Process for generating cool flame and flameless fuel oxidation using non-equilibrium plasma activation
10640720 ยท 2020-05-05
Assignee
Inventors
Cpc classification
F23J7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C10L10/00
CHEMISTRY; METALLURGY
F23C2900/99001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C99/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23K2400/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C2900/99005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E20/34
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
C10L10/00
CHEMISTRY; METALLURGY
F23J7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23L7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An exemplary embodiment can be an exemplary method, which can include, for example, generating a cool flame(s) using a plasma-assisted combustion, and maintaining the cool flame(s). The cool flame(s) can have a temperature below about 1050 Kelvin, which can be about 700 Kelvin. The cool flame(s) can be further generated using a heated counterflow burning arrangement and a an ozone generating arrangement. The heated counterflow burning arrangement can include a liquid fuel vaporization arrangement. The ozone generating arrangement can include a micro plasma dielectric barrier discharge arrangement. The plasma-assisted combustion can be generated using (i) liquid n-heptane, (i) heated nitrogen, and (iii) ozone.
Claims
1. A method, comprising: generating at least one chemically active species in at least one of air, oxygen or a fuel-lean mixture using a plasma generator; mixing the at least one chemically active species with at least one fuel to produce a species-fuel mixture; generating at least one burner stabilized cool flame at a temperature of between about 500 Kelvin and about 1050 Kelvin using the species-fuel mixture; and maintaining the at least one burner stabilized cool flame at the temperature of between about 500 Kelvin and about 1050 Kelvin, wherein the at last one burner stabilized cool flame is a self-sustaining cool flame that is stable between about 500 Kelvin and about 1050 Kelvin, and wherein the at least one burner stabilized cool flame is further generated using a heated counterflow flame arrangement.
2. The method of claim 1, wherein the generating the at least one burner stabilized cool flame at the temperature of between about 500 Kelvin and about 1050 Kelvin includes generating the at least one burner stabilized cool flame at about 700 Kelvin.
3. The method of claim 1, wherein the plasma generator is an ozone generating arrangement.
4. The method of claim 1, wherein the heated counterflow flame arrangement includes a liquid fuel vaporization arrangement.
5. The method of claim 3, wherein the ozone generating arrangement includes a micro plasma dielectric barrier discharge arrangement.
6. The method of claim 1, further comprising generating the burner stabilized cool flame using (i) liquid normal alkane, (ii) heated nitrogen, (iii) ozone, (iv) at least one ether, (v) at least one fuel, or (vi) air.
7. The method of claim 6, wherein the ozone is between about 0.1% and about 5%.
8. The method of claim 6, wherein at least one of the heated nitrogen or the air has a temperature between about 400 Kelvin and about 850 Kelvin.
9. The method of claim 6, further comprising decomposing the ozone using at least one of the heated nitrogen or the air.
10. The method of claim 6, further comprising generating the ozone using at least one of at least one stream of oxygen or the air.
11. The method of claim 6, further comprising diluting at least one of the liquid normal alkane or the ozone using a dilution gas.
12. The method of claim 11, wherein the dilution gas includes at least one of helium, argon or nitrogen.
13. The method of claim 1, wherein the plasma-assisted combustion is plasma-assisted moderate or intense low-oxygen dilution combustion (MILD).
14. The method of claim 1, wherein the maintaining the at least one cool flame between about 500 Kelvin and about 1050 Kelvin is performed after an ignition of the at least one burner stabilized cool flame.
15. The method of claim 1, wherein the plasma generator is a low-temperature plasma generator.
16. The method of claim 1, wherein the mixture includes accelerated cool flame chemistry including at least one hydroperoxyl radical.
17. An apparatus, comprising: a plasma generator configured to generate at least one chemically active species in at least one of air, oxygen or a fuel-lean mixture; a fuel generator configured to generate at least one fuel; and a cool flame burner configured to generate at least one stable cool flame at a temperature of between about 500 Kelvin and about 1050 Kelvin by mixing the at least one chemically active species and the at least one fuel in a plasma-assisted combustion; wherein the at least one cool flame is a self-sustaining cool flame.
18. The apparatus of claim 17, further comprising a pressure chamber, wherein the plasma generator, the fuel generator, and the cool flame burner are located inside of the pressure chamber.
19. The apparatus of claim 17, wherein the fuel generator includes a liquid fuel vaporization arrangement which is configured to burn liquid n-heptane.
20. The apparatus of claim 17, wherein the plasma generator includes an ozone generator, which includes a micro plasma dielectric barrier discharge arrangement.
21. The apparatus of claim 19, wherein the ozone generator generates the ozone using oxygen.
22. The apparatus of claim 17, further comprising a plurality of electrodes, wherein at least one of the electrodes is electrically coupled to the plasma generator and at least one other of the electrodes is electrically coupled to the fuel generator.
23. The apparatus of claim 17, wherein the cool flame arrangement is configured to maintain the at least one cool flame between about 500 Kelvin and about 1050 Kelvin after an ignition of the at least one cool flame.
24. The apparatus of claim 17, wherein the plasma generator is a low-temperature plasma generator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further objects, features and advantages of the present disclosure will become apparent from the following detailed description taken in conjunction with the accompanying Figures showing illustrative embodiments of the present disclosure, in which:
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(66) Throughout the drawings, the same reference numerals and characters, unless otherwise stated, are used to denote like features, elements, components or portions of the illustrated embodiments. Moreover, while the present disclosure will now be described in detail with reference to the figures, it is done so in connection with the illustrative embodiments and is not limited by the particular embodiments illustrated in the figures and the appended claims.
