Elastic Wiring Member
20200146143 ยท 2020-05-07
Assignee
Inventors
Cpc classification
H05K2201/0314
ELECTRICITY
H05K2201/2009
ELECTRICITY
H01B7/04
ELECTRICITY
H01B7/10
ELECTRICITY
International classification
H05K1/18
ELECTRICITY
H01B7/10
ELECTRICITY
Abstract
To provide an elastic wiring member that is to be used in connection with an electronic component or an external electronic device and that is less likely to undergo a change in resistance when the member is stretched. An elastic wiring member includes a stretchable wiring line having stretchability and connected to a contact of an electronic device main body A and a contact of an electronic component, and a base sheet, formed of a rubber-like elastic body, holding the stretchable wiring line. The elastic wiring member further includes reinforcing members arranged in or on the base sheet. The reinforcing members are located adjacent to connection parts of the stretchable wiring line connected to the contacts and when the base sheet is viewed from above. The reinforcing members inhibit the base sheet from stretching and prevent deformation of the connection parts of the stretchable wiring line.
Claims
1. An elastic wiring member comprising: an elastic sheet formed of a rubber-like elastic body; a stretchable wiring line including a conductive line disposed inside the elastic sheet and connection part located on the conductive line; and a reinforcing member disposed adjacent to the connection part and made of a rigid material, the reinforcing member inhibiting the elastic sheet from stretching and contracting, or deforming around the connection part, wherein the reinforcing member is disposed adjacent to a side of the connection part so as to extend in a direction in which the elastic sheet stretches and contracts.
2. The elastic wiring member according to claim 1, further comprising: a connection target member in electrical communication with the stretchable wiring line through the connection part.
3. The elastic wiring member according to claim 1, wherein the stretchable wiring line includes a plurality of connection parts.
4. The elastic wiring member according to claim 2, wherein the connection target member is at least one of an electronic device, an electronic component, and a contact member.
5. The elastic wiring member according to claim 2, wherein the connection target member is fixed to the connection part.
6. The elastic wiring member according to claim 2, wherein the connection target member is disposed inside the elastic sheet.
7. The elastic wiring member according to claim 1, wherein the reinforcing member is disposed inside the elastic sheet.
8. The elastic wiring member according to claim 1, wherein the reinforcing member is exposed on a surface of the elastic sheet.
9. The elastic wiring member according to claim 1, wherein the elastic sheet includes cushioning part interposed between the connection part and the reinforcing member.
10. The elastic wiring member according to claim 1, wherein the elastic sheet includes: a base sheet holding the stretchable wiring line; and a cover member covering the stretchable wiring line held by the base sheet.
11. The elastic wiring member according to claim 1, wherein the reinforcing member has a sheet-like shape to extend in a direction along a surface of the elastic sheet, and wherein the reinforcing member is aligned with the connection part in a thickness direction of the elastic sheet.
12. The elastic wiring member according to claim 1, wherein the reinforcing member has a sheet-like shape to extend in a direction along a surface of the elastic sheet.
13. The elastic wiring member according to claim 1, wherein the reinforcing member has a wall-like shape having a height in a thickness direction of the elastic sheet.
14. The elastic wiring member according to claim 1, wherein the reinforcing member has a block-like shape to cover the connection part.
15. The elastic wiring member according to claim 1, wherein the elastic sheet is a band to be attached to a human body or a band to be attached to a device.
16. The elastic wiring member according to claim 1, wherein the stretchable wiring line is in a straight shape.
17. The elastic wiring member according to claim 1, wherein a material of the elastic sheet is at least one selected from the group consisting of silicone rubber, natural rubber, isoprene rubber, butadiene rubber, acrylonitrile-butadiene rubber, 1,2-polybutadiene, styrene-butadiene rubber, chloroprene rubber, nitrile rubber, butyl rubber, ethylene-propylene rubber, chlorosulfonated polyethylene rubber, acrylic rubber, epichlorohydrin rubber, fluororubber, urethane rubber, and styrene-based thermoplastic elastomer, olefin-based thermoplastic elastomer, ester-based thermoplastic elastomer, urethane-based thermoplastic elastomer, amide-based thermoplastic elastomer, vinyl chloride-based thermoplastic elastomer, and fluorine-containing thermoplastic elastomer.
