FLUID DISINFECTION APPARATUS AND METHODS
20200140291 ยท 2020-05-07
Assignee
Inventors
Cpc classification
C02F2201/3221
CHEMISTRY; METALLURGY
C02F2201/3228
CHEMISTRY; METALLURGY
C02F2201/3222
CHEMISTRY; METALLURGY
A61L2202/11
HUMAN NECESSITIES
International classification
Abstract
Aspects of exemplary fluid disinfection apparatus and methods are described. One aspect is a disinfection apparatus comprising a body comprising a reflecting chamber, a fluid channel to direct a fluid into reflecting chamber, and radiation source positioned to output a disinfecting radiation into the chamber. The body may include an inlet and outlet. For example, the inlet may extend through the body to receive a fluid at a first velocity; the reflecting chamber may extend along an axis of the body; and the outlet may extend through an end of the reflecting chamber to discharge the fluid from the body. In this example, the fluid channel may direct the fluid from the inlet into the reflecting chamber at a second velocity smaller than the first velocity; and the radiation source may be positioned to output the disinfecting radiation into the reflecting chamber toward the outlet.
Claims
1. A reactor apparatus comprising: a body including an inlet extending through the body to receive a fluid at a first velocity, a reflecting chamber extending along an axis of the body, and an outlet extending through an end of the reflecting chamber to discharge the fluid from the body; a fluid channel in the body to direct a fluid from the inlet into the reflecting chamber at a second velocity smaller than the first velocity; and a radiation source positioned to output a disinfecting radiation into the reflecting chamber toward the outlet.
2. The apparatus of claim 1 wherein at least an opening of the inlet is generally transverse with the axis.
3. The apparatus of claim 2 wherein at least an opening of the outlet is generally parallel to the axis.
4. The apparatus of claim 2 wherein at least an opening of the outlet is coaxial with the axis.
5. The apparatus of claim 3, wherein the radiation source is coaxial with the axis so that a portion of the disinfecting radiation is discharged from the outlet with the fluid.
6. The apparatus of claim 5, wherein the portion of discharged radiation further disinfects the fluid downstream of the apparatus.
7. The apparatus of claim 1, wherein a cross-section of the reflecting chamber across the axis is circular.
8. The apparatus of claim 1, wherein the body and the reflecting chamber include a similar shape or volume along the axis.
9. The apparatus of claim 8 wherein the similar shape or volume is cylindrical, conical, polygonal, pyramidal, spherical, or prismatic.
10. The apparatus of claim 1, wherein dimensions of the reflecting chamber and the radiation source are configured to distribute the disinfecting radiation throughout the reflecting chamber.
11. The apparatus of claim 1, wherein the axis extends between a first end of the body and a second end of the body, the radiation source is disposed at the first end, the reflecting chamber is disposed between the first and second ends, and the outlet extends through the first end.
12. The apparatus of claim 11 wherein the inlet is adjacent the first end.
13. The apparatus of claim 1, wherein interior surfaces of the reflecting chamber include a UV reflective material.
14. The apparatus of claim 1, wherein the reflecting chamber has a length and a diameter, and the length divided by the diameter is equal to between approximately 0.5 and approximately 2.
15. The apparatus of claim 14 wherein the length divided by the diameter is equal to between approximately 0.5 and approximately 3.
16. The apparatus of claim 1, wherein the fluid channel at least partially surrounds the reflecting chamber.
17. The apparatus of claim 1, wherein the reflecting chamber is defined by an internal structure extending along the axis in the body.
18. The apparatus of claim 1, wherein the radiation source includes one or more point sources.
19. The apparatus of claim 18 wherein the one or more point sources emit the disinfecting radiation in a direction generally parallel to the axis.
20. The apparatus of claim 1, further comprising a window disposed between the radiation source and the reflective chamber, wherein the disinfecting radiation passes through the window.
21. The apparatus of claim 20 wherein the window seals the radiation source from the fluid.
22. The apparatus of claim 1, wherein the disinfecting radiation includes a wavelength of between approximately 200 nm to approximately 320 nm.
23. The apparatus of claim 1, wherein the disinfecting radiation includes a peak wavelength of between approximately 230 nm to approximately 300 nm.
24. The apparatus of claim 1, wherein the radiation source is a UV-LED.
25. The apparatus of claim 1, wherein the radiation source has a lens.
26. A method comprising: directing a fluid from an inlet of a body at a first velocity into a reflecting chamber at a second velocity less than the first velocity; and exposing the fluid to a disinfecting radiation output into the reflecting chamber toward the outlet; and discharging the fluid from the body out of an outlet extending through an end of the reflecting chamber.