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(67) Exemplary embodiments of the present disclosure relate to an exemplary process/apparatus for generating/establishing a low temperature flame and combustion to accelerate fuel oxidation and processing without producing soot and NOx emissions. The exemplary process/apparatus can be used in ignition and combustion control for advanced homogeneous charge compression ignition (HCCI) and reactivity controlled compression ignition engines, dual fuel engines, gasoline and diesel engines, engine knocking, combustion instability, fuel processing and cracking, emission control, and new clean combustion engines etc.
(68) The exemplary process/apparatus can utilize an oxygen rich oxidizer stream and a non-equilibrium plasma, which can create new chemical species such as singlet oxygen, ozone, ions, excited species and intermediate radicals. Stable, low temperature, cool flames and flameless combustion can be established to enable fast low temperature fuel oxidation in a broad range of pressure (e.g., about 0.1- about 50 atmosphere). Due to the low flame temperature (e.g., about 500 K-900 K), no soot emissions and no NO.sub.x emissions can be formed in the cool flames and flameless combustion region. Moreover, the cool flame process/apparatus can facilitate rapid fuel (e.g., ethers, biodiesel, gasoline, diesel and jet fuel) decomposition and partial oxidation to form clean and valuable small molecule fuels such as CO, H.sub.2, C.sub.2H.sub.4, CH.sub.2O, CH.sub.3HCO and CH.sub.4 at low cost and high efficiency.
(69) In an experimentation with the exemplary process/apparatus according to the exemplary embodiments of the present disclosure, cool flames and flameless combustion with peak flame temperature below about 700 K were observed at low pressure (e.g., about 0.1 torr) and about 1 atmosphere for different transportation fuels with flow residence time below about 10 ms. No soot emissions were observed. The flow rate of plasma discharge can be overcome by using micro-discharge.
(70) The exemplary cool flame process/apparatus can be used to control engine knocking of gasoline engine, to enable ignition control in HCCI, RCCI, and highly fuel stratified advanced gasoline and diesel engines, zero emission engines, low emission gas turbine engines, industrial burners, and fuel cracking and processing.
(71) The exemplary cool flame process/apparatus can be used to directly oxidize heavy fuels into CH.sub.2O/H.sub.2/CO for SOFCs, and can remove coking using pulsed ozone oxidation and a formaldehyde (e.g., CH.sub.2O) decomposition catalyst to form H.sub.2/CO. The exemplary cool flame process/apparatus significantly increase the fuel-flexibility and decrease the cost of SOFCs. The exemplary cool flame process/apparatus can also solve the problems of current reformer technologies that suffer from extensive deactivation due to coking. In addition, due to the reduced temperature of the cool flame, the exemplary cool flame process/apparatus can also reduce the enthalpy losses and increase energy efficiency compared to existing steam reforming and partial oxidation systems. The exemplary cool flame process/apparatus can include a plasma activated cool flame reformer for SOFCs using n-decane (e.g., C.sub.10H.sub.22) as a sample large hydrocarbon fuel, and can incorporate and test formaldehyde decomposition catalysts using CH.sub.2O/CO/H.sub.2 mixtures.
(72) Exemplary Self-Sustaining n-Heptane Cool Diffusion Flames Activated by Ozone Experiment
(73) The experimental platform to establish a self-sustaining cool diffusion flame can include, for example, a heated counterflow burner integrated with a liquid fuel vaporization system and an ozone generator with micro plasma dielectric barrier discharge. An exemplary schematic of this experimental setup is shown in
(74) For example, liquid fuel, n-heptane (e.g., Sigma Aldrich, >99% in purity) can be delivered by a syringe pump (e.g., Harvard Apparatus, PHD 22/2000) through the central capillary tube 2009 (e.g., about 200 m inner diameter) into a pre-vaporization chamber 2010 maintained at about 550 K. Heated nitrogen (e.g., about 350 K) can be supplied through the annular coaxial tube 2015 (e.g., about 2 mm inner diameter) to enhance the atomization of liquid fuel. After the atomization of liquid fuel by co-flowing nitrogen, the fully mixed and pre-vaporized fuel/nitrogen mixture can be directed into the upper burner 2020, the temperature of which can be held at 550 5 K with PID control.
(75) Pure oxygen (e.g., >about 99.9% in purity) can be used for the oxidizer. An ozone generator (e.g., Ozone Solutions, TG-20) can be used to produce ozone from the oxygen stream and the pressure inside of ozone generator can be held at about 170 kPa. Ozone concentrations can be measured by monitoring the volumetric flow rate before and after the ozone generator with flow calibrator (e.g., BIOS, Drycal DC-2) at the constant mass flow of oxygen. Depending on the flow rate of oxygen, (for example, 2-4% of ozone in volume fraction within about 0.2% fluctuation can be produced in the oxidizer stream and directed to the lower burner 2025 at about 300 K.
(76) The upper and lower fuel and oxidizer burners 2020 and 2025 can both have about 13 mm of inner diameter at the exits. To ensure the validity of plug flow assumption, and reduce the uncertainty in species sampling (see, e.g., Reference 37), a large nozzle separation distance of about 24 mm can be used for most of measurements. The strain rate can be defined as the gradient of axial flow velocities by taking into account the density difference between fuel and oxidizer. (See, e.g., References 34-36). Species profiles of cool diffusion flames can be measured by using a micro-probe sampling with a micro gas chromatic system (e.g., Inficon, 3000 micro-GC). (See, e.g., Reference 37). Uncertainties of measured species concentrations can be evaluated from the calibration of micro-GC, within about 5% in species mole fraction.
