Mobile crane having height adjustable superstructure ballast

Abstract

The disclosure relates to a mobile crane, such as a crawler crane, comprising an undercarriage having a chassis, a superstructure rotatably supported on the undercarriage, and superstructure ballast, with the superstructure ballast comprising a ballast mounting apparatus vertically adjustable by means of a lifting device of the superstructure. In accordance with the disclosure, the ballast mounting apparatus is fastenable to the superstructure in an assembly position by means of a single connection element bearing the vertical load of the superstructure ballast. A centering means is furthermore provided that is adapted to take up transverse forces occurring in the assembly position.

Claims

1. A mobile crane comprising an undercarriage having a chassis, a superstructure rotatably supported on the undercarriage, and superstructure ballast that comprises a ballast mounting apparatus vertically adjustable by means of a lifting device of the superstructure, wherein the ballast mounting apparatus is fastenable to the superstructure in an assembly position by means of a single connection element bearing a vertical load of the superstructure ballast, with a centering means being provided that is adapted to take up transverse forces occurring in the assembly position.

2. The mobile crane in accordance with claim 1, wherein the centering means is configured to automatically align the superstructure ballast in the assembly position on an approach to the superstructure.

3. The mobile crane in accordance with claim 1, wherein the centering means is arranged at the ballast mounting apparatus and/or at the superstructure and is adapted to take up transverse forces acting on the ballast mounting apparatus and/or on the superstructure in the assembly position.

4. The mobile crane in accordance with claim 1, wherein the centering means is adapted to take up transverse forces occurring in the assembly position by tilting and/or rotating and/or displacing the superstructure ballast.

5. The mobile crane in accordance with claim 1, wherein the centering means comprises at least two centering elements that are arranged at the ballast mounting apparatus/at the superstructure and that are configured to move into engagement with centering mounts formed at the superstructure/at the ballast mounting apparatus on an approach of the ballast mounting apparatus to the superstructure.

6. The mobile crane in accordance with claim 5, wherein the centering elements are conically shaped and project from the ballast mounting apparatus/from the superstructure along a lifting direction of the superstructure ballast.

7. The mobile crane in accordance with claim 5, wherein four centering elements are provided and are arranged such that they form the corners of a rectangle.

8. The mobile crane in accordance with claim 5, wherein the ballast mounting apparatus comprises a center part and two side parts arranged laterally therefrom, with a respective at least one ballast element being able to be placed or stacked on the side parts and with the centering elements or centering mounts being arranged at the center part.

9. The mobile crane in accordance with claim 1, wherein the ballast mounting apparatus is vertically adjustable via at least one hydraulic lifting cylinder(s) fastened to the superstructure, with the lifting cylinder being configured to place the superstructure ballast from the superstructure on the ground and to raise it from the ground to the superstructure.

10. The mobile crane in accordance with claim 9, wherein a fastening element is arranged with at least one pulling means at the lifting cylinder with the pulling means being connectable to an attachment point of the ballast mounting apparatus to raise the superstructure ballast.

11. The mobile crane in accordance with claim 9, wherein the lifting cylinder has a guide cone and the ballast mounting apparatus has a recess that is associated with the guide cone, said guide cone and recess being arranged and configured such that the guide cone moves into the associated recess on an approach of the superstructure ballast to the superstructure and pre-positions the ballast mounting apparatus before reaching the mounting position.

12. The mobile crane in accordance with claim 9, wherein the ballast mounting apparatus is vertically adjustable via at least two hydraulic lifting cylinder(s) fastened to the superstructure.

13. The mobile crane in accordance with claim 11, wherein the guide cone is formed at a cylinder jacket of the lifting cylinder or is formed by an element connected to the lifting cylinder.

14. The mobile crane in accordance with claim 13, wherein the element connected to the lifting cylinder is a conically shaped bushing.

15. The mobile crane in accordance with claim 10, wherein the pulling means is at an extensible end of a piston rod of the lifting cylinder.

16. The mobile crane in accordance with claim 1, wherein the connection element is a pin or a force measuring axle that can be pushed through pin eyes of the superstructure and of the ballast mounting apparatus that overlap in the assembly position and is lockable.

17. The mobile crane in accordance with claim 16, wherein the pin or the force measuring axle is pushable into the pin eyes along the longitudinal axis of the superstructure.

