupled to the unison ring assembly via a respective one of the plurality of clevises.
13. The casing assembly as claimed in claim 10, wherein each of the two or more unison rings comprise a plurality of projections extending towards the longitudinal axis, wherein the annular casing comprises a plurality of grooves or slots for receiving the plurality of projections and locating the two or more unison rings relative to the annular casing.
14. The casing assembly as claimed in claim 10, wherein the two or more unison rings are substantially planar.
15. The casing assembly as claimed in claim 1, wherein the plurality of vanes are a plurality of stator vanes and/or a plurality of inlet guide vanes.
16. A gas turbine engine comprising a casing assembly as claimed in claim 1.
Description
[0049] Embodiments will now be described by way of example only, with reference to the Figures, in which:
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[0063] In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
[0064] An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
[0065] Note that the terms low pressure turbine and low pressure compressor as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the low pressure turbine and low pressure compressor referred to herein may alternatively be known as the intermediate pressure turbine and intermediate pressure compressor. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
[0066] The epicyclic gearbox 30 is shown by way of example in greater detail in
[0067] The epicyclic gearbox 30 illustrated by way of example in
[0068] By way of further alternative example, the gearbox 30 may be a differential gearbox in which the ring gear 38 and the planet carrier 34 are both allowed to rotate.
[0069] It will be appreciated that the arrangement shown in
[0070] Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
[0071] Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
[0072] Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
[0073] The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
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[0075] The casing 44 and the unison ring assembly 46 each have annular profiles. The longitudinal axes of the annular casing 44 and the annular unison ring assembly 46 (i.e. the axes around which the casing 44 and the unison ring assembly 46 extend) are aligned with a longitudinal axis 41 of the casing assembly 42 (i.e. the axis around which the casing assembly 42 extends). The longitudinal axis 41 of the casing assembly 42 is aligned with the principal rotational axis 9. Accordingly, the casing 44, the unison ring assembly 46 and the casing assembly 42 extend around the principal rotational axis 9. The unison ring assembly 46 is configured for rotation about the longitudinal axis 41. The unison ring assembly 46 is configured for movement on a single plane perpendicular to the longitudinal axis 41, and does not move in an axial direction along the longitudinal axis 41.
[0076] The casing 44 is disposed within the unison ring assembly 46, such that the unison ring assembly 46 extends around the casing 44. The plurality of vanes 50 are disposed within the casing 44, such that the casing 44 extends around the vanes 50. The plurality of vanes 50 are disposed circumferentially around the longitudinal axis 41. The plurality of vanes 50 are arranged in three distinct rows (i.e. on three distinct planes) disposed along the longitudinal axis 41. The plurality of vanes 50 are each configured for rotation about respective axes 51 oriented perpendicularly to the longitudinal axis 41.
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[0078] The outer ring portions 58 are provided with a plurality of axially extending holes. The plurality of axially extending holes are disposed circumferentially around the outer ring portions 58 and are spaced at two distinct radial distances from the longitudinal axis 41. Accordingly, the axially extending holes are arranged in pairs of concentric circles. A plurality of identical threaded connecting rods 64 extend through corresponding axially extending holes of the first, second and third unison rings 52, 54, 56 and are fixed to each of the first, second and third unison rings 52, 54, 56 by bolts. Accordingly, the first, second and third unison rings 52, 54, 56 are secured together to form a squirrel-cage structure that provides good out-of-plane stiffness. The first, second and third unison rings 52, 54, 56 are substantially identical, with the exception of a tab 66 that extends outwards from the outer ring portion 58 of the second unison ring 54 and which contains a hole for direct connection to an actuator.
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[0081] Wth reference to both
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[0085] As mentioned previously, the first link 72 is secured to the vane 50 such that they are unable to move relative to each other. Accordingly, when the unison ring 52 is positioned as shown in
[0086] The desired range of motion of the vane 50 may change before or after manufacture of the gas turbine engine 10. In such circumstances, the range of motion of the vane 50 may be changed simply by changing the length of the first and/or second link 72, 74. This has minimal effect on surrounding components within the casing assembly 42 and gas turbine engine 10 as a whole. Accordingly, the need for significant redesign of the casing assembly 42 or the gas turbine engine 10 as a whole is prevented. In some circumstances, it may be preferable to change the length of the second link 74 whilst keeping the length of the first link 72 the same. In other circumstances, it may be preferable to change the length of the first link 72 whilst keeping the length of the second link 74 the same. The range of motion of the vane 50 may alternatively or additionally be modified by changing the distance between the unison ring 52 and the axis around which the vane 50 rotates (i.e. the axial distance between the axes 51 and 92). The lengths of the first and second links 72, 74 and the distance between the unison ring 52 and the axis around which the vanes 50 rotate may be different for different row of vanes 50 so as to effect different amounts of rotation of the vanes 50 within different rows.
