FILTER HOUSING ASSEMBLY
20200139284 ยท 2020-05-07
Assignee
Inventors
Cpc classification
B01D29/31
PERFORMING OPERATIONS; TRANSPORTING
B01D2265/00
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0002
PERFORMING OPERATIONS; TRANSPORTING
B01D29/96
PERFORMING OPERATIONS; TRANSPORTING
B01D29/114
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
B01D29/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A filter housing assembly includes a base plate, an adapter block, and a shroud. The base plate may be permanently installed in a fluid-conveying system of conduits. A filter member is secured to a filter-receiving formation such as a pipe nipple extending from the adapter block and the shroud is secured to the adapter block to cover and seal the filter member. The adapter block is releasably secured to the base plate. The arrangement facilitates insertion and removal of the filter housing assembly into and out of the fluid-conveying system of conduits by converting multiple junction points into a single junction point, at which a subassembly consisting of just the shroud and the adapter block are connected into the system.
Claims
1. A filter housing assembly, comprising: a base plate including a first fluid inlet conduit and a first fluid outlet conduit, both of which extend from a lower surface of the base plate to an upper surface of the base plate on an opposite side thereof; an adapter block including a second fluid inlet conduit and a second fluid outlet conduit, both of which extend from a lower surface of the adapter block to an upper surface of the adapter block on an opposite side thereof, and a filter-receiving formation located at the upper surface of the adapter block; and a generally bell-shaped shroud having an open end; wherein the second fluid inlet conduit and the second fluid outlet conduit are arranged within the adapter block such that openings thereof at the lower surface of the adapter block will be aligned with respective openings of the first fluid inlet conduit and the first fluid outlet conduit at the upper surface of the base plate when the adapter block and the base plate are mated together so as to establish a continuous, combined inlet conduit and a continuous, combined outlet conduit both extending from the lower surface of the base plate to the upper surface of the adapter block; and wherein the open end of the shroud is configured to mate with and establish a seal with the upper surface of the adapter block.
2. The filter housing assembly of claim 1, wherein the filter-receiving formation comprises a centrally located pipe nipple formed as an extension of the second outlet conduit that extends above the upper surface of the adapter block.
3. The filter housing assembly of claim 1, wherein the base plate and the adapter block have mutually cooperating keying features to ensure proper angular alignment of the adapter block relative to the base plate.
4. The filter housing assembly of claim 3, wherein the keying features comprise a post extending from the upper surface of the base plate and a mating recess formed in the lower surface of the adapter block.
5. The filter housing assembly of claim 1, wherein the upper surface of the base plate has formations surrounding the openings of the first inlet conduit and the first outlet conduit; the lower surface of the adapter block has formations surrounding the openings of the second inlet conduit and the second outlet conduit; and the formations on the upper surface of the base plate and the lower surface of the adapter block are configured to sandwich sealing gaskets therebetween.
6. The filter housing assembly of claim 1, wherein the upper surface of the base plate has a bypass slot extending between regions surrounding the openings of the first inlet conduit and the first outlet conduit and further extending to a side, peripheral portion of the upper surface of the base plate.
7. The filter housing assembly of claim 1, wherein the upper surface of the base plate and the lower surface of the adapter block each have a flange extending around the periphery thereof to facilitate securing the adapter block to the base plate my means of a split-ring flange clamp.
8. The filter housing assembly of claim 1, wherein the upper surface of the adapter block and the open end of the shroud each have a flange extending around the periphery thereof to facilitate securing the shroud to the adapter block by means of a split-ring flange clamp.
9. A manufacturing installation, comprising: a fluid-conducting run of piping having an inlet pipe and an outlet pipe; a base plate including a first fluid inlet conduit and a first fluid outlet conduit, both of which extend from a lower surface of the base plate to an upper surface of the base plate on an opposite side thereof, wherein the base plate is permanently installed within the fluid-conducting run of piping with the inlet pipe being in permanent communication with the first fluid inlet conduit in the base plate and the outlet pipe being in permanent communication with the first fluid outlet conduit in the base plate; an adapter block including a second fluid inlet conduit and a second fluid outlet conduit, both of which extend from a lower surface of the adapter block to an upper surface of the adapter block on an opposite side thereof, and a filter-receiving formation located at the upper surface of the adapter block; and a generally bell-shaped shroud having an open end; wherein the second fluid inlet conduit and the second fluid outlet conduit are arranged within the adapter block such that openings thereof at the lower surface of the adapter block will be aligned with respective openings of the first fluid inlet conduit and the first fluid outlet conduit at the upper surface of the base plate when the adapter block and the base plate are mated together in an as-properly-assembled configuration so as to establish a continuous, combined inlet conduit and a continuous, combined outlet conduit both extending from the lower surface of the base plate to the upper surface of the adapter block; and wherein the open end of the shroud is configured to mate with and establish a seal with the upper surface of the adapter block.