18. An elastic wiring member comprising: an elastic sheet formed of a rubber-like elastic body; a stretchable wiring line including a conductive line disposed inside the elastic sheet and connection part located on the conductive line; and a reinforcing member disposed adjacent to the connection part and made of a rigid material, the reinforcing member inhibiting the elastic sheet from stretching and contracting, or deforming around the connection part, wherein the stretchable wiring line is in a straight shape.
Description
BRIEF DESCRIPTION OF DRAWINGS
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[0049]
DESCRIPTION OF EMBODIMENTS
[0050] Embodiments of an elastic wiring member according to the present invention will be described. A redundant description of the same material, composition, manufacturing method, operation, advantageous effects, and so on in the embodiments will be omitted.
[0051] The elastic wiring member is used as a stretchable electronic component. Specifically, the elastic wiring member is used as an elastic circuit board including a circuit wiring line for mounting an electronic component, such as an electronic element, on a conductive line, a stretchable band for attaching a wearable device to a human body, or a movable joint of, for example, an industrial robot or a medical robot. The elastic wiring member includes a stretchable wiring line having stretchability and an elastic sheet, formed of a rubber-like elastic body, holding the stretchable wiring line.
First Embodiment: [FIGS. 1 to 5]
[0052]
[0053] As illustrated in
[0054] The components included in the elastic wiring member 11 will now be described.
[0055] The base sheet 12 is a component that serves as a base of the elastic wiring member 11. If the elastic wiring member 11 is included in a watch type wearable device, the base sheet 12 and the cover member 15 can be included in a wrist band. The base sheet 12 is formed of a bendable, stretchable, rubber-like elastic body, especially a material required to be weatherproof and durable in practical use of the wearable device.
[0056] Examples of the material that can be used for the base sheet 12 include crosslinked rubbers, such as silicone rubber, natural rubber, isoprene rubber, butadiene rubber, acrylonitrile-butadiene rubber, 1,2-polybutadiene, styrene-butadiene rubber, chloroprene rubber, nitrile rubber, butyl rubber, ethylene-propylene rubber, chlorosulfonated polyethylene rubber, acrylic rubber, epichlorohydrin rubber, fluororubber, and urethane rubber, and thermoplastic elastomers, such as styrene-based thermoplastic elastomer, olefin-based thermoplastic elastomer, ester-based thermoplastic elastomer, urethane-based thermoplastic elastomer, amide-based thermoplastic elastomer, vinyl chloride-based thermoplastic elastomer, and fluorine-containing thermoplastic elastomer. Among these materials, silicone rubber is preferable in view of, for example, workability, weatherproofness, and compression set.
[0057] The base sheet 12 preferably has a hardness A, defined in Japanese Industrial Standards (JIS) K 6253, in the range of 30 to 80. A hardness less than A30 indicates that the base sheet 12 is too flexible and may be stretched to an extent to which the stretchable wiring line 13 is stretched beyond its elastic limit. A hardness greater than A80 indicates that the base sheet 12 is too hard and thus hardly stretches. The base sheet 12 having a hardness greater than A80 is not suitable for its intended purpose. More preferably, a soft material having a hardness in this preferable range is used because a human-friendly feel has recently been required.
[0058] Each of the stretchable wiring lines 13 includes a conductive line 13a and connection parts 13b located on the conductive line 13a. The stretchable wiring line 13 is required to be a low-resistance conductor. Since the stretchable wiring line 13 is intended to stretch and contract together with the stretchable base sheet 12, the stretchable wiring line 13 has to be made of a material that does not break by stretching and contracting. Specifically, it is preferred that the stretchable wiring line 13 be a stretchable, conductive coating film.
