Dry to wet abrasive blast machine conversion kit and method
11565372 · 2023-01-31
Inventors
Cpc classification
B24C7/0038
PERFORMING OPERATIONS; TRANSPORTING
B24C7/0046
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A dry to wet abrasive blast machine conversion kit and method usable to convert an existing blast pot configured for sand blasting for use in wet abrasive air blasting includes a multi-function fluid manifold, and a control panel attachable to the blast pot to effectuate a first hydraulic circuit, a second hydraulic circuit, and a pneumatic circuit. The dry to wet abrasive blast machine conversion kit installs to the existing blast pot as is, and therefore enables conversion for wet abrasive blasting without additional penetrations through the blast pot envelope which might otherwise compromise manufacturer warranty and use ratings.
Claims
1. A method of converting an existing dry air blast pot for wet abrasive blasting without adding new holes to the blast pot, said method comprising the steps of: removing existing piping disposed inside the blast pot for dry air blasting; attaching a multi-function fluid manifold to an existing air pressure release aperture disposed in the blast pot, said multi-function fluid manifold comprising: a fluid inlet valve; a pressure release valve; disposing a pop-up gasket within an existing upper opening of the blast pot, said pop-up gasket disposed to seal the upper opening when the blast pot is pressurized; evacuating air from inside the blast pot through an air purge riser installable to vent air from the uppermost reaches of the blast pot interior while pumping fluid into the pot and alternatively when pressurizing the pot; connecting a blast control panel in fluid communication with each of a slurry outlet installed upon the blast pot and the fluid inlet valve of the multi-function fluid manifold, said control panel devised to operationally control a first hydraulic circuit, a second hydraulic circuit, and a pneumatic circuit for blasting operations associated with the blast pot, said control panel comprising: an air supply inlet; a blast hose outlet connection; a slurry hose connection port; and attachment members configured to attach the control panel to the blast pot; wherein fluid is introducible into the blast pot via the multi-function fluid manifold and abrasive material is forcible under pressure from the blast pot to a blast stream maintained by pneumatic pressure supplied via the air supply inlet.
2. The method of claim 1 wherein the air purge riser is disposed in open communication with an air purge valve installed upon the multi-function fluid manifold, said air purge riser having an upper end disposed proximal to an uppermost point interior to the blast pot.
3. The method of claim 1 wherein the air purge riser includes at least one arcuate member disposed in open communication with the pop-up gasket, said at least one arcuate member oriented to purge air from an uppermost point interior to the blast pot, whereby air is ventable through a vent stack operatively coupled with the pop-up gasket until a block valve, disposed in operational communication with the vent stack, is closed.
4. The method of claim 3 wherein the block valve is closed automatically when pressure is attained interior to the blast pot sufficient to close the block valve.
5. The method of claim 1 further comprising the step of installing a riser piping assembly into a side aperture disposed upon the blast pot, said riser piping assembly including a vertical member disposed to enable draining of a fluid level from within the blast pot while maintaining a certain fluid level within the blast pot above a known depth.
6. A wet abrasive blast machine conversion kit devised for converting an existing blast pot from dry to wet abrasive blasting operations, and providing for remote rinse control, without any modifications made to the existing blast pot, said kit comprising: a control panel attachable to the existing blast pot, said control panel comprising: means for routing fluid through a first hydraulic circuit, said first hydraulic circuit disposed to enable blast operations; means for routing fluid through a second hydraulic circuit, said second hydraulic circuit disposed to enable rinse operations; and means for routing air through a pneumatic circuit, said means for routing air through the pneumatic circuit including establishing an air control signal in a branch pneumatic control circuit directable to control operation of the first hydraulic circuit and the second hydraulic circuit, said branch pneumatic control circuit comprising a pilot signal directable upon a control valve relay, said control valve relay having: a normally-open port directed to actuate a pinch air block valve disposed in fluid communication with a main control valve-relay and a pinch valve operative upon a slurry hose section; a normally-closed port directed to a pinch valve exhaust that depressurizes the branch circuit and maintains the pinch valve in an open configuration; and a slurry hose connectable to the control panel, said slurry hose having a nozzle comprising a remote rinse control valve disposed to divert airflow within the branch pneumatic control circuit to pressurize an actuator upon the rinse control valve-relay to switch airflow from the normally-open port through the normally-closed port; wherein switching between blast and rinse cycles is immediately effectible by a pilot manually at the nozzle of the slurry hose without any depressurization of the first hydraulic circuit, second hydraulic circuit, or pneumatic circuit.