10. The manufacturing installation of claim 9, wherein the filter-receiving formation comprises a centrally located pipe nipple formed as an extension of the second outlet conduit that extends above the upper surface of the adapter block.
11. The manufacturing installation of claim 9, wherein the base plate and the adapter block have mutually cooperating keying features to ensure proper angular alignment of the adapter block relative to the base plate.
12. The manufacturing installation of claim 11, wherein the keying features comprise a post extending from the upper surface of the base plate and a recess formed in the lower surface of the adapter block.
13. The manufacturing installation of claim 9, wherein the upper surface of the base plate has formations surrounding the openings of the first inlet conduit and the first outlet conduit; the lower surface of the adapter block has formations surrounding the openings of the second inlet conduit and the second outlet conduit; and the formations on the upper surface of the base plate and the lower surface of the adapter block are configured to sandwich sealing gaskets therebetween.
14. The manufacturing installation of claim 9, wherein the upper surface of the base plate has a bypass slot extending between regions surrounding the openings of the first inlet conduit and the first outlet conduit and further extending to a side, peripheral portion of the upper surface of the base plate.
15. The manufacturing installation of claim 9, wherein the upper surface of the base plate and the lower surface of the adapter block each have a flange extending around the periphery thereof to facilitate securing the adapter block to the base plate my means of a split-ring flange clamp.
16. The manufacturing installation of claim 9, wherein the upper surface of the adapter block and the open end of the shroud each have a flange extending around the periphery thereof to facilitate securing the shroud to the adapter block by means of a split-ring flange clamp.
17. A method of installing a filter member into a permanently installed, fluid-conducting run of piping having an inlet pipe and an outlet pipe, comprising: attaching the filter member to a filter-receiving formation located at an upper surface of an adapter block, the adapter block having a pair of conduits extending through it from the upper surface to a lower surface thereof; securing an open end of a shroud to the upper surface of the adapter block so as to enclose the filter member inside of the shroud; mating the lower surface of the adapter block to an upper surface of a base plate, which base plate has a pair of conduits extending through it from the upper surface thereof to a lower surface thereof with the base-plate conduits being permanently connected to respective ones of the inlet pipe and the outlet pipe; and releasably securing the adapter block to the base plate.
18. A method of removing a filter member from a permanently installed, fluid-conducting run of piping having an inlet pipe and an outlet pipe, the filter member being contained within a filter housing assembly comprising an adapter block and a shroud secured to the adapter block, the method comprising: releasing a single securing mechanism by which the filter housing assembly is releasably secured to an upper surface of a base plate, which base plate has a pair of conduits extending through it from an upper surface thereof to a lower surface thereof with the base-plate conduits being permanently connected to respective ones of the inlet pipe and the outlet pipe; and withdrawing the filter housing assembly from the base plate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] These and other features of the invention will become clearer from the detailed description below as well as the drawings, in which:
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
[0028] In one embodiment, there is provided a filter housing assembly, comprising a base plate including a first fluid inlet conduit and a first fluid outlet conduit, both of which extend from a lower surface of the base plate to an upper surface of the base plate on an opposite side thereof; an adapter block including a second fluid inlet conduit and a second fluid outlet conduit, both of which extend from a lower surface of the adapter block to an upper surface of the adapter block on an opposite side thereof, and a filter-receiving formation located at the upper surface of the adapter block; and a generally bell-shaped shroud having an open end; wherein the second fluid inlet conduit and the second fluid outlet conduit are arranged within the adapter block such that openings thereof at the lower surface of the adapter block will be aligned with respective openings of the first fluid inlet conduit and the first fluid outlet conduit at the upper surface of the base plate when the adapter block and the base plate are mated together so as to establish a continuous, combined inlet conduit and a continuous, combined outlet conduit both extending from the lower surface of the base plate to the upper surface of the adapter block; and wherein the open end of the shroud is configured to mate with and establish a seal with the upper surface of the adapter block.