18. The mobile crane in accordance with claim 1, wherein the crane is a crawler crane.

Description

BRIEF DESCRIPTION OF THE FIGURES

(1) Further features and details of the disclosure result from the embodiments explained in the following with reference to the Figures. There are shown:

(2) FIG. 1: a lateral sectional view through the superstructure ballast that is mounted at the superstructure of the mobile crane in accordance with the disclosure;

(3) FIG. 2: a schematic representation of the ballast mounting apparatus spaced apart from the superstructure in a perspective view; and

(4) FIG. 3: the view in accordance with FIG. 2, with the ballast mounting apparatus being in the assembly position.

DETAILED DESCRIPTION

(5) FIGS. 1-3 are drawn approximately to scale, although other relative dimensions may be used. Further, the figures show example configurations with relative positioning of the various components. If shown directly contacting each other, or directly coupled, then such elements may be referred to as directly contacting or directly coupled, respectively, at least in one example. Similarly, elements shown contiguous or adjacent to one another may be contiguous or adjacent to each other, respectively, at least in one example. As an example, components laying in face-sharing contact with each other may be referred to as in face-sharing contact. As another example, elements positioned apart from each other with only a space there-between and no other components may be referred to as such, in at least one example. As yet another example, elements shown above/below one another, at opposite sides to one another, or to the left/right of one another may be referred to as such, relative to one another. Further, as shown in the figures, a topmost element or point of element may be referred to as a “top” of the component and a bottommost element or point of the element may be referred to as a “bottom” of the component, in at least one example. As used herein, top/bottom, upper/lower, above/below, may be relative to a vertical axis of the figures and used to describe positioning of elements of the figures relative to one another. As such, elements shown above other elements are positioned vertically above the other elements, in one example. As yet another example, shapes of the elements depicted within the figures may be referred to as having those shapes (e.g., such as being circular, straight, planar, curved, rounded, chamfered, angled, or the like). Further, elements shown intersecting one another may be referred to as intersecting elements or intersecting one another, in at least one example. Further still, an element shown within another element or shown outside of another element may be referred as such, in one example

(6) FIG. 1 shows a section through the superstructure 12 and the superstructure ballast 14 of an embodiment of the mobile crane 10 in accordance with the disclosure in a side view. The mobile crane 10 is a crawler crane. Only the end region of the rear of the superstructure 12 to which the superstructure ballast 14 is fastened or fastenable is shown in the sectional view.

(7) The superstructure ballast 14 comprises a ballast mounting apparatus 16 on which a plurality of individual ballast elements or ballast plates 15 are stacked. The ballast mounting apparatus 16 is vertically adjustable together with the ballast 15 placed thereon via a lifting device of the mobile crane 10, with the ballast mounting apparatus 16 placed on the ground being able to be raised from the bottom up to the superstructure 12 to be able to fasten it there. Conversely, the ballast mounting apparatus together with the ballast 15 placed thereon can be placed down on the ground again via the lifting device.

(8) A perspective view of the rear region of the superstructure 12 and of the ballast mounting apparatus 16 is shown in FIG. 2. It is a schematic representation in which further elements such as ballast plates 15 or the lifting device have been removed. The ballast mounting apparatus 16 is spaced apart from the superstructure 12 in FIG. 2.

(9) In the embodiment shown in FIG. 2, the ballast mounting apparatus 16 comprises a substantially rectangular, elevated center part 17 and two plate-like side parts 18 that are arranged at both sides thereof and that are substantially trapezoidal viewed from above. Alternatively, the ballast mounting apparatus 16 can also be configured as a single-piece and substantially flat ballast mounting plate. The exact base shape of the ballast mounting apparatus 16 is, however, of no further relevance to the idea in accordance with the disclosure.

(10) The lifting device forms a self-erection system for the self-assembly of the superstructure ballast 14, for example, after a transport of the mobile crane 10 dismantled into a plurality of parts to a deployment site. The lifting device comprises two parallel hydraulic lifting cylinders or ballasting cylinders 30 fastened to the superstructure 12 in the rear region. Each ballasting cylinder 30 comprises a cylinder jacket 32 connected to the superstructure 12 and a piston rod 34 that is displaceably supported therein and at whose extensible end an anchor-like or wing-like fastening element 36 is attached.

(11) The fastening element 36 can be recognized in FIG. 1 whose sectional view in the region of one of the two lifting cylinders 30 extends in parallel with the longitudinal axis of the superstructure 12. The fastening element 36 has two laterally projecting wing arms to which pulling means 40 formed as chains are fastened. The chains 40 are attached to corresponding attachment points 42 of the ballast mounting apparatus 16. The ballast mounting apparatus 16 thus has a total of four attachment points 42 that are arranged in the form of a rectangle in a plan view.