(77) Numerical calculations can be performed using the OPPDIF module of the CHEMKIN package (see, e.g., Reference 38) with a modified arc-length continuation method. (See, e.g., References 39 and 40). A comprehensively reduced n-heptane model (see, e.g., Reference 41) can be employed by using a multi-generation path flux analysis (PFA) method (see, e.g., Reference 42) from the detailed chemical kinetic model (see, e.g., Reference 14), which can be used for a n-heptane chemical kinetic model. An ozone sub-model can be utilized. (See, e.g., Reference 28). Other n-heptane models can also be tested further. (See, e.g., References 15 and 43).
(78) Exemplary Self-Sustaining n-Heptane Cool Diffusion Flames Activated by Ozone Results and Discussion
(79) Initiation of cool diffusion flame has been tested by changing the nitrogen dilution level at fuel side, strain rate, and ozone concentration produced with ozone generator.
(80) In order to elucidate the observed two different flame regimes, (e.g., the hot and cool diffusion flames), e.g., at the identical flow conditions, numerical calculations, e.g., using exemplary specifically-programmed computer processors, can be performed to investigate the flame stability and the S-curve for the diffusion flames in a counterflow configuration.
(81) The initiation diagram of cool diffusion flames in a phase coordinate of X.sub.f and a can be experimentally determined at the constant ozone concentration. The extinction limits of cool diffusion flames, represented by extinction strain rates, can also be measured as a function of X.sub.f.
(82) Exemplary Initiation and Extinction of Cool Diffusion Flame
(83) Ozone production from the ozone generator can be sensitive to the flow rate of oxygen; the higher ozone concentration the lower flow rate. In order to keep the ozone concentration constant and momentum balance between fuel and oxidizer sides, the initiation diagram of cool diffusion flame can be measured by varying the nozzle separation distance between about 13 to about 24 mm. Oxygen flow rate can be held constant for all measurements (e.g., constant ozone concentration) and only flow rates of fuel and nitrogen can be varied, while maintaining the flow momentum balanced. As described above, the initiation of cool and hot flames can be measured by turning the fuel syringe pump on at the designed flow rate, after setting all other flow condition and confirming the ozone concentration.
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(85) The direct initiations of cool diffusion flames by ozone addition can be described based on the role of ozone decomposition. Ozone can decompose through the reaction, O.sub.3+(M)=O+O.sub.2+(M), releasing atomic O due to the temperature gradient formed between fuel (e.g., 550 K) and oxidizer sides (e.g., 300 K), prior to the ignition. Atomic O can trigger and accelerate the H abstraction reactions from fuel molecules, and can shorten the induction chemistry to form the initial fuel radical pool (R). Once the fuel radicals can be formed, the low temperature chemistry (e.g. R+O.sub.2 reactions) can proceed. At lower X.sub.f, the chemical heat release rate can be regulated with the transport of fuel, forming the cool diffusion flames. Whereas at higher X.sub.f, the excessive chemical heat release from increased fuel concentration through the aforementioned reactions can trigger the transition to hot ignition, forming the hot diffusion flames directly. This exemplary behavior can be also described based on the two-stage ignition process for homogeneous n-heptane/air oxidation (14 and 15); by interpreting the strain rate inversely as characteristic timescale. For X.sub.f=0.1, at the higher strain rate the characteristic timescale can be too short for the chemistry, and thus chemically frozen, exhibiting no formed flame. When a=90 s.sup.1 (e.g., approximately 11 ms of time scale), the first-stage ignition can start, forming the cool diffusion flames. Further increasing the timescale (e.g., decreasing a to approximately 57 s.sup.1) to approximately 17 ms, the transition to second-stage hot-ignition can occur, forming the hot diffusion flames.
(86) The extinction limits of stable cool diffusion flames can be measured after initiating the cool diffusion flame. Extinction limits can be measured either by, e.g., (i) changing X.sub.f, adjusting fuel and nitrogen flow rates gradually at the fixed a, and/or (ii) simultaneously changing the nitrogen and oxygen flow rates, while maintaining the momentum balance.
(87) Chemical kinetics at the extinction limits of cool diffusion flames can be numerically analyzed by performing the sensitivity analyses for reactions and transports.
(88) The flux analysis on fuel consumption pathways can show that more than about 90% of n-heptane can be decomposed through H abstraction reactions by OH, H and O, but OH radical can play a most significant role here, contributing about 80% of total n-heptane consumption pathways. The exemplary model can predict very complicated multiple pathways for OH production, which can be categorized as (i) direct thermal decompositions of QOOH, O2QOOH, and ketohydroperoxide (e.g., more than 35%), or (ii) HO.sub.2 or CH.sub.2O involving reactions (e.g., approximately 20%). Major consumption routes for OH can be n-heptane+OH reactions (e.g., >about 50%) and CH.sub.2O+OH reaction (e.g., approximately 15%). The exemplary model can predict maximum OH concentration less than about 5 ppm in the entire flame structure, which can indicate that the OH radical can immediately be consumed by the induction chemistries once produced.
(89) Sensitivity analysis on diffusive transport of species at the extinction limit of cool diffusion flame can also be performed and the result are shown in the chart of
(90) Exemplary Structure of Cool Diffusion Flame
(91) Previous studies on methyl esters in terms of their extinction behaviors has revealed that the global flame characteristics can be properly emulated by a model, even with erroneously predicting the details of flame structure. (See, e.g., References 44 and 45). In this regard, temperature and species profiles of cool diffusion flame can be measured at X.sub.f=0.08 and a=100 s.sup.1 at about 3% ozone addition and compared to model predictions.