[0029] In another embodiment, the filter-receiving formation comprises a centrally located pipe nipple formed as an extension of the second outlet conduit that extends above the upper surface of the adapter block.
[0030] In still another embodiment, the base plate and the adapter block have mutually cooperating keying features to ensure proper angular alignment of the adapter block relative to the base plate.
[0031] In yet another embodiment, the keying features comprise a post extending from the upper surface of the base plate and a mating recess formed in the lower surface of the adapter block.
[0032] In one embodiment, the upper surface of the base plate has formations surrounding the openings of the first inlet conduit and the first outlet conduit; the lower surface of the adapter block has formations surrounding the openings of the second inlet conduit and the second outlet conduit; and the formations on the upper surface of the base plate and the lower surface of the adapter block are configured to sandwich sealing gaskets therebetween.
[0033] In another embodiment, the upper surface of the base plate has a bypass slot extending between regions surrounding the openings of the first inlet conduit and the first outlet conduit and further extending to a side, peripheral portion of the upper surface of the base plate.
[0034] In one embodiment, the upper surface of the base plate and the lower surface of the adapter block each have a flange extending around the periphery thereof to facilitate securing the adapter block to the base plate my means of a split-ring flange clamp.
[0035] In another embodiment, the upper surface of the adapter block and the open end of the shroud each have a flange extending around the periphery thereof to facilitate securing the shroud to the adapter block by means of a split-ring flange clamp.
[0036] In an alternative embodiment, there is provided a manufacturing installation, comprising a fluid-conducting run of piping having an inlet pipe and an outlet pipe; a base plate including a first fluid inlet conduit and a first fluid outlet conduit, both of which extend from a lower surface of the base plate to an upper surface of the base plate on an opposite side thereof, wherein the base plate is permanently installed within the fluid-conducting run of piping with the inlet pipe being in permanent communication with the first fluid inlet conduit in the base plate and the outlet pipe being in permanent communication with the first fluid outlet conduit in the base plate; an adapter block including a second fluid inlet conduit and a second fluid outlet conduit, both of which extend from a lower surface of the adapter block to an upper surface of the adapter block on an opposite side thereof, and a filter-receiving formation located at the upper surface of the adapter block; and a generally bell-shaped shroud having an open end. The second fluid inlet conduit and the second fluid outlet conduit are arranged within the adapter block such that openings thereof at the lower surface of the adapter block will be aligned with respective openings of the first fluid inlet conduit and the first fluid outlet conduit at the upper surface of the base plate when the adapter block and the base plate are mated together in an as-properly-assembled configuration so as to establish a continuous, combined inlet conduit and a continuous, combined outlet conduit both extending from the lower surface of the base plate to the upper surface of the adapter block, and the open end of the shroud is configured to mate with and establish a seal with the upper surface of the adapter block.
[0037] In some embodiments, the filter-receiving formation for the manufacturing installation comprises a centrally located pipe nipple formed as an extension of the second outlet conduit that extends above the upper surface of the adapter block.
[0038] In still another embodiment, the base plate and the adapter block for the manufacturing installation have mutually cooperating keying features to ensure proper angular alignment of the adapter block relative to the base plate. The keying features may comprise a post extending from the upper surface of the base plate and a recess formed in the lower surface of the adapter block.
[0039] In one embodiment, the upper surface of the base plate for the manufacturing installation has formations surrounding the openings of the first inlet conduit and the first outlet conduit, and the lower surface of the adapter block has formations surrounding the openings of the second inlet conduit and the second outlet conduit. The formations on the upper surface of the base plate and the lower surface of the adapter block are configured to sandwich sealing gaskets therebetween.
[0040] In another embodiment, the upper surface of the base plate has a bypass slot extending between regions surrounding the openings of the first inlet conduit and the first outlet conduit and further extending to a side, peripheral portion of the upper surface of the base plate. The upper surface of the base plate and the lower surface of the adapter block may each have a flange extending around the periphery thereof to facilitate securing the adapter block to the base plate my means of a split-ring flange clamp.
[0041] In still another embodiment, the upper surface of the adapter block and the open end of the shroud each have a flange extending around the periphery thereof to facilitate securing the shroud to the adapter block by means of a split-ring flange clamp.