27. The method of claim 26 wherein the body comprises a fluid channel and directing the fluid comprises directing the fluid through the fluid channel.
28. The method of claim 26 wherein the reflecting chamber has a length and a diameter, and the length divided by the diameter is equal to between approximately 0.5 and approximately 2.
29. The method of claim 26 wherein the reflecting chamber has a length and a diameter, and the length divided by the diameter is equal to between approximately 0.5 and approximately 3.
30. The method of claim 29 wherein the inlet and outlet are disposed at one end of the body, and directing the fluid further comprises: directing the fluid from the inlet in a first direction along the axis; and directing the fluid into reflecting chamber in a second direction along the axis, wherein the first direction is different from second direction.
31. The method of claim 30 wherein directing the fluid further comprises directing the fluid from the first direction to the second direction.
32. The method of claim 27, wherein directing the fluid through the fluid channel comprises causing the fluid to at least partially surround the reflecting chamber.
33. The method of claim 27, wherein directing the fluid through the fluid channel comprises directing the fluid between an interior surface of the body and an exterior surface of the reflecting chamber.
34. The method of claim 27, wherein the second velocity is less than 50% of the first velocity.
35. The method of claim 26, wherein exposing the fluid to the disinfecting radiation comprises outputting the disinfecting radiation from a radiation source disposed on the body.
36. The method of claim 26, further comprising diverting the fluid from the fluid channel into the reflecting chamber with an internal surface of the body disposed adjacent the radiation source.
37. The method of claim 26, further comprising outputting the disinfecting radiation towards the outlet.
38. The method of claim 37 further comprising outputting the disinfecting radiation from one or more point sources of the radiation source.
39. The method of claim 37 wherein the inlet is generally transverse with the outlet, further comprising discharging at least a portion of the disinfecting radiation out of the outlet with fluid.
40. The method of claim 26, further comprising causing the disinfecting radiation to be reflected off of reflective surfaces of the reflecting chamber.
41. The method of claim 26, wherein exposing the fluid to the disinfecting radiation comprises outputting the disinfecting radiation through a window disposed between the radiation source and reflecting chamber.
42. The method of claim 26, further comprising causing the disinfecting radiation to have a wavelength of between approximately 200 nm to approximately 320 nm.
43. The method of claim 26, further comprising causing the disinfecting radiation to have a peak wavelength of between approximately 230 nm to approximately 300 nm.
44. The method claim 26, wherein exposing the fluid to the disinfecting radiation comprises outputting a UV radiation.
45. An apparatus comprising: a body including an inlet extending through the body to receive a fluid at a first velocity, a reflecting means extending along an axis of the body, and an outlet extending through an end of the reflecting means to discharge the fluid from the body, a flow means in the body for directing a fluid from the inlet into the reflecting means at a second velocity smaller than the first velocity; and a radiation means for outputting a disinfecting radiation into the reflecting means toward the outlet.
46. The apparatus of claim 45 wherein at least an opening of the inlet is generally transverse with the axis
47. The apparatus of claim 46 wherein at least an opening of the outlet is generally parallel to the axis.
48. The apparatus of claim 46 wherein at least an opening of the outlet is coaxial with the axis.
49. The apparatus of claim 47 wherein the radiation source is coaxial with the axis so that a portion of the disinfecting radiation is discharged from the outlet with the fluid.
50. The apparatus of claim 49, wherein the portion of discharged radiation further disinfects the fluid downstream of the apparatus.
51. The apparatus of claim 45, wherein a cross-section of the reflecting means across the axis is circular.
52. The apparatus of claim 45, wherein the body and the reflecting means include a similar shape or volume along the axis.
53. The apparatus of claim 52 wherein the similar shape or volume is cylindrical, conical, polygonal, pyramidal, or spherical.
54. The apparatus of claim 45, wherein dimensions of the reflecting means and the radiation means are configured to distribute the disinfecting radiation throughout the reflecting means.
55. The apparatus of claim 45, wherein the axis extends between a first end of the body and a second end of the body, the radiation means is disposed at the second end, the reflecting means is disposed between the first and second ends, and the outlet extends through the first end.