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(93) Spatial profiles of major reactants, n-heptane and oxygen, are plotted in the graph of
(94) The exemplary model predictability for the structure of cool diffusion flames can be more clearly evaluated by comparing intermediate species. Considering the complexity of low temperature chemistry both in the experiment and modeling, the exemplary model can be capable of capturing the formations of CH.sub.2O 805 and acetaldehyde 810 relatively well. (See, e.g.,
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(96) Exemplary Freely-Propagating Flame
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(98) Exemplary numerical results of flame speeds as function of equivalence ratio are shown in the graph of
(99) The chemical necessity of O.sub.3 in forming a cool premixed flame can also be observed. The increased entropy of O.sub.3 compared to O.sub.2 can be the driving force behind existence of the ozone-enhanced cool flames. O.sub.2+O) can accelerate the low temperature chemistry, extend the flammability limits and can enable the establishment of stable cool flames.
(100) In addition to the marked shift in flame temperature, the cool and hot flame zones can exhibit different flame structures as described by intermediate concentrations. As seen in
(101) Table 1 indicates exemplary reactions for heat release in cool and hot flames. Several reactions can be seen that only appear in one half of Table 1. The decomposition of ozone can be noted as important for cool flame heat release but not nearly as much for the hot flame (e.g., less than about 5%), which can be reasonable considering that the premixed cool flame can precede the trailing hot flame in space, and can therefore encounter the ozone first. The H-abstraction of formaldehyde can also be a significant reaction for cool flame heat production, supporting the previous assertion of the relative importance of CH.sub.2O in the cool flame. Finally, the presence of R+O.sub.2RO.sub.2 can be seen, as well as the oxidation of the fuel radical itself. The degree to which it can contribute to the total cool flame heat release can be a strong sign that significant low temperature chemistry involving the undecomposed fuel radical can be present in the cool flame. This can be further supported by the fact that carbon monoxide oxidation (e.g., CO+OH
CO.sub.2+H), a major source of heat release in the trailing hot flame, and a part of high temperature chemistry, can provides less than about 1% of the total cool flame heat release.
(102) TABLE-US-00001 TABLE 1 Cool Flame Heat Release Hot Flame Heat Release Reaction % of heat release Reaction % of heat release O.sub.3 + H OH + O.sub.2 14.6 H + O.sub.2 (+M)
HO.sub.2 (+M) 19.2 HCO + O.sub.2
CO + HO.sub.2 13.4 HO.sub.2 + OH
H.sub.2O + O.sub.2 18.4 HO.sub.2 + OH
H.sub.2O + O.sub.2 13.2 CO + OH
CO.sub.2 + H 16.7 CH.sub.2O + OH
HCO + H.sub.2O 9.3 HO.sub.2 + O
O.sub.2 + OH 15.4 CH.sub.3OCH.sub.2 + O.sub.2
CH.sub.3OCH.sub.2O.sub.2 8.2 HCO + O.sub.2
CO + HO.sub.2 6.1 HO.sub.2 + O
O.sub.2 + OH 7.6
(103) Due to the relative important of the intermediates CH.sub.2O and HO.sub.2 in the cool flame, understanding the mechanisms by which they can be produced can provide further insight into the cool flame chemistry as a whole. Table 2 shows that that the majority of formaldehyde within the cool flame can be produced by the decomposition of the large fuel species QOOH and R. Examining these reaction pathways can reveal that about 30% of R and about 80% of QOOH can decompose directly through these two CH.sub.2O reactions. Thus, it can be regarded that formaldehyde can be the major intermediary in the low temperature DME oxidation process. About 86% of the CH.sub.2O can react to form the formyl radical CHO, of which almost all (e.g., >about 99%) can be oxidized by HCO+O.sub.2CO+HO.sub.2 to give carbon monoxide and the aforementioned hydroperoxyl radical. This key reaction shows up in both Table 1 and Table 2 as a major source of cool flame heat release, and a means of production of HO.sub.2.
(104) TABLE-US-00002 TABLE 2 Production of CH.sub.2O Production of HO.sub.2 Reaction % of production Reaction % of production CH.sub.2OCH.sub.2OOH OH + 2CH.sub.2O 65.8 HCO + O.sub.2
CO + HO.sub.2 79.7 CH.sub.3OCH.sub.2
CH.sub.2O + CH.sub.3 18.9 CH.sub.3O + O.sub.2
CH.sub.2O + HO.sub.2 6.3 CH.sub.3O + O.sub.2
CH.sub.2O + HO.sub.2 5.8 H + O.sub.2 (+M)
HO.sub.2 (+M) 4.7 CH.sub.3 + O
CH.sub.2O + H 5.5
Exemplary Counterflow Configuration
(105) Exemplary numerical calculations were also performed for a premixed dimethyl-ether flame in the counterflow configuration stabilized by a preheated nitrogen flow. The counterflow setup was chosen because: (1) a counterflow burner can provide a simple and quasi-one dimensional flow geometry, (ii) it can isolate the flame interaction with the nozzle and wall which have been a major concern for a weakly burning cool flames, (iii) the flame stretch of counterflow flame can provide a well-defined platform to study flame extinction, flammability limits and structures, and can enable direct comparisons between experiment and modeling to give further understanding of the dynamics of cool flames.