[0059] The conductive coating film includes a conductive filler mainly exhibiting conductivity and a matrix holding the conductive filler. For the conductive filler, conductive powder, such as carbon powder or metal powder, can be used. To form a wiring line for power or signal transmission, low-resistance metal powder is preferably used. Among metal powders, silver powder having a certain level of weatherproofness and an extremely low resistance is particularly preferable. The shape of the conductive filler is not particularly limited. For the conductive filler in the form of fibers, a relatively small amount of conductive filler fibers can contribute to achieving low resistance. For the conductive filler in the form of flakes, a relatively small amount of conductive filler flakes can contribute to reducing a change in resistivity caused by stretching and contracting as well as achieving low resistance. The conductive coating film preferably contains 15 to 50 percent by volume conductive filler. Less than 15 percent by volume indicates that the resistance may be excessively increased. Greater than 50 percent by volume indicates that the proportion of the matrix holding the conductive filler is too small, thus increasing the likelihood that the stretchable wiring line 13 may, for example, be cracked and broken when stretched.
[0060] The matrix can be made of a material identical with or similar to that for the above-described base sheet 12, because the use of the material identical with or similar to that for the base sheet 12 facilitates increase in degree of tight contact between the stretchable wiring line 13 and the base sheet 12. The material for the matrix is preferably more flexible than the material for the base sheet 12. The reason is as follows. The stretchable wiring line 13 contains a large amount of conductive filler. If the stretchable wiring line 13 has the same hardness as that of the base sheet 12, the stretchable wiring line 13 would be more difficult to stretch than the base sheet 12 as the stretchable wiring line 13 contains the large amount of conductive filler. Therefore, a more flexible material than the base sheet 12 can be used to make the stretchable wiring line 13, thus causing the stretchable wiring line 13 to have stretchability equal to or greater than that of the base sheet 12.
[0061] In other words, to cause the stretchable wiring line 13 to have such stretchability, the matrix is preferably more flexible than the base sheet 12 and has a hardness A in the range of A10 to A50. A hardness less than A10 indicates that the matrix is flexible but a low degree of crosslinking in the matrix reduces the strength of the matrix. The matrix having such a hardness tends to break. A hardness greater than A50 indicates poor stretchability. The matrix having such a hardness tends to break. The term good stretchability means either having low tensile stress or having high tensile elongation at break.
[0062] For the resistance of the stretchable wiring line 13, the stretchable wiring line 13 in an unstretched state preferably has a volume resistivity of 1.010.sup.4 to 1.010.sup.2 .Math.cm. A volume resistivity less than 1.010.sup.4 .Math.cm indicates that the amount of conductive filler is large and the proportion of the matrix in the stretchable wiring line 13 is relatively small. The stretchable wiring line 13 exhibiting such a volume resistivity tends to be cracked when stretched, for example. This increases the likelihood that the stretchable wiring line 13 may be broken. A volume resistivity greater than 1.010.sup.2 .Math.cm indicates that the stretchable wiring line 13 has too low conductivity and its application may be limited.
[0063] For the conductive powder, carbon is typically difficult to use because the use of carbon as conductive powder results in an increase in volume resistivity. However, the use of carbon leads to good weatherproofness. The stretchable wiring line 13 containing carbon has such an advantage and thus can be used in applications in spite of the fact that the carbon-containing wiring line has high resistivity. For example, the carbon-containing stretchable wiring line 13 can be used as a wiring line for a sensor that detects a change in resistance, a wiring line for body surface potential measurement, or a wiring line to be used while exposed to the outside. In this case, the stretchable wiring line 13 preferably has a volume resistivity of 100 .Math.cm or less.
[0064] In the stretchable wiring line 13, the conductive line 13a includes the connection parts 13b connecting to the contact 16 of the electronic device main body A and the contact 17 of the electronic component B. In other words, the conductive line 13a of the stretchable wiring line 13 is in conductive connection with the contact 16 of the electronic device main body A and the contact 17 of the electronic component B through the connection parts 13b. In
[0065] To firmly fix the stretchable wiring line 13 to a connection target, such as the electronic device main body A or the electronic component B, a conductive adhesive or, for example, a metal layer for soldering or a carbon printed layer, can be disposed between the connection parts 13b and the contacts 16 and 17. Among these materials, the conductive adhesive is preferable in view of adhesiveness with the conductive coating film.
[0066] The reinforcing members 14 are embedded in the base sheet 12. Each reinforcing member 14 in the present embodiment, in plan view, is formed so as to have a greater area than each connection part 13b of the stretchable wiring line 13 connected to the contact 16 or 17 and cover the connection part 13b such that the reinforcing member 14 surrounds the connection part 13b. The term surrounding the connection part means that outer edges of the connection part 13b (in this case, a contact surface of the stretchable wiring line 13 in contact with the contact 16 or 17) are located within outer edges of the reinforcing member 14 when the base sheet 12 is viewed from above, or in plan view.