7. The wet abrasive blast machine conversion kit of claim 6 further comprising a multi-function fluid manifold installable at an existing pressure release aperture disposed in an existing blast pot.
8. The wet abrasive blast machine conversion kit of claim 7 wherein the multi-function fluid manifold comprises: a fluid inlet manifold; a fluid inlet valve disposed within the fluid inlet manifold; a pressure release valve; an air purge riser; an air purge valve disposed in operational communication with the air purge riser; wherein installation of the multi-function manifold to a blast pot orients the air purge riser proximal a highest point interior to the blast pot whereby air may be purged from the blast pot interior while filling the blast pot with fluid and, alternatively, when the blast pot interior is pressurized.
9. The wet abrasive blast machine conversion kit of claim 8 wherein means for routing air through the pneumatic circuit: an air inlet connection aperture connectable to an air inlet hose; an air-filter regulator disposed downstream of the air inlet connection aperture for regulating pressure of an air control signal within a branch pneumatic control circuit; a first pneumatic control line port disposed to route action of a rinse signal; a second pneumatic control line port disposed to route action of supply air to a manual control disposed remotely from the panel; a third pneumatic control line port disposed to route action of return air from the manual control disposed remotely from the panel; a main blast air inlet valve disposed downstream of the air inlet connection aperture, said main blast air inlet valve branched from the air-filter regulator and the air control signal; a main air check valve disposed downstream of the main blast air inlet valve; a blast pressure throttling valve disposed downstream of the main blast air inlet valve; and a blast hose attachment aperture disposed for interconnection with a blast hose.
10. The wet abrasive blast machine conversion kit of claim 8 wherein means for routing fluid through the first hydraulic circuit comprises: a fill pump connectable to a water source, said fill pump including a fill pump shut off valve and a fill pump check valve; a blast pump connectable to the water source, said blast pump including a blast pump shut off valve and a blast pump check valve; a grit metering valve; and a slurry hose pinch valve having an actuator disposed in operational communication with the air control signal; wherein the air control signal is divertible by a user to selectively engage and alternatively release the slurry hose pinch valve.
11. The wet abrasive blast machine conversion kit of claim 10 wherein means for routing fluid through the second hydraulic circuit comprises: the blast pump of claim 8; a rinse shut off valve; and a rinse water solenoid valve having an actuator disposed in operational communication with the air control signal; wherein the air control signal is controllable by the user to selectively engage and alternatively release the rinse water solenoid valve.
12. The wet abrasive blast machine conversion kit of claim 6 further comprising a pop-up gasket installable in an uppermost aperture disposed within the existing blast pot.
13. The wet abrasive blast machine conversion kit of claim 12 further comprising at least one arcuate member disposed in open communication with a vent stack, said vent stack operationally coupled with the pop-up gasket and a block valve, said at least one arcuate member having a distal end disposed proximal and uppermost point interior to the blast pot wherein air interior to the blast pot may be purged through the vent stack until the block valve closes.