(106)
(107) Exemplary Experimental Configuration
(108) An exemplary process for establishing a self-sustaining cool premixed flame can include a heated counterflow burner integrated with a liquid fuel vaporization system and an ozone generator with micro plasma dielectric barrier discharge.
(109) Heated nitrogen can be directed into the upper burner, the temperature of which can be held at 6005 K with PID control. This heated inert stream can establish the temperature gradient utilized to decompose ozone in the DME/O.sub.2/O.sub.3 mixture supplied at the bottom burner. The oxidizer consists of pure oxygen (e.g., >about 99.9% in purity). An ozone generator (e.g., Ozone Solutions, TG-20), in which the pressure can be maintained at about 170 kPa, can be used to produce ozone from the oxygen stream. Ozone concentrations can be measured directly downstream from the exit of the ozone generator in the ozone cell by a UV absorption spectroscopy method (see, e.g., Reference 54), using a Deuterium lamp (e.g., Oriel) and a spectrometer (e.g., Ocean Optics, USB2000+) to scan absorption spectra between about 280 and about 310 nm. (See, e.g., Reference 58). The flow rate of DME can be controlled by a mass flow controller (e.g., MKS), and all DME can be merged with the O.sub.2/O.sub.3 flow exiting the ozone generator. The fully premixed DME/O.sub.2/O.sub.3 mixture can then be directed to the bottom burner (e.g., at about 300 K) of the counterflow system.
(110) The upper and lower burners each have an about 13 mm inner diameter at the exit. A nozzle separation distance of about 22 mm can be used for all measurements. The strain rate can be defined as the gradient of the axial flow velocities, accounting for the density difference between the fuel and oxidizer streams (see, e.g., References 53-55).
(111) Exemplary Experimental Results
(112) The burner distance (e.g., about 22 mm), premixture temperature (e.g., about 300 K), and inert temperature (e.g., about 600 K) were all held constant, leaving the O.sub.2, N.sub.2, and
(113) DME flow rates as the controlling variables. The mole fraction of ozone in oxygen varied very slightly with the O.sub.2 flow rate but remained between about 3.1% (e.g., highest tested flow rate) and about 3.4% (e.g., lowest). For each of the three O.sub.2 flow rates tested, the N.sub.2 and DME flow rates were adjusted until the flame was able to ignite. After ignition, the N.sub.2 flow rate was set to match the momentum balance with the premixture. Finally, the DME flow rate was either decreased until extinction occurred or increased until flashback. The ICCD camera was setup in such a manner that the entire distance between burners could be viewed in a single shot.
(114)
(115) Exemplary Plasma Assisted MILD Combustion
(116) To review the effect of the plasma discharge on the reaction zone at MILD combustion conditions, images comparing the reaction zone with and without plasma were compared. The jets from the center burner and the plasma reactor can be set to the same condition as described above. The conditions of the jets from the center burner and plasma reactor can be 10% CH.sub.4/N.sub.2 mixture with velocity of 20 m/s and 3% CH.sub.4/N.sub.2 mixture with velocity of 5 m/s, respectively. The preheated oxidizer flow can be set to about 1050 K and its O.sub.2 concentration can be about 12%. Due to a weak luminosity from these reaction zones, the exposure time can be set to about 30 s.
(117)
(118) Exemplary Plasma-Assisted MILD Combustion Results
(119) In order to determine MILD combustion conditions, the two streams (e.g., preheated oxidizer and highly diluted fuel) need to be mixed rapidly. In addition, the equilibrium temperature of the entire mixture, for example, homogenous mixture of the two streams, can be low. To characterize MILD combustion, criterion have been proposed based on the preheated oxidizer temperature (T*) and the temperature increase caused by the chemical reactions (T). (See, e.g., Reference 59). In this exemplary criteria, the ratio between T and T* can be used, and MILD combustion can occur when this ratio can be smaller than unity. If this ratio can be larger than unity, the heat release rate can be too large, and can lead to a typical diffusion flame.
(120) The exemplary criteria above can be over simplistic. Ignition delay time () of the mixture at T*=920 K can be about 4.33 s, which can be three orders of magnitude larger than those of characteristic fluid dynamics time. MILD combustion can be dominated by the ignition process. Therefore, the chemical and fluid dynamics times have to be in the same order of magnitude. This condition can correspond to a Damkhler number (Da) close to unity. To satisfy this constraint, the preheated gas temperature should be higher than about 920 K. As shown in
(121) The exemplary criterion based on the balance between fluid dynamics and chemical times can be tested using the exemplary apparatus. In order to evaluate the influence of the rapid mixing in the co-axial configuration, the main jet velocity was varied from about 5 to about 40 m/s while all other parameters were fixed. The preheated oxidizer contained about 6% O2 (e.g., equivalence ratio of unburned mixture was about 0.75) and the gas velocity at the preheat burner was set to about 1.9 m/s. The measured gas temperature near the center jet was about 1050 K. The jet velocity of the plasma reactor was fixed to about 5 m/s. To emphasize the influence of the preheating and the rapid mixing, pure air has been used for the plasma reactor.
(122) The weak luminosity can be a result of a wide reaction zone. This can indicate sufficient mixing of the fuel and oxidizer streams. When fuel supply to the preheating burner is discontinued (e.g., only air and O.sub.2 flows remains to maintain the flow field), preheating temperature drops down, and all reaction zones are blown off. This blowing off indicates that the mixture cannot be auto-ignited without the assistance of the preheating. These results indicate that the tested conditions are under the MILD combustion condition.