[0042] In another embodiment, there is provided a method of installing a filter member into a permanently installed, fluid-conducting run of piping having an inlet pipe and an outlet pipe, the method comprising the steps of: (1) attaching the filter member to a filter-receiving formation located at an upper surface of an adapter block, the adapter block having a pair of conduits extending through it from the upper surface to a lower surface thereof; (2) securing an open end of a shroud to the upper surface of the adapter block so as to enclose the filter member inside of the shroud; (3) mating the lower surface of the adapter block to an upper surface of a base plate, which base plate has a pair of conduits extending through it from the upper surface thereof to a lower surface thereof with the base-plate conduits being permanently connected to respective ones of the inlet pipe and the outlet pipe; and (4) releasably securing the adapter block to the base plate.
[0043] In a separate alternative embodiment, there is provided a method of removing a filter member from a permanently installed, fluid-conducting run of piping having an inlet pipe and an outlet pipe, the filter member being contained within a filter housing assembly comprising an adapter block and a shroud secured to the adapter block, the method comprising the steps of (1) releasing a single securing mechanism by which the filter housing assembly is releasably secured to an upper surface of a base plate, which base plate has a pair of conduits extending through it from an upper surface thereof to a lower surface thereof with the base-plate conduits being permanently connected to respective ones of the inlet pipe and the outlet pipe; and (2) withdrawing the filter housing assembly from the base plate.
[0044] In the following portion of this disclosure, the last two digits of each reference numeral identify a given component, element, or algorithm step, and the preceding one or two digits of each reference numeral correspond(s) to the number of the figure in which the element or step is depicted. Thus, if a given element is shown in multiple figures, strictly speaking, the element will have different reference numerals in each of the several figures; however, the last two digits will be the same across all related figures being discussed at the same time in order to explain a particular concept or aspect of embodiments of the invention. If multiple figures are being addressed at the same time within this disclosure, just the reference numeral used in the lowest-numbered figure will be used in the text. Furthermore, different elements that are illustrated in different figures, which are discussed at different points within this disclosure, may have reference numerals in which the last two digits are the same; the fact that the elements are being discussed at different points in the disclosure should, however, prevent such commonality of the last two reference-numeral digits from causing confusion.
[0045] A filter housing assembly in accordance with the invention is illustrated in
[0046] In general, the connection portion 202 includes a stainless-steel base plate 208 (described in greater detail below), along with an inlet pipe 210 and an outlet pipe 212 extending downwardly from the base plate 208. The inlet pipe 210 and the outlet pipe 212 each include a flanged fitting 214, 216, respectively, by means of which the inlet pipe 210 and the outlet pipe 212 are connected to conduits (not illustrated) conveying fluid to and from the filter housing assembly 200. Additionally, a drain outlet pipe 218, to carry away condensate from steam sterilization of the filter member 220, may also be provided, e.g., by branching off and extending downwardly from the inlet pipe 210. Like the inlet pipe 210 and the outlet pipe 212, the drain outlet pipe 218 includes a flanged fitting 222 by means of which the drain outlet pipe 218 is connected to a drain line (not illustrated). Advantageously, because the adapter portion 206 permits the filter portion 204 to be releasably mated with the connection portion 202, the connection portion 202 can be permanently connected into the fluid-conveying system of conduits, e.g., by welding the flanged fittings 214 and 216 and, if present, 222 to mating flanges on the adjoining conduits (not illustrated).
[0047] In general, the adapter portion 206 primarily includes a stainless steel adapter block 224, which is described in greater detail below. The adapter block 224 abuts, and is configured to mate with, the base plate 208. The adapter block 224 and the base plate 208 each have a circumferential flange 226, 228, respectively, which engage with each other, and the adaptor block 224 is releasably secured to the base plate 208 by means of split-ring flange clamp 230.