[0067] The significance of the reinforcing member 14 will now be described. Each connection part 13b of the stretchable wiring line 13 is a part of the stretchable wiring line 13. When the stretchable wiring line 13 stretches and contracts, the connection part 13b stretches and contracts accordingly. Each of the contact 16 of the electronic device main body A and the contact 17 of the electronic component B is formed of a piece of metal and is rigid. When the stretchable wiring line 13 stretches and contracts, stress is concentrated at the interface between the connection part 13b and each of the contacts 16 and 17. Consequently, stretching of the connection part 13b of the stretchable wiring line 13 may cause the stretchable wiring line 13 to be broken or separated from the contact 16 or 17. As a countermeasure against such a problem, the reinforcing member 14 is disposed in order to reduce deformation of the connection part 13b.
[0068] When the elastic wiring member 11 is stretched by an external force, the base sheet 12 and the stretchable wiring line 13 are also stretched simultaneously. At this time, each reinforcing member 14, which is rigid, inhibits the base sheet 12 and the stretchable wiring lines 13 from stretching in proximity to the reinforcing member 14. More specifically, when the elastic wiring member 11 stretches, the reinforcing member 14 hardly stretches in a direction along a surface of the elastic wiring member (or a direction orthogonal to a thickness direction of the elastic wiring member), thus inhibiting stretching of part of the base sheet 12 and parts of the stretchable wiring lines 13 surrounded by the reinforcing member 14 in plan view. Therefore, the connection parts 13b surrounded by the parts inhibited from stretching are also inhibited from stretching.
[0069] For this reason, the reinforcing member 14 that is more rigid than the base sheet 12 is used. More specifically, the reinforcing member 14 is preferably more rigid than the base sheet 12 by 20 points or more in terms of hardness A. The reinforcing member 14 can be formed by using the same material as that for the above-described base sheet 12 and adjusting the material such that the reinforcing member 14 is more rigid than the base sheet 12 or can be formed of another rubber-like elastic body similarly adjusted rigidly or a rigid resin. Preferably usable examples of the rubber-like elastic body adjusted in hardness include silicone rubber and urethane rubber.
[0070] Preferable examples of the rigid resin include thermoplastic resin and thermosetting resin that are excellent in, for example, mechanical strength, heat resistance, durability, and reliability. Examples of the thermoplastic resin include polypropylene resin, polyethylene resin, polyvinyl chloride resin, polystyrene resin, acrylonitrile-styrene acrylate resin, acrylonitrile butadiene styrene resin, polyamide resin, polyacetal resin, polycarbonate resin, polyethylene terephthalate resin, polybutylene terephthalate resin, polyphenylene oxide resin, polyphenylene ether resin, polyphenylene sulfide resin, polyurethane resin, liquid crystal polymer, and a composite resin of such resins. Examples of the thermosetting resin include epoxy resin and urethane resin.
[0071] The cover member 15 is a member that is formed in order to protect the stretchable wiring lines 13 and that covers at least the stretchable wiring lines 13. The cover member 15 can be made of a material selected from the above-described materials for the base sheet 12. The same material as that for the base sheet 12 may be used or materials different from that for the base sheet 12 may be used in combination.
<Production>:
[0072] To produce the elastic wiring member 11, the reinforcing members 14, made of rigid resin, are first fabricated by injection molding. Subsequently, the reinforcing members 14 are placed in a mold to mold the rubber-like elastic body for the base sheet 12 integrally with the reinforcing members 14, thus forming the base sheet 12.