14. A dry to wet abrasive blast machine conversion kit for converting an existing dry blast pot to wet abrasive blasting operations, said conversion kit comprising: a multi-function fluid manifold attachable at a pressure release aperture disposed upon the existing blast pot, said multi-function fluid manifold comprising: a fluid inlet valve to control introduction of a non-compressible fluid into the blast pot; a pressure release valve; a slurry outlet elbow installable to a lowermost opening of the existing blast pot; a slurry hose connectable to the slurry outlet elbow; a control panel attachable to the blast pot and connectable to the slurry hose, said control panel comprising: a pneumatic circuit comprising: an air inlet connection aperture; an air-filter regulator disposed downstream of the air inlet connection aperture; a main blast air inlet valve disposed downstream of the air inlet connection aperture and branched from the air-filter regulator; a main air check valve disposed downstream of the main blast air inlet valve; a blast pressure throttling valve disposed downstream of the main blast air inlet valve; a blast hose attachment aperture disposed for interconnection with a blast hose; a first hydraulic circuit comprising: a fill pump; a fill pump shut off valve disposed in operational communication with the fill pump; a fill pump check valve disposed downstream of the fill pump shut-off valve; a blast pump; a blast pump shut-off valve disposed in operational communication with the blast pump; a grit metering valve disposed downstream of the blast pump shut off valve; a blast pump check valve disposed downstream of the grit metering valve; a second hydraulic circuit comprising: the blast pump; a main control valve-relay; a rinse control valve-relay; a remote rinse control valve; a slurry hose connection port; a pop-up gasket comprising: a plunger portion configured to seat into an existing uppermost aperture disposed in the blast pot when said blast pot is pressurized; a stopper disposed to prevent the pop-up gasket from falling into the blast pot; and a shaft member vertically connecting the plunger portion and the stopper.
15. The conversion kit of claim 14 wherein the multi-function fluid manifold further comprises: an air purge riser; and an air purge valve disposed in operational communication with the air purge riser; wherein a high point bleed is operable interior to the blast pot to evacuate air during pressurization and fill of the said pot.
16. The conversion kit of claim 14 wherein the pop-up gasket further comprises: an air purge riser operatively coupled with the pop-up gasket, said air purge riser having: at least one arcuate member having a distal end disposed in open communication with an air vent stack operatively coupled with the shaft of the pop-up gasket; and a block valve disposed in operational communication with the air vent stack, said block valve closeable to prevent passage of air through the block valve when a threshold pressure is attained.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
Figures
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DETAILED DESCRIPTION OF THE DRAWINGS
(14) With reference now to the drawings, and in particular
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(16) Disposed suspended from the top rim 22 of the blast pot 20 is the control panel 100, attached to the blast pot 20 by means of a pair of attachment members 102 devised to engage to the top rim 22 of the blast pot 20. In
(17) Also disposed upon the outlet side 300 of the control panel 100 are pneumatic control ports 312, 314, 316 for connection of control lines feeding to manual controls 604 disposed upon the deadman handle 602 of the blast hose 600. The first pneumatic control line port 312 enables connection to the deadman handle 602, to effectuate actuation of the remotely controlled rinse cycle; the second pneumatic control line port 314 enables connection to the deadman handle 602, to convey supply air thereto for engaging the rinse cycle; and the third pneumatic control line port 316 enables connection to the deadman handle 602 to convey return air therefrom, to complete the branched pneumatic control circuit. Blast hose attachment aperture 318 enables connection of the blast hose 600 proper with the panel blast pipe 402 for blasting operations.
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(22) To enable controlled drainage of a particular volume of water, suited to displacement of fluid when grit is reintroduced interior to the pot previous to blasting operations, a riser piping assembly 60 is installed in the side aperture 28. The riser piping assembly 60 includes a vertical section 62 configured to project an upper end 64 to a certain height within the pot 20 interior. The riser piping assembly 60 enables drainage of water from the pot 20 to reduce the water level therein to a prescribed depth interior to the pot 20. Thus the riser piping assembly 60 may be opened to enable drainage of the water level inside the pot 20 to the prescribed level whereby addition of grid, sand, or other particulates and/or cleaning materials may be added to a known volume calculated to displace the water level, or add to the water level, back to fill the pot 20.
(23) The pop-up gasket 30 is also shown in
(24) The control panel 100 is shown connected to the blast pot 20 by a slurry hose 502, disposed at the lowermost aperture 29 of the pot 20, for routing slurry into the blast stream during blasting operations.
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(29) Fill pump 420 is a double-diaphragm pump used to pump water from an associated water source (not shown) into fill line 422 to introduce water into the blast pot 20. Blast pump 424 serves to pressurize the blast pot 20 and engender the first and second hydraulic circuits for blasting operations.
