Tethering Screw System

Abstract

A tethering screw system includes a bone screw, a fastening member, and a securing member. The bone screw includes a threaded shank and a head portion. The head portion includes inner walls defining a slot and a recess distal of the slot. The fastening member is received in the recess of the head portion of the bone screw. The securing member has an engaging portion and a set screw rotatably coupled with the engaging portion. The engaging portion is configured to secure the fastening member in the recess of the head portion. The set screw is configured to threadably engage the inner walls of the head portion of bone screw, wherein when the set screw threadably engages the inner walls of the head portion of the bone screw, the engaging portion advances relative to the fastening member to secure the fastening member in the recess of the head portion.

Claims

1. A tethering screw system comprising: a bone fastener having a head portion including inner walls defining a slot; a fastening member; and a securing member having an engaging portion and a set screw rotatably coupled with the engaging portion, the set screw configured to threadably engage the inner walls of the head portion of bone fastener to advance the engaging portion distally to secure the fastening member between an engaging surface of the engaging portion and a distal end of the slot, wherein the slot is configured to prevent rotation of the engaging portion while the engaging portion advances distally within the slot, and wherein the engaging portion includes a relief.

2. The tethering screw system of claim 1, wherein a cross-section of the engaging portion along a plane perpendicular to a rotational axis of the set screw has a rectangular profile.

3. The tethering screw system of claim 1, wherein the engaging portion and set screw are coupled through a post.

4. The tethering screw system of claim 3, wherein an end of the post includes a lip.

5. The tethering screw system of claim 1, wherein the distal end of the slot includes a recess having a cross-section complementary to a cross-section of the fastening member.

6. The tethering screw system of claim 1, wherein the engaging portion includes a first side surface configured to contact a surface of the slot to prevent rotation of the engaging portion.

7. The tethering screw system of claim 6, wherein the engaging portion includes a second side surface oriented orthogonally to the first side surface, the first side surface having a greater length than the second side surface.

8. The tethering screw system of claim 1, wherein the relief slopes proximally from the engaging surface.

9. The tethering screw system of claim 1, wherein the relief is curved.

10. The tethering screw system of claim 1, wherein the engaging portion includes a second relief defined between a first side surface and the engaging surface, the second relief having a greater length than the first relief.

11. The tethering screw system of claim 10, wherein the first relief extends orthogonally to the second relief.

12. A tethering screw system comprising: a bone fastener having a head portion including inner walls defining a slot; an fastening member; and a securing member having an engaging portion and a set screw rotatably coupled with the engaging portion, the set screw configured to threadably engage the inner walls of the head portion of bone fastener to advance the engaging portion distally to secure the fastening member between an engaging surface of the engaging portion and a distal end of the slot, wherein the engaging portion has a first dimension and a second dimension, the first dimension being greater than the second dimension, and wherein the engaging portion includes a first relief and a second relief at respective opposing ends of the engaging portion along the first dimension.

13. The tethering screw system of claim 11, wherein a cross-section of the engaging portion along a plane perpendicular to a rotational axis of the set screw has a rectangular profile.

14. The tethering screw system of claim 11, wherein the engaging portion and set screw are coupled through a post.

15. The tethering screw system of claim 14, wherein an end of the post includes a lip.

16. The tethering screw system of claim 11, wherein the distal end of the slot includes a recess having a cross-section complementary to a cross-section of the fastening member.

17. The tethering screw system of claim 11, wherein the engaging portion includes a first side surface configured to contact a surface of the slot to prevent rotation of the engaging portion.

18. The tethering screw system of claim 17, wherein the engaging portion includes a second side surface oriented orthogonally to the first side surface, the first side surface having a greater length than the second side surface.

19. The tethering screw system of claim 11, wherein the first relief and the second relief slope proximally from the engaging surface.

20. The tethering screw system of claim 11, wherein the first relief and the second relief are curved.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Various aspects of the present disclosure are described hereinbelow with reference to the drawings, wherein:

[0017] FIG. 1 is a perspective view of a tethering screw system in accordance with an embodiment of the present disclosure;

[0018] FIG. 2 is a side view of a bone screw of the tethering screw system of FIG. 1;

[0019] FIG. 3 is a cross-sectional view of the bone screw taken along section line 3-3 of FIG. 2;

[0020] FIG. 4 is a front view of the bone screw of FIG. 1;

[0021] FIG. 5 is a cross-sectional view of the bone screw taken along section line 5-5 of FIG. 4;

[0022] FIG. 6 is a top view of the bone screw of FIG. 1;

[0023] FIG. 7 is an exploded perspective view of a securing member of the tethering screw system of FIG. 1, with parts separated;

[0024] FIG. 8 is a side cross-sectional view of a fastening member of the tethering screw system of FIG. 1 illustrating use of the fastening member on a spine; and

[0025] FIG. 9 is a perspective view of the tethering screw system of FIG. 1 illustrating use of the tethering screw system on a spine.