[0087] By way of example, in a casing assembly 42 having a first sizing, the length of the first link 72 is 50 millimetres, the length of the second link 74 is 35 millimetres and the distance between the axis along which the unison ring 52 rotates and the axis about which the vane 50 rotates is 45 millimetres. This results in a total range of unison ring 52 travel of approximately 37 millimetres and a range of motion of the vane 50 of approximately 48 degrees. In a casing assembly 42 having a second sizing, the length of the first link 72 is 50 millimetres, the length of the second link 74 is 70 millimetres and the distance between the axis along which the unison ring 52 rotates and the axis about which the vane 50 rotates is 80 millimetres. This results in a total range of unison ring 52 travel of approximately 37 millimetres and a range of motion of the vane 50 of approximately 37 degrees.
[0088] The linkages 48 act as straight line linkages or straight line mechanisms. The linkages 48 allow the unison ring assembly 46 to be rotated in a circumferential direction (i.e. around the longitudinal axis 41) without moving axially (i.e. along the longitudinal axis 41). Since each of the unison rings 52, 54, 56 do not move axially, they can be connected to form a single unison ring assembly 46 that can be controlled directly by a single actuator. Accordingly, there is no need for the unison rings 52, 54, 56 to be controlled individually, such as via a plurality of control rods connected to a crankshaft, as is typically done in existing casing assemblies. The need for a plurality of control rods and crankshaft is therefore avoided. As mentioned above, the lengths of the first and second links 72, 74 and the distance between the unison ring 52 and the axis around which the vanes 50 rotate may be different for different rows of vanes 50, such that rotation of the unison ring assembly 46 effects different amounts of rotation in different vanes 50.
[0089] By reducing the number of components relative to existing casing assemblies, the size of the casing assembly 42 can be reduced, thereby allowing the casing assembly 42 to fit within existing gas turbine engines 10, as well as gas turbine engines having less available space for the casing assembly 42. Further, by both reducing the number of components and providing multiple components that are identical or substantially identical to each other (e.g. the first, second and third unison rings 52, 54, 56 and the connecting rods 64), the casing assembly 42 is simple, quick and inexpensive to manufacture.
[0090] An additional benefit of providing a casing assembly 42 that does not move axially is that the connection between the unison ring assembly 46 and the casing 44 can be relatively simple in comparison to existing designs. One example of such a simple connection has already been described with reference to
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[0092] Although it has been described that the connection between the second link 74 and the first link 72 is a hinge joint and that the connection between the second link 74 and the unison ring 52 is a universal joint, in alternative arrangements both the connection between the second link 74 and the first link 72 and the connection between the second link 74 and the unison ring 52 may be universal joints. This may increase the amount by which the unison ring assembly 46 is able to rotate about the longitudinal axis 41 upon actuation by the actuator. In further alternative arrangements, the connection between the second link 74 and the first link 72 may be a universal joint and the connection between the second link 74 and the unison ring 52 may be a hinge joint. In yet further alternative arrangements, both of the connections may be hinge joints. In yet further alternative arrangements, one or both of the connections may be spherical bearings (i.e. ball joints).
[0093] Although it has been described that the casing assembly 42 is a casing assembly of a high pressure compressor, it may alternatively be a casing assembly of a low pressure compressor such as the low pressure compressor 14 described with reference to
[0094] Although it has been described that three unison rings are provided for three rows of vanes, any number of unison rings may be provided for any number of rows of vanes. For example, four unison rings may be provided for four rows of vanes. Such an arrangement may be used in a high pressure compressor 15 such as that described with reference to
[0095] Although it has been described that the first link 72 and the vane 50 are separate components, in alternative arrangements they may be formed integrally with each other. In such arrangements, as with the previously described arrangements, the first link comprises an elongate body extending away from the main body of the vane 50 (i.e. the aerofoil portion 70 of the vane 50) and the rotational axis 51 thereof.
[0096] Although the structure and operation of a single vane 50 and corresponding portions of the rest of the casing assembly 42 have been described, the remaining vanes and corresponding portions of the rest of the casing assembly 52 may be structured and operate in a similar manner.
[0097] It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.