(30) Main control valve-relay 410 functions as the main on-off control for the blast air cycle. In the example embodiment depicted, the main control valve-relay 410 is a pneumatic five-port, four-way, pneumatic air pilot controlled valve with one normally-closed and one normally-open port (not shown). When the deadman remote control handle 602 is squeezed by a pilot operating the blast hose 600 nozzle, air is routed through a branch circuit via an emergency stop valve 440 to an actuator upon the main control valve-relay 410. Pressurization by airflow incident this actuator causes the main control valve-relay 410 to actuate and switch airflow from a normally-open port to a normally-closed port, thereby enabling the blast cycle, as will be described subsequently.
(31) Airflow through the normally-closed port of the main control valve-relay 410 sends a pilot signal to a branch circuit that controls the main blast air inlet valve 404 (to activate airflow through the pneumatic circuit) and concurrently instates a pilot signal at a normally-closed port of rinse control valve-relay 414. When this normally-closed port of rinse control valve-relay 414 is closed, the air pilot signal thereat is preempted.
(32) Airflow introduced into the control circuit is likewise fed in parallel into rinse control valve-relay 414 from air filter-regulator 428. During blast operations, airflow is directed through a normally-open port inside rinse control valve-relay 414. Airflow through the normally-open port of rinse control valve-relay 414 is directed to actuate a pinch air block valve 430 disposed in fluid communication with the main control valve-relay 410 and the pinch valve 416 operative upon the panel slurry hose section 418. When actuated, the pinch air block valve 430 opens. When the pinch air block valve 430 is open, and airflow through the main control valve-relay 410 is active through the normally-closed port therein, airflow is exhausted through a pinch valve exhaust 434 to depressurize the branch circuit controlling the pinch valve 416, thereby ensuring the pinch valve 416 is open whereby the first hydraulic circuit is enabled. Thus, blasting operations are enabled when the deadman remote control handle 602 is squeezed (or activated).
(33) Rinse control valve-relay 414 is actuated by a pilot signal diverted thereto by action of remote rinse control valve 436 disposed at the blast hose 600 nozzle (it is contemplated as within the scope of ordinary skill that the remote rinse control valve 436 be remotely located as well). Manual action at the remote rinse control valve 436 diverts airflow into a branch circuit to pressurize an actuator actuating the rinse control valve-relay 414 to switch airflow through the rinse control valve-relay 414 normally-closed port. When the normally-closed port of the rinse control valve-relay 414 is opened by the pilot signal sent from a remote rinse control valve 436, airflow pressurizes a branch circuit controlling rinse water solenoid valve 412 that enables waterflow through the second hydraulic circuit. Concurrently, airflow is preempted from the pinch air block valve 430 by closure of the normally-open valve in the rinse control valve-relay 414, preventing airflow therethrough, which thence causes closure of the pinch air block valve 430 and prevention of exhaust from the pinch valve control circuit. The pinch valve 416 is thus pressurized and actuates to cease the first hydraulic circuit by clamping the panel slurry hose section 418 closed by engagement between clamp members 417 to prevent throughflow of fluid therethrough. The rinse cycle is now enabled.
(34) Switching between blast and rinse cycles is therefore effective immediately by an operator or pilot switching the remote rinse control valve 436. Pressure potential at both the first and second hydraulic circuits is uninterrupted. Pressure within the pneumatic circuit is uninterrupted. Only throughflow is ceased or enabled, thereby enabling immediate switching between blast and rinsing cycles.
(35) Release of the deadman remote control handle 602 ceases blast operations—the main control valve-relay 410 switches airflow to the normally-open port whereby the pinch valve 416 is immediately actuated to cease throughflow of the first hydraulic circuit and airflow is not fed via the normally-closed port to actuate the main blast air inlet valve 404 thereby disabling the pneumatic circuit. For a more comprehensive description of the activities of the internal components above described, please review the parent application, U.S. patent application Ser. No. 16/540,798, from which this continuation-in-part claims priority.
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