DETAILED DESCRIPTION

[0026] Embodiments of the present disclosure are now described in detail with reference to the drawings in which like reference numerals designate identical or corresponding elements in each of the several views. As used herein, the term clinician refers to a doctor, a nurse, or any other care provider and may include support personnel. Throughout this description, the term proximal will refer to the portion of the device or component thereof that is closest to the clinician and the term distal will refer to the portion of the device or component thereof that is farthest from the clinician. In addition, the term cephalad is used in this application to indicate a direction toward a patient's head, whereas the term caudad indicates a direction toward the patient's feet. Further still, for the purposes of this application, the term lateral indicates a direction toward a side of the body of the patient, i.e., away from the middle of the body of the patient. The term posterior indicates a direction toward the patient's back, and the term anterior indicates a direction toward the patient's front. Additionally, in the drawings and in the description that follows, terms such as front, rear, upper, lower, top, bottom, and similar directional terms are used simply for convenience of description and are not intended to limit the disclosure.

[0027] With reference to FIGS. 1-4, a tethering screw system in accordance with an embodiment of the present disclosure is generally shown as a tethering screw system 100. Tethering screw system 100 includes a bone screw 50, a fastening member 60, and a securing member 80. Bone screw 50 includes a head portion 70 and a threaded shank 51 extending distally from head portion 70. Head portion 70 defines a slot 72 configured to receive fastening member 60 and securing member 80. In particular, slot 72 may define a U-shape. Head portion 70 may further define a recess 78 (FIG. 3) distal of slot 72 to receive fastening member 60 therein. Inner walls 74 of head portion 70 include threads 76 to threadably engage securing member 80. Threaded shank 51 is configured to threadably engage bone. A distal end 53 of threaded shank 51 includes a self-starting tip to eliminate the need for prior drilling.

[0028] With particular reference to FIG. 1, fastening member 60 is a flat, flexible tether. Due to the flexible nature of fastening member 60, fastening member 60 may be applied to various surgical procedures and tailored to meet the needs of the particular surgical procedure. With brief reference to FIG. 8, for example, fastening member 60 may be used to form a loop around a vertebral body VB. In addition, fastening member 60 may be used with or in lieu of a spinal rod 1100 commonly used in a spinal surgery. Fastening member 60 has a thickness that provides a desired amount of flexibility or malleability for a selected application. The material of construction (e.g., polymeric or metallic) may be selectively chosen to provide the desired amount of flexibility. Fastening member 60 has a flat rectangular cross-section that is complementary to a cross-section of recess 78 (FIG. 3) defined in head portion 70.

[0029] It is contemplated that fastening member 60 may include a body, a leader, and a guide wire. The body may include a stiffening wire to increase the stiffness of the body. The stiffening wire may be embedded in the body or may be externally bonded (i.e., bonded on an external surface of the body). The stiffening wire may be bonded along the entire length of the body or only a portion of the length of the body. Reference may be made to U.S. Patent Application Publication No. 2014/0257397, filed on Mar. 11, 2014, entitled Flexible Fastening System, the entire content of which is incorporated herein by reference, for a detailed discussion of the construction and operation of the fastening system.

[0030] Fastening member 60 may be made from various polymers including, e.g., nylon, Dacron, Ultra-High-Molecular-Weight Polyethylene (UHMWPE), polypropylene, and polyester. In instances where the fastening member 60 is a flat rod, the fastening member 60 may be formed from stainless steel, titanium, titanium alloys, cobalt chrome, and other suitable biocompatible materials.