[0073] The base sheet 12 is coated with a conductive paste, thus forming the stretchable wiring lines 13, which are formed of a conductive coating film. The connection parts 13b, serving as one ends, of the stretchable wiring lines 13 are fixed to the contacts 16 of the electronic device main body A by a conductive adhesive. The connection parts 13b, serving as the other ends, of the stretchable wiring lines 13 are fixed to the contacts 17 of the electronic component B by the conductive adhesive. The resultant product is placed in a mold to mold a rubber-like elastic body, serving as the cover member 15, integrally with the product. Integrally molding the base sheet 12 with the cover member 15 enables production of the elastic wiring member 11 that includes therein the stretchable wiring lines 13 and the reinforcing members 14 and further includes the electronic device main body A and the electronic component B. The base sheet 12 and the cover member 15 can be made of the same material, for example, silicone rubber. Consequently, these components can constitute an elastic sheet, serving as an integrally-molded, one-piece structure.
Operation and Advantageous Effects
[0074] The elastic wiring member 11 is configured such that the stretchable wiring lines 13 are arranged in the elastic sheet including the base sheet 12 and the cover member 15. The elastic wiring member 11 as a whole is stretchable or deformable. In the base sheet 12, the reinforcing members 14 are embedded adjacent to the connection parts 13b. Therefore, if the elastic wiring member 11 is stretched to twice its original length (at 200 percent extension) in its longitudinal direction, parts of the elastic wiring member 11 in proximity to the reinforcing members 14, particularly cushioning parts 12a of the rubber-like elastic body located between the reinforcing members 14 and the contacts 16 and 17 are inhibited from stretching. Consequently, the stretchable wiring lines 13 arranged on the surface of the rubber-like elastic body are also inhibited from stretching, thereby reducing or eliminating deformation of the connection parts 13b. This prevents a break in the conductive lines 13a, separation of the connection parts 13b from the contacts 16 and 17, and excessive stretching of the connection parts 13b, thus achieving stability in resistance.
[0075] The base sheet 12 includes the above-described cushioning parts 12a.
Modification
[0076] Although the present embodiment has been described with respect to the example in which the base sheet 12 is formed as a thin sheet-like band, the shape of the base sheet 12 may have any shape suitable for an application. Furthermore, a connection target member connected to the elastic wiring member 11 can be used in accordance with an application or function to be achieved. Examples of the electronic device main body A include a heart rate meter. Examples of the electronic component B include components, such as a switch, a connector, an antenna, a liquid crystal display (LCD), an LED, a microphone, a speaker, a battery, and a sensor, an integrated circuit (IC), and circuit elements, such as a resistor, a capacitor, and a coil. Furthermore, for the contacts 16 included in the electronic device main body A and the contacts 17 included in the electronic component B illustrated in the present embodiment, conductive contact members, such as pieces of metal, corresponding to the contacts 16 and 17 may be included in the connection parts 13b of the stretchable wiring lines 13.
[0077] Although the present embodiment illustrates the configuration in which one end of the conductive line 13a of each stretchable wiring line 13 is connected to the electronic device main body A and the other end thereof is connected to the electronic component B, the position of each connection part 13b is not limited to the end of the conductive line 13a. Each of the electronic device main body A and the electronic component B can be connected to any part of the stretchable wiring line 13. Furthermore, any number of connection parts 13b can be arranged.
Second Embodiment: [FIGS. 6 to 8]
[0078] An elastic wiring member 21 according to a second embodiment will now be described.
[0079] The elastic wiring member 21 differs from the elastic wiring member 11 according to the first embodiment in the position and shape of a reinforcing member 24. As illustrated in
[0080] When the elastic wiring member 21 is stretched by an external force, the base sheet 12 and the stretchable wiring lines 13 are also stretched simultaneously. At this time, each reinforcing member 24 inhibits the base sheet 12 and the stretchable wiring lines 13 from stretching in proximity to the reinforcing member 24. More specifically, when the elastic wiring member 21 stretches, the reinforcing member 24 hardly stretches in a direction along a surface of the elastic wiring member (or a direction orthogonal to a thickness direction of the elastic wiring member), thus inhibiting stretching of part of the base sheet 12 and parts of the stretchable wiring lines 13 surrounded by the reinforcing member 24. Therefore, the connection parts 13b included in the parts inhibited from stretching are also inhibited from stretching.