(12) To set up the superstructure ballast 14, the ballast mounting apparatus 16 is placed on the ground below the superstructure rear (or the latter is placed above the superstructure ballast 14). A plurality of respective ballast plates 15 are stacked on the side parts 18. The lifting cylinders 30 are retracted here so that the chains 40 reach up to the ballast mounting apparatus 16 and can be fastened to the attachment points 42 arranged at the center part 17. The total superstructure ballast 14 is raised from below to the superstructure 12 by extending the lifting cylinders 30 (the piston rods 34 move upward in this process).

(13) The center part 17 has approximately the same width as the part of the superstructure 12 (or of the base frame of the superstructure 12 to which the superstructure ballast 14 is fastened) located above. The lifting cylinders 30 are located between the ballast stacks 15 supported on the side parts 18.

(14) As can be recognized in FIG. 1, the lifting cylinders 30 project downwardly beyond the superstructure 12 (or the base frame) and each have a downwardly tapering conical region or guide cone 38. The guide cones 38 travel into correspondingly provided recesses 39 that are formed in the ballast mounting apparatus 16 and that can be of funnel shape from a certain height onward on the raising of the superstructure ballast 14. A correct threading of the lower sides of the lifting cylinders 30 into the recesses 39 is ensured by the conical shape and the ballast mounting apparatus 16 or the total superstructure ballast 14 is automatically precentered or pre-positioned during the raising. This rough alignment takes place here before the ballast mounting apparatus 16 has reached its end position for fastening to the superstructure 12 (=assembly position).

(15) As can be recognized in FIG. 2, the ballast mounting apparatus 16 has four centering elements 20 at the center part 17 that are arranged at the upper side of the center part 17 at its corners and that therefore form the corners of a rectangle. The centering elements 20 are formed as upwardly tapering conical pins that extend in parallel with the lifting direction of the ballast mounting apparatus 16 and project therefrom in the direction of the superstructure 12.

(16) Four correspondingly arranged centering mounts 22 into which the centering elements 20 travel on the raising are provided at the lower side of the superstructure 12. The centering mounts 22 can likewise be formed as conical or of funnel shape and together with the centering elements 20 form a centering means that effects a fine alignment of the ballast mounting apparatus 16 or of the total superstructure ballast 14 after the pre-positioning by the guide cones 38 of the lifting cylinders 30. The ballast mounting apparatus 16 is thus automatically correctly positioned in the last section of the lifting path.

(17) FIG. 3 shows the ballast mounting apparatus 16 in the assembly position, i.e. in the maximum raised position in which it can be fastened to the superstructure 12. Pin eyes 24, 26 that overlap in the assembly position are provided at the lower side of the superstructure 12 and at the upper side of the center part 17 of the ballast mounting apparatus 16 to connect the superstructure ballast 14 to the superstructure 12. Two pin eyes 26 at the superstructure 12 and one pin eye 24 at the ballast mounting apparatus 16 here form a fork finger connection.

(18) The connection between the superstructure ballast 14 and the superstructure 12 is established by a single connection element (not shown) that is pushed through the overlapping pin eyes 24, 26. The connection element can e.g. be a simple pin or a cylindrical force measuring axle. This pin connection can easily be established and locked or released again. No auxiliary crane or other external tool has to be used for this purpose. The connection can be established or released by a single operator.

(19) The pin connection is arranged centrally with respect to the ballast mounting apparatus 16 or to the superstructure ballast 14, i.e. it is located centrally in the rectangle formed by the centering elements 20. In other words, the pin connection has the same distance from all the centering elements 20 and from the ballast stacks 15.

(20) The pin connection or the connection element bears the total vertical load of the superstructure ballast 14. The transverse forces that arise due to a rotation, slanted position, and/or displacement of the superstructure ballast 14 relative to the superstructure 12 are taken up or transmitted in an optimum manner by the centering elements 20.

REFERENCE NUMERAL LIST

(21) 10 mobile crane

(22) 12 superstructure

(23) 14 superstructure ballast

(24) 15 ballast element (ballast plate)

(25) 16 ballast mounting apparatus

(26) 17 center part

(27) 18 side part

(28) 20 centering element

(29) 22 centering mount

(30) 24 pin eye

(31) 26 pin eye

(32) 30 lifting cylinder

(33) 32 cylinder jacket

(34) 34 piston rod

(35) 36 fastening element

(36) 38 guide cone

(37) 39 recess

(38) 40 pulling means (chain)

(39) 42 attachment point