(123) Exemplary Plasma Rector
(124) The plasma discharge can change the mixture compositions dramatically. Different plasma pulse energy and repetition frequencies can affect the gas reformation process in different ways. (See, e.g., Reference 65). The resulting reformed gas mixture has different properties, such as equilibrium temperatures and ignition delay times, than the original gas mixture. However, using the same set parameters for plasma discharge, the variation of the mixture composition can be minimized. Thus, by measuring the mixture composition the equilibrium temperature and ignition delay time of the mixture can be predicted while the plasma setting can remain unchanged.
(125) The effect of plasma discharge on the reformed mixture composition can be measured using gas chromatography. A 3% CH.sub.4/air mixture with a jet velocity of about 5 m/s can be flown through the plasma reactor section while all other gas supplies are turned off. The gas samples can be collected along the center axis. To prevent air entrainment, the sample locations can be radially constrained within the inside of the quartz tube. (See e.g.,
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(127) To determine the interaction between the jet from center burner, and the reformed gas from the plasma reactor, the main center fuel jet can be resumed, and the radial distribution of the gas composition can be measured at z=27.8 mm. The flow condition in the plasma reactor can remain the same as above, but the center jet can be set to about 20 m/s and a about 10% CH4/N2 mixture can be used.
(128) In order to understand the mixing zone in detail, difference in CH.sub.4 concentrations at z=27.8 mm, with and without plasma discharges, can be compared. The tested condition for the center burner remains the same as above, but two mixtures, about 3% CH.sub.4-air mixture and pure air (e.g., 0% CH4), can be used for the plasma reactor with the same jet velocity, about 5 m/s.
(129) According to the exemplary cool plasma flame process, plasma discharges can be formed at the plasma reactor section. (See e.g.,
(130) In order to determine the influence of the accelerated flow near the wall on the CH.sub.4 profiles downstream, a simple estimate on the boundary condition for the simulations were applied and compared with a cold flow case at z=27.8 mm. The estimated boundary can be a linearly distributed velocity profile, maximum value at the quartz wall (e.g., r=3.5 mm) and the maximum value at outer wall of center burner (e.g., r=1.58 mm). The boundary condition with cold flow calculation can be a fully developed velocity profile at the exit of plasma reactor section. Velocity profile at the center burner exit can be set to parabolic. For consistency, mass flow rate are kept constant.
(131) To quantify the influence of the reforming gas, and by extension of the plasma discharge, on the chemical time scale, atmospheric ignition delay times can be calculated. The measured concentrations of H.sub.2, H.sub.2O and CH.sub.2O can be taken into account, and can be added to the initial gas composition. The preheating temperature T* can be varied within the range from about 900 to about 1050 K.
(132)
(133) Exemplary Formulation of Exemplary Mixture-Averaged Model
(134) The exemplary model described herein below can be used with the exemplary cool flame process/apparatus. This exemplary model can be used with other exemplary processes and apparatuses.
(135) The Wilke formula (see, e.g., Reference 93 and 95) for mixture-averaged viscosity, , can be given by, for example:
(136)
where K can be the total number of species, and Xk, k and wk can be the molar fraction, single component viscosity and molecular weight of the k-th species, respectively.
(137) The mixture-averaged thermal conductivity, , can be given by the combination averaging formula. (See, e.g., Reference 94). Thus, for example:
(138)
where k can be the pure species thermal conductivity of the k-th species.
(139) The mixture-averaged diffusion coefficient, Dkm, for species k diffuse into species m can be computed as, for example:
(140)
where Djk can be the binary diffusion coefficient between j-th species and k-th species.
(141) Once the single component viscosity is known, the pure species thermal conductivity, and the binary diffusion coefficient and the mixture-averaged diffusion coefficient can be constructed according to the molecular weights and the molar fractions.
(142) The single component viscosities, the pure species conductivities and the binary diffusion coefficients can be computed from the standard kinetic theory expression. (See, e.g., Reference 89). However, it can be difficult to implement them in simulation due to the complex expressions for the properties and the appearance of the intermolecular collision areas, the collision integrals, the Lennard-Jones potential well depths, the dipole moments. Therefore, in numerical modeling, such as the CHEMKIN (see, e.g., Reference 98) and TRANSPORT (see, e.g., Reference 99) programs, the pure species viscosity, conductivity and the binary diffusion coefficient can usually be computed by a polynomial fit of the logarithm of the property versus the logarithm of the temperature. (See, e.g., Reference 99).
(143) For the single component viscosity k:
(144)
and the pure species thermal conductivity k:
(145)
(146) For each pair of binary diffusion coefficients Djk:
(147)
(148) Usually, the third-order polynomial fits can be applied as, for example, N=4. All the coefficients a.sub.n,k, b.sub.n,k and e.sub.n,jk can be pre-generated and stored before calculations.
(149) Exemplary Correlated Dynamic Adaptive Chemistry and Transport (CO-DACT) Method
(150) In the mixture-averaged model, the transport properties can be fitted and constructed according to Eqs. (1) to (6) at each computational cell and every time steps. However, this is very computationally inefficient. In a large scale numerical simulation, the calculations of the transport properties and the reduction of kinetic mechanism can be correlated in time and space. For example, in an unsteady premixed flame system, all the cells far before or after the flame can have similar reaction transport properties and reaction pathways due to the similarity of their thermodynamic states. Similarly, in some computational cells, the reaction pathways and the transport properties in the current time step can be similar to those in the previous time step. Therefore, only one calculation in transport properties and model reduction can be needed for all the correlated cells instead of calculating the transport properties and conducting kinetic model reduction at each cell and each time step.