Third Embodiment: [FIGS. 9 and 10]
[0081]
[0082] The elastic wiring member 31 according to the present embodiment also differs from the elastic wiring members 11 and 21 according to the other embodiments in the shape of a reinforcing member 34. Referring to
[0083] The reinforcing member 34 has a film-like shape. As illustrated in
[0084] When the elastic wiring member 31 is stretched by an external force, the base sheet 12 and the stretchable wiring lines 13 are also stretched simultaneously. At this time, the reinforcing member 34 inhibits the base sheet 12 and the stretchable wiring lines 13 from stretching in proximity to the reinforcing member 34. More specifically, when the elastic wiring member 31 stretches, the reinforcing member 34 hardly stretches in a direction along a surface of the elastic wiring member (or a direction orthogonal to a thickness direction of the elastic wiring member), thus inhibiting stretching of part of the base sheet 12 and parts of the stretchable wiring lines 13 surrounded by the reinforcing member 34 having a U-shape in plan view. Therefore, the connection parts 13b included in the parts inhibited from stretching are also inhibited from stretching.
Fourth Embodiment: [FIGS. 11 and 12]
[0085]
[0086] When the elastic wiring member 41 is stretched by an external force, the reinforcing member 44 hardly stretches and thus inhibits part of the base sheet 12 and parts of the stretchable wiring lines 13 in contact with the reinforcing member 44 from stretching. Since the connection parts 13b in the present embodiment are arranged on the reinforcing member 44, the connection parts 13b are also inhibited from stretching.
[0087] However, stress may be concentrated at end part of the reinforcing member 44. Since the stretchable wiring lines 13 may be broken at the interface between the reinforcing member 44 and the base sheet 12, caution is required. For this reason, the surface of at least part of each stretchable wiring line 13 located in an interface area extending from the interface between the reinforcing member 44 and the stretchable wiring line 13 is covered with the cover member 15 such that the part is reinforced by the cover member 15 located on the opposite side of the reinforcing member from the base sheet 12.
Fifth Embodiment: [FIGS. 13 and 14]
[0088]
[0089] When the elastic wiring member 51 according to the present embodiment is stretched, the reinforcing member 54 is inhibited from stretching. Thus, the connection parts 13b of the stretchable wiring lines 13 surrounded by the reinforcing member 54 are also inhibited from stretching.
Sixth Embodiment: [FIGS. 15 and 16]
[0090]
[0091] When the elastic wiring member 61 according to the present embodiment is stretched, the reinforcing member 64 is inhibited from stretching. Thus, the connection parts 13b of the stretchable wiring lines 13 surrounded by the reinforcing member 64 are also inhibited from stretching.
[0092] The above-described embodiments are illustrative examples of the present invention. For example, the embodiments can be modified or changed, some of the elements in the embodiments can be eliminated, known techniques in the art can be added to the embodiments, and the embodiments can be combined without departing from the spirit and scope of the present invention. Such techniques are also within the scope of the present invention.
[0093] For the cushioning parts 12a of the base sheet 12 located between the reinforcing members and the connection parts 13b of the stretchable wiring lines, for example, parts made of a material different from that for the base sheet 12 or a material having different hardness from that of the base sheet 12 can be substituted for the cushioning parts 12a.
[0094] Although the arrangement of the reinforcing members 14 in the base sheet 12 is illustrated in the above-described embodiment, the reinforcing members 14 may be arranged not in the base sheet 12 but in the cover member 15 or may be arranged in both the base sheet 12 and the cover member 15.
[0095] The configuration formed by disposing the cover member 15 on the base sheet 12 before connection of the electronic component and the electronic device is illustrated in some of the above-described embodiments. For example, the electronic component A may be connected to the connection parts 13b of the base sheet 12 and, after that, the cover member 15 may be provided so as to cover the electronic component A.
[0096] The reinforcing member 14 may include a decorative portion that is exposed on the surface of the elastic wiring member and appears on the exterior of the elastic wiring member.
REFERENCE SIGNS LIST
[0097] 10 electronic device [0098] 11, 21, 31, 41, 51, 61 elastic wiring member [0099] 12 base sheet (elastic sheet) [0100] 12a cushioning part [0101] 13 stretchable wiring line [0102] 13a conductive line [0103] 13b connection part [0104] 13c separation or break [0105] 14, 24, 34, 44, 54, 64 reinforcing member [0106] 15 cover member (elastic sheet) [0107] 16, 17 contact [0108] A electronic device main body [0109] B, C electronic component