[0031] With reference now to FIGS. 1, 6, and 7, securing member 80 is configured to be received in slot 72 of head portion 70 to secure fastening member 60 in recess 78 (FIG. 3). Securing member 80 includes a set screw 82 and an engaging portion 84 operatively coupled with set screw 82. Set screw 82 is configured to threadably engage threads 76 (FIG. 1) on inner walls 74 of head portion 70. Set screw 82 includes a proximal portion 82a defining a cavity 81 (FIG. 6) having, e.g., a hex key feature, for non-slip engagement with a driver or other instrument (not shown) to drive securing member 80 into head portion 70. It is contemplated that cavity 81 may have any suitable configuration (e.g., slotted, hexagonal, square, etc.) for engagement with the driving tool. Set screw 82 includes a distal portion 82b including a post 83. Post 83 includes a circular flange 83a at a distal portion of post 83 to inhibit relative axial displacement between set screw 82 and engaging portion 84, as will be discussed hereinbelow.

[0032] With particular reference to FIG. 7, engaging portion 84 defines a bore 85 configured to rotatably receive post 83 of set screw 82. In addition, engaging portion 84 further defines lateral through-holes 87 transverse to bore 85. Lateral through-holes 87 are configured to receive respective pins 86. In particular, bore 85 is interposed between lateral through-holes 87. Under such a configuration, pins 86 inserted through respective lateral through-holes 87 engage post 83 disposed in bore 85 of engaging portion 84. Flange 83a is disposed distal of pins 86 and inhibits relative axial displacement between set screw 82 and engaging portion 84. Under such a configuration, set screw 82 is rotatably coupled with engaging portion 84.

[0033] Engaging portion 84 further includes a contacting surface 84a configured to engage fastening member 60. Contacting surface 84a may be planar to provide a planar contact with fastening member 60.

[0034] With reference to FIG. 9, in use, two or more bone screws 50 are affixed to two or more vertebral bodies VB. Fastening member 60 is then positioned in recess 78 of a first bone screw 50. Securing member 80 is used to secure fastening member 60 to the first bone screw 50. At this time, fastening member 60 may be manipulated to provide, e.g., proper alignment or tension, with respect to vertebral bodies VB. For example, fastening member 60 may form a loop around vertebral body VB (FIG. 8). Thereafter, fastening member 60 is positioned in recess 78 of a second or remaining bone screw 50. Securing member 80 is again used to secure fastening member 60 with the second or remaining bone screw 50. Securing member 80 is tightened to a predetermined amount to secure fastening member 60 with bone screws 50.

[0035] While the use of tethering screw system 100 has been described with vertebral bodies VB, it is contemplated that tethering screw system 100 may be use with other bony elements in a patient. It is within the scope of the present disclosure that a plurality of tethering screw systems 100 may be used to provide a plurality of mounting points along a bony element of a patient's anatomy. It is also contemplated that the fastening member 60 may be coupled to a plurality of bone screws 80 or other suitable anchors without looping around a bony element.

[0036] It is also envisioned that the presently disclosed tethering screw system 100 may be used with one or more spinal staples. The spinal staples may have barbs or other engaging structures on a surface of the spinal staple for positive engagement with the bone while inhibiting relative displacement between the spinal staple and the bone. An example of a spinal staple is described in U.S. Patent Application Publication No. 2010/0094358, filed on Oct. 13, 2009, the entire contents of which is incorporated herein by reference. Additionally, tethering screw system 100 may include a bone screw with barbs or other retention structures located on a distal surface of the bone screw for positive engagement with the bone while inhibiting relative movement between the bone screw and the bone.

[0037] It is further contemplated that exterior surfaces of head portion 70 of bone screw 50 may have retention features that are adapted to work with tools for locking or unlocking bone screw 50. These retention features may also cooperate with other instruments for tensioning fastening member 60. Further, these retention features may cooperate with instruments for compressing or distracting bony structures. Examples of suitable instruments are disclosed in U.S. Patent Application Publication No. 2014/0257397; U.S. patent application Ser. No. 14/644,428; and U.S. Pat. No. 8,672,944. Each of these applications is incorporated herein by reference in their entirety.

[0038] While several embodiments of the disclosure have been shown in the drawings, it is not intended that the disclosure be limited thereto, as it is intended that the disclosure be as broad in scope as the art will allow and that the specification be read likewise. For example, fastening member 60 may be a flat rod or a conventional round rod. Any combination of the above embodiments is also envisioned and is within the scope of the appended claims. Therefore, the above description should not be construed as limiting, but merely as exemplifications of particular embodiments. Those skilled in the art will envision other modifications within the scope and spirit of the claims appended hereto.