(151) The exemplary CO-DACT method can be based on that a phase space can be constructed by a few key parameters which can dominate the transport properties, and computational cells can be agglomerated into time and space correlated groups in that phase space by a user specified threshold value . Then the diffusion coefficients, in phase space for each correlated groups to avoid redundant calculations, can be calculated. This is schematically shown in
(152) An exemplary factor of the exemplary CO-DACT process can be or include the selection of the phase parameters. According to Eqs. (4)-(6), the single component viscosity, the pure species conductivity, the binary diffusivity and the reaction pathways can be a function of temperature. Thus, the exemplary temperature can be one of the phase parameters. From Eqs. (1)-(3), the mixture-averaged diffusion coefficients can be formulated by the combinations of molar fractions and the pure species transport properties. For different species, the higher the molar fraction is the larger the impact can be. Thus, besides temperature, the molar fractions of the first several abundant major species can also be selected as the phase parameters. In most of the combustion system, the summation of the major reactants and productions, including N2, O2, Fuel, H2O, H2, CO2, CH2O, and CO can account for at least about 95% of the molar fraction in total. (See, e.g., Reference 97). For the rest of the species, the maximal total error they can introduce to the mixture-averaged transport properties can be on the same order of about 5%, which can be close to the threshold value of constructing the phase space. Therefore, the temperature and the molar fraction of N2, O2, Fuel, H2O, H2, CO2, CH2O, and CO can be chosen as the phase parameter. Then the distance between a computational cell and the center of a correlated group in phase space can be defined as, for example:
(153)
where T can be the temperature, X can be the molar fraction and the parameters with 0 superscript can be the values at the center of the correlated group. If this distance can be less than the user specified threshold value c, then the cell can be gathered into this correlated group. For kinetic model reduction, a different set of phase parameters, which govern both low and high temperature fuel oxidation, can be used. These parameters include temperature, equivalence ratio, fuel concentration, OH, HO2, H2O2 and CH2O.
Exemplary Numerical Errors of the CO-DACT Method
(154) The numerical errors in the single component viscosity k, the pure species thermal conductivity k and the binary diffusivities Djk may only be introduced by the temperature variation, T. From Eq. (4), it can be demonstrated (e.g., by Taylor expansion) that in one correlated group the maximal variation of k can be, for example:
(155)
where T and k can be the values at the center of the correlated group. Because n4, for example, n13, thus, for example:
(156)
(157) In general combustion systems, T1000K, k 5E-4g/cm*s,
(158)
(159) In the polynomial fittings, lower order terms can dominate the total values, for example, |a1,|>|a2,k|>|a3,k|>|a4,k| in general cases. For a1,k, (n1)=0 and for a2,k, (n1)=1. Therefore, in detailed calculations, it can be true for all the species that, for example:
(160)
(161) A similar analysis can be applied for pure species thermal conductivity k and the binary diffusivities Djk and the maximal variations in one correlated group can be obtained as, for example:
(162)
(163) Thus, the detailed pure species transport properties can be first order accurate in the exemplary CO-DACT method. Then they can be used to construct the mixture-averaged diffusion coefficients.
(164) From Eq. (2), the mixture-averaged heat conductivity can deviate from the value at the center of the correlated group, , as, for example:
(165)
where X.sub.k and .sub.k can be the value at the center of the correlated group and the .sub.k.sup.X and .sub.k.sup. can be the variation of X.sub.k and .sub.k between the computational cell and the center of the correlated group. So, for example:
(166)
(167) Thus, || from Taylor expansion, can be, for example:
(168)
(169) Based on the similar analysis for viscosity and mass diffusivity:
(170)
(171) Therefore, it can be shown that the exemplary CO-DACT process can be first order accurate and the errors in diffusion coefficients can be in the same order of the threshold value for constructing the phase space. Unless specified, the threshold value is 5%.
(172) Exemplary Numerical implementation
(173) The exemplary CO-DACT process can be implemented into the adaptive simulation of unsteady reactive flow (e.g., ASURF+) code (88, 100 and 101) to simulate compressible, unsteady reactive flows. ASURF+ can be an updated version of ASURF (100) with a higher-order numerical scheme, and integrated with the exemplary CO-DAC process to utilize the on the fly chemical reductions and conducts multi-level local grid adaption to resolve the reaction zone and flame front. In exemplary simulations, the base grid size can be chosen as about 0.5 mm and maximal grid level can be about 5, which can result in the minimum grid size of about 15 m.
(174) Further Exemplary Results and Discussion
(175) In order to validate the exemplary process, and test its performance, the exemplary CO-DACT process will be compared with the original mixture-averaged diffusion model to examine the computational accuracy and efficiency. Exemplary numerical simulations of a premixed spherical propagating flame and a 1D diffusion flame can be conducted, covering premixed and non-premixed, and stretched and unstretched conditions. A comprehensively reduced n-heptane mechanism (see, e.g., Reference 78) with 170 species and 962 reactions will be used in these simulations.
(176) Exemplary Premixed Outwardly Propagating Spherical Flames
(177) The premixed spherical flame can be ignited at the center of the domain by a hot spot with about 2000 K and about a 2 mm radius. For example, the initial temperature, pressure and equivalence ratio of the homogeneous n-heptane/air mixture can be about 300 K, 10 atmosphere and 1.0, respectively. The domain size can be about 5 cm with transmissive outer boundary condition.