56. The apparatus of claim 55 wherein the inlet is adjacent the first end.
57. The apparatus of claim 45, wherein interior surfaces of the reflecting means include a UV reflective material.
58. The apparatus of claim 45, wherein the reflecting means has a length and a diameter, and the length divided by the diameter is equal to between approximately 0.5 and approximately 2.
59. The apparatus of claim 58 wherein the length divided by the diameter is equal to between approximately 0.5 and approximately 3.
60. The apparatus of claim 45, wherein the flow means at least partially surrounds the reflecting means.
61. The apparatus of claim 45, wherein the reflecting means is defined by an internal structure extending along the axis in the body.
62. The apparatus of claim 45, wherein the radiation means includes one or more point sources.
63. The apparatus of claim 62 wherein the one or more point sources emit the disinfecting radiation in a direction generally parallel to the axis.
64. The apparatus of claim 45, further comprising a transmitting means disposed between the radiation means and the reflecting means, wherein the disinfecting radiation passes through the transmitting means.
65. The apparatus of claim 64 wherein the transmitting means seals the radiation means from the fluid.
66. The apparatus of claim 45, wherein the disinfecting radiation includes a wavelength of between approximately 200 nm to approximately 320 nm.
67. The apparatus of claim 45, wherein the disinfecting radiation includes a peak wavelength of between approximately 230 nm to approximately 300 nm.
68. The apparatus of claim 45, wherein the radiation means comprises a UV-LED.
69. The apparatus of claim 45, wherein the radiation means comprises a lens.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate exemplary aspects that, together with the written descriptions, serve to explain the principles of this disclosure.
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DETAILED DESCRIPTION
[0037] Aspects of the present disclosure are now described with reference to exemplary fluid disinfection apparatus and methods. Some aspects are described with reference to a body comprising a reflecting chamber, a fluid channel to direct a fluid into the reflecting chamber, and a radiation source to output a dose Q (mJ per cm.sup.2) of a disinfecting radiation into the reflecting chamber. Dose Q may be calculated as the product of irradiance I (mW per cm.sup.2) multiplied by a fluid residence time r (s) (Equation 1). For example, the reflecting chamber and fluid channel may include interconnecting volumes in the body; the radiation source may be a UV point source, such as a UV LED; and the disinfecting radiation may include a UV radiation. Unless claimed, these examples are provided for convenience and not intended to limit the present disclosure. Accordingly, the concepts described in this disclosure may be utilized for any analogous apparatus or method, using any type of disinfecting radiation.
[0038] Numerous axes are described. In particular, a set of three directional axes may be described, including an X-X axis, a Y-Y axis, and a Z-Z axis. Each axis may be transverse with the next so as to establish a coordinate system. The term transverse means: lying, or being across; set crosswise; or made at right angles to an axis, and includes perpendicular and non-perpendicular arrangements. The term longitudinal may be used to describe relative components and features. For example, longitudinal may refer to an object having a first dimension or length that is longer in relation to a second dimension or width. These directional terms are provided for convenience and do not limit this disclosure unless claimed.
[0039] As used herein, the terms comprises, comprising, or any other variation thereof, are intended to cover a non-exclusive inclusion, such that an apparatus, method, or element thereof comprising a list of elements does not include only those elements, but may include other elements not expressly listed or inherent the apparatus or method. Unless stated otherwise, the term exemplary is used in the sense of example, rather than ideal. Various terms of approximation may be used in this disclosure, including approximately and generally. Approximately means within plus or minus 10% of a stated number.
[0040] Aspects of an exemplary disinfection apparatus 10 are now described. As shown in
[0041] Inlet 30 may extend through any portion of body 20 to input first fluid F.sub.1. As shown in
[0042] Fluid chamber 40 may comprise one or more interior shapes or volumes. At least two of the interior shapes volumes may be interconnecting. As shown in
[0043] The one or more interior shapes or volumes of fluid chamber 40 may include the same or different cross-sectional areas. Any regular or irregularly shaped area(s) may be used, including circular, quadrilateral, polygonal, and the like. As shown in
[0044] The second end of flow channel 44 may be configured to direct first fluid F.sub.1 into reflecting chamber 70. For example, the second end of channel 44 may direct first fluid F.sub.1 toward an interior surface 27 of body 20 configured to redirect fluid F.sub.1 towards axis Y-Y, over interior structure 42 at interior elevation 43, and into reflecting chamber 70. As shown in
[0045] Cap 50 may be attached to any portion of body 20 and configured to seal fluid chamber 40. As shown in
[0046] At least one of cap 50 or first end 22 of body 20 may comprise a window 56 configured to seal radiation source 90 within compartment 54 of cap 50. As shown in
[0047] As shown in
[0048] Any interior surface of fluid chamber 40 may be reflective. For example, interior surfaces of reaction chamber 70 may be defined by interior structure 42, and at least those surfaces may be made of or coated with the reflective material. As shown in
[0049] In some aspects, inlet, 30, flow channel 44, reflecting chamber 70, and/or outlet 80 may include mixing elements, such as baffles configured to further adjust the hydrodynamics of first fluid F.sub.1 within fluid chamber 40. Additional heating elements (e.g., electric coils) also may be included. For example, the mixing elements and/or outlet 80 may be configured to heat first fluid F.sub.1 to a desired usage temperature. As a further example, various surfaces of interior structure 42 may be configured as a mixing and/or heating element.