[0048] In general, the filter portion 204 includes a stainless steel, generally bell-shaped shroud 232, which houses the cylindrical, hollow-core filter member 220. The filter member 220 is, for example, a highly selective filter, e.g., a hydrophobic filter with a pore size of 0.2 micron or less. The filter member 220 engages with a filter-receiving formation on the adapter block 224, e.g., a centrally located pipe nipple 234 that extends upwardly from the adapter block 224, and a gasket or other sealing member (not separately illustrated) is provided to secure the filter member 220 to the pipe nipple 234 to ensure that gas flowing into the filter housing assembly 200 must flow through the filter member 220e.g., by passing radially inwardly into the core of the filter member 220before exiting the filter housing assembly 200. Suitably, the shroud 232 is dimensioned so as to leave a small gap between it and the upper portions of the filter member 220, as illustrated in
[0049] The lower, open end of the shroud 232 has a circumferential flange 236, and the upper portion of the adapter block 224 also has a circumferential flange 238. The flange 236 of the shroud 232 mates with the flange 238 of the adapter block 224, and split-ring flange clamp 240 is use to releasably secure the shroud 232 to the adapter block 224.
[0050] Furthermore, the shroud 232 suitably includes a flanged fitting 242 at its upper end. This fitting 242 can be used to attach a manual valve (not illustrated) to relieve pressure within the shroud 232 or a pressure gauge (not illustrated) to monitor pressure within the filter housing assembly 200 during operation of the process in connection with which the filter housing assembly 200 is used.
[0051] The base plate and adapter block are illustrated in greater detail in
[0052] The conduits 325 and 327 extending through the base plate 308 include cylindrical collars 333, 335 extending past the lower surface 337 of the base plate 308, and the inlet pipe 210 and outlet pipe 212 (
[0053] The conduit 329 extends through the adapter block 324 perpendicularly to the lower and upper surfaces 339, 341 of the adapter block 324, and it is spaced the same distance from the center of the adapter block 324 as the conduit 325 is spaced from the center of the base plate 308. As a result, the conduits 325 and 329 will be aligned with each other when the base plate 308 and adapter block 324 are positioned together as shown in
[0054] On the other hand, the conduit 331 extends at an angle from one opening 343, which is centrally located at the upper side of the adapter block 324, to another opening 345, which is located on the lower surface 339 of the adapter block 324. The opening 345 is aligned with the lower opening of the conduit 329 along a diametric passing through the center of the adapter block 324, and positioned the same distance from the center of the adapter block 324 as the lower opening of the conduit 329. In this manner, the conduit 327 will be aligned with the lower opening 345 of the conduit 331 when the base plate 308 and adapter block 324 are positioned together as shown in
[0055] Further still, a cylindrical collar 347 extends from the upper surface 341 of the adapter block and surrounds and defines the opening 343 of the conduit 331. The cylindrical collar 347 serves as the filter-receiving formation (i.e., pipe nipple) on which the filter member 220 is to be mounted.
[0056] As further shown in
[0057] Furthermore, the base plate and the adapter block include keying features to assure proper relative angular orientation of the base plate and the adapter block. For example, as shown in
[0058] As further shown in
[0059] Finally, as best illustrated in
[0060] A filter housing assembly in accordance with the invention simplifies preparation of the filter for use in an industrial or other manufacturing process. In particular, the filter member is secured to the filter-receiving formation (e.g., the pipe nipple extending from the upper surface of the adapter block); a sealing O-ring is placed in the groove extending around the upper flange of the adapter block; and the shroud is positioned over the filter member with the flange at the open, lower end of the shroud engaging with the O-ring. A split-ring flange clamp is then secured over the mating flanges of the shroud and the adapter block.
[0061] A subassembly consisting of just the shroud fitted to the adapter block (with the filter member installed inside of the shroud) is then mounted to a test bench (not illustrated), which has a fitting that emulates the upper surface of the base plate. The integrity of the seal between the filter member and the pipe nipple as well as the integrity of the filter member itself is then tested.
[0062] Once the integrity of the seal has been verified, the subassembly is removed from the test bench and installed inline by placing a pair of sealing gaskets on the upper surface of the base plate, surrounding each of the conduits extending through the base plate. (As noted above, the connection portion including the base plate may be permanently installed in the gas-run piping system.) The keying recess on the underside of the adapter block is aligned with the projection extending from the upper surface of the base plate, and the shroud/adapter block subassembly is brought into engagement with the base plate, with the gaskets sandwiched between the base plate and the adapter block and surrounding the conduits to seal the conduits. The shroud/adapter subassembly is then secured in engagement with the base plate using a split-ring flange clamp, as illustrated in
[0063] The foregoing disclosure is only intended to be exemplary of the methods and products of the present invention. Departures from and modifications to the disclosed embodiments may occur to those having skill in the art. For example, as illustrated in
[0064] The scope of the invention is set forth in the following claims.