[0050] Outlet 80 may extend through any portion of body 20 to discharge second fluid F.sub.2 from body 20. As shown in
[0051] As shown in
[0052] As shown in
[0053] In some aspects, disinfection apparatus 10 may be configured to realize a reduced velocity in or across fluid chamber 70 and distribute the disinfecting light throughout reflecting chamber 70, resulting in an optimal dose Q distribution across disinfection apparatus 10, as expressed by Equation (1).
[0054] Results from an exemplary computational fluid dynamics (CFD) simulation are shown in
[0055] As shown in
[0056] A performance of disinfection apparatus 10 may be relative to dimensions of reflecting chamber 70, such as an aspect ratio. As shown in
[0057] As shown in
[0058] An exemplary average distribution of dose Q across reflecting chamber 70 is depicted in
[0059] Additional aspects of disinfection apparatus 10 are now described with reference to exemplary processes, including continuous processes and batch processes. For some continuous processes, where first fluid F.sub.1 passes continuously through body 20, dimensions of reflecting chamber 70 including its AR may be optimized such that a reduced velocity of fluid F.sub.1 is achieved within chamber 70. In some aspects, an AR greater than or equal to 1 may be utilized.
[0060] For other continuous processes, where first fluid F.sub.1 likewise passes continuously through body 20, dimensions of reflecting chamber 70 may be further optimized to conserve power through body 20 and maximize the dose Q delivered to first fluid F.sub.1. For example, the dimensions of chamber 70 may be optimized so that the disinfecting radiation is provided throughout body 20. For certain shapes or volumes of body 20, such as the cylindrical volume shown in
[0061] For the continuous processes,
[0062] Comparatively, for the batch processes, where a volume of first fluid F.sub.1 may be temporarily stored inside reflecting chamber 70, lower ARs may be used if more intense irradiance along reflecting chamber 70 is desired. For example, an AR of less than 1 may be used if the power of radiation source 90 is increased.
[0063] Additional aspects are now described with reference to a disinfection apparatus 310, shown conceptually in
[0064] As shown in
[0065] As also shown in
[0066] As shown in
[0067] As also shown in
[0068] As shown in
[0069] As shown in
[0070] Aspects of disinfection apparatus 510 may be modified to accommodate the spherical shape of body 520, fluid channel 544, and/or reflecting chamber 570. For example, radiation source 590 may be spaced apart from an interior surface of body 520. As shown in
[0071] The spherical shape of body 520, fluid channel 544, and/or reflecting chamber 570 may provide hydrodynamic advantages. For example, fluid channel 554 may be defined by interior surfaces of body 520 and exterior surfaces of interior structure 542, and said surfaces may have a larger surface area than the counterpart surfaces of apparatus 10, 110, 210, 310, or 410 because of the spherical shape. As a result, body 520 may be smaller than bodies 10, 110, 210, 310, or 410 because a first velocity of first fluid F.sub.1 at inlet 530 may be more efficiently transitioned to a second, slower velocity because of additional drag imposed by the larger surface areas. The spherical shapes of apparatus 510 also may provide optical advantages. As shown in
[0072] As shown in
[0073] Thermally insulating layer 652 may be attached to one end 622 of body 620 and configured to seal fluid chamber 640. As shown in
[0074] Cooling device 657 may be configured to discharge the additional heat. As shown in
[0075] As described herein, any of disinfection apparatus 10, 110, 210, 310, 410, 510, and 610 may similarly utilize disinfecting radiation to disinfect first fluid F.sub.1 within a corresponding reflecting chamber 70, 170, 270, 370, 470, 570, or 670. Hydrodynamic aspects of these chambers may substantially eliminate jet velocities that might otherwise short circuit fluid F.sub.1, especially where it has a high flow rate (e.g., greater than 1 gpm) and the chamber has a small volume (e.g., less than 500 mL). Accordingly, any of chambers 70, 170, 270, 370, 470, 570, or 670 may be configured such that fluid F.sub.1 receives an optimal dose Q of disinfecting radiation. For example, dimensions of each chamber 70, 170, 270, 370, 470, 510, 610 may be similarly optimized based on volume such that the UV power loss due to water and surface absorption is minimized.
[0076] Numerous variations of apparatus 10 are also described with reference to apparatus 110, 210, 310, 410, 510, and 610. Any variation of apparatus 10 may include any radiation source 90, including any number of point sources in any arrangement. Aspects of these variations also may be combined, with each combination and iteration being part of this disclosure. For example, any variation of body 20 and/or cap 50 made from any thermally conductive material such as aluminum, copper, stainless steel, and or other materials; any of which may be coupled together to cool radiation source 90 with first fluid F.sub.1. As a further example, any variation or apparatus 10 may likewise include a thermal break and/or cooling device similar to those of apparatus 610.
[0077] Any variation of disinfection apparatus 10 also may comprise a control element operable with radiation source 90 to control a flow of first fluid F.sub.1 and/or second fluid F.sub.2. For example, apparatus 10, 110, 210, 310, 410, 510, or 610 may comprise an upstream sensor configured to detect a demand for disinfected fluid and activate radiation source 90, 190, 290, 390, 490, 590, or 690 to meet that demand. As a further example, apparatus 10, 110, 210, 310, 410, 510, or 610 may likewise comprise a downstream sensor configured to determine a disinfection level of second fluid F.sub.2, and close an operable valve at outlet 80, 180, 280, 380, 480, 580, or 680 if the disinfection level is unsatisfactory.
[0078] Additional aspects of this disclosure are now described with reference to an exemplary disinfection method 700. For ease of description, aspects of method 700 are described with reference to disinfection apparatus 10, although similar aspects may likewise be described with reference to any of apparatus 110, 210, 310, 410, 510, and/or 610. As shown in
[0079] Directing step 720 may comprise any intermediate steps for receiving and/or directing first fluid F.sub.1. For example, body 20 may comprise fluid channel 44 (e.g.,
[0080] Exposing step 740 may comprise any intermediate steps for disinfecting first fluid F.sub.1. For example, step 740 may comprise outputting the disinfecting radiation from radiation source 90, which may be disposed at end 22 of body 20. Step 720 and/or 740 may comprise diverting fluid F.sub.1 from fluid channel 44 into reflecting chamber 70 with an internal surface 27 of body 20 disposed adjacent radiation source 90. Step 740 may further comprise outputting the radiation towards outlet 80, such as from one or more point sources of radiation source 90. In some aspects, inlet 30 may be substantially transverse with outlet 80, and the method may further comprise discharging at least a portion of the radiation out of outlet 80 with second fluid F.sub.2. Step 740 also may comprise causing the disinfecting radiation to be reflected off of reflective surfaces of reflecting chamber 70.
[0081] As a further example, exposing step 740 may comprise outputting the disinfecting radiation through window 56, which may be disposed anywhere between radiation source 90 and reflecting chamber 70. In step 740, the disinfecting radiation may have a wavelength of between approximately 200 nm to approximately 320 nm; or between approximately 230 nm to approximately 290 nm, such that step 740 may comprise exposing fluid F.sub.1 to a UV radiation. As further example, the disinfecting radiation may be output through an optical component, such as a lens configured to change an optical quality of the radiation.
[0082] Discharging step 760 may comprise any intermediate steps for discharging first fluid F.sub.1 from body 20 as second fluid F.sub.2. For example, step 760 may comprise modifying characteristics of fluid F.sub.1, such as velocity or temperature; and/or operating a control valve at outlet 80 responsive to a downstream sensor.
[0083] While principles of the present disclosure are described herein with reference to illustrative aspects for particular applications, the disclosure is not limited thereto. Those having ordinary skill in the art and access to the teachings provided herein will recognize additional modifications, applications, aspects, and substitution of equivalents all fall in the scope of the aspects described herein. Accordingly, the present disclosure is not to be considered as limited by the foregoing description.