(178)
(179) In order to demonstrate the ability of the exemplary CO-DACT process to predicting the minor radicals which may not be included in the phase parameters,
(180)
(181) Exemplary Diffusion Flames
(182) In order to make the exemplary validation more comprehensive, a one-dimensional non-premixed flame can be reviewed to examine the performance of the exemplary CO-DACT process in the diffusion controlled system. In the exemplary 1D diffusion flame configuration, the initial temperature and pressure can be about 1200 K and about 1 atmosphere, respectively. Initially, the left half domain can be pure air and the right half domain can be pure fuel. The domain size can also be about 5 cm and the boundary condition can be reflective.
(183)
(184) Exemplary Counterflow Flame System with In Situ Nano-Second Pulsed Discharge Experimental Methods and Kinetic Modeling
(185) An exemplary diagram of a cool flame system according to an exemplary embodiment of the present disclosure is shown in
(186) The high voltage pulse can be generated by a pulse generator 4025 (e.g., FID, FPG 30-50MC4) with a pulse duration of aboutl2 ns (e.g., full width at half maximum, FWHM) and adjustable frequency. The counterflow burner can be connected with about 75 non-inductive resistor in parallel. The non-inductive resistor can remove the charging of the cell and cables, and also absorb the reflected power to prevent overheating of the pulse generator. The voltage can be measured by a high voltage probe (e.g., LeCroy, PPE20 KV), and can be kept constant as about 7.6 kV. The current through the electrodes can be measured with a Pearson Coil (e.g., Model 6585). Both the voltage and current can be measured at the same point in the cable (e.g., about 1.5 m away from the electrode along the cable) connecting the pulse generator 4025 and oxidizer 4010 side electrode. The exemplary voltage and current waveforms are shown in
(187) In order to improve the uniformity of the discharge, helium (He) can be used as the dilution gas for both the fuel (DME) side and the oxidizer (O.sub.2) side. The pressure can be held constant at 72 Torr for all of the experiments. The discharge between the two burner nozzles can be always uniform and stable with or without DME addition. No filamentary structure or hot spot, which can cause hot ignition, was observed from OH and CH.sub.2O PLIF images. A similar observation has been previously described using CH.sub.4 as the fuel. (See, e.g., Reference 107).
(188) The temperatures close to the burner surface (e.g., boundary temperatures) can be measured by a thermocouple with three coating layers (e.g., Omega Engineering, INC.). The thermocouple can be coated by magnesium oxide (MgO) on the surface, and can be encapsulated by a metal sheath. The electromagnetic effect from the pulsed discharge on the thermocouple can be removed. Additionally, an aluminum oxide sheath (e.g., OD 3 mm) can be used to cover the metal sheath to remove the effect from the ionized environment. (See, e.g., References 105 and 106). The thermocouple measurements have been compared with Rayleigh scattering (see, e.g., Reference 107), with and without discharge, respectively. The uncertainty of the thermocouple measurements was found to be 20 K.
(189) Both OH and CH.sub.2O Planar Laser Induced Fluorescences (PLIFs) can be utilized to characterize the high and low temperature chemistry. The exemplary OH PLIF system can include an Nd:YAG laser (e.g., Continuum, Powerlite 8000), a dye laser (e.g., Continuum, ND6000) and an ICCD camera (e.g., Princeton Instrument, PI-MAX Gen-3). The Q1(6) transition of OH can be excited at the wavelength of about 282.93 nm. The OH PLIF intensity can be calibrated with a CH.sub.4/O.sub.2/He diffusion flame and converted into absolute number densities. (See e.g., Reference 128). The CH.sub.2O PLIF excited by photons at 355 nm, the third harmonic from the Nd:YAG laser can be employed. (See, e.g., References 129 and 130). The fluorescence signal from 1A2 to {tilde over (X)}.sup.1A.sub.1 transition band can be collected by the
(190) ICCD camera with a bandpass filter from about 400 to about 450 nm. For both LIF measurements, the laser sheet (e.g., about 282.93 nm or about 355 nm wavelength) can be formed by using a concave lens (e.g., focus length about 50 mm) and two convex lenses (e.g., focus length about 150 mm and about 500 mm). The laser sheet which can be about 16 mm wide can pass the center gap between the two burners to excite the OH or CH.sub.2O species. The fluorescence signal can be collected by the ICCD camera at a 90 angle with respect to the laser sheet.
(191) Exemplary Counterflow Flame System with In Situ Nano-Second Pulsed Discharge Computational Approach with Plasma-Combustion Kinetic Model
(192) A one-dimensional stagnation flow approximation can be used to model the exemplary counterflow system with in situ discharge by using modified CHEMKIN-II code. (See, e.g., References 131 and 132). The kinetic mechanism can be generated by the combination of a plasma kinetic model (see, e.g., Reference 112) and the DME combustion kinetic model. (See, e.g., Reference 127). The exemplary reaction rate constants of electron impact related reactions can be known to be a strong function of the reduced electrical field (e.g., E/N, defined as the local electric field strength, E, divided by the local number density, N). These constants can be generated independently by solving the steady state, two-term expansion Boltzmann equation for the electron energy distribution function (EEDF) of the plasma electrons, using the measured cross sections of electron impact on electronic excitation, dissociation, ionization and dissociative attachment processes. (See, e.g., Reference 112). The rate constants can then be fitted as a function of E/N for later usage. Among the electron impact reactions, one unknown reaction set can be the electron impact dissociation of DME. However, two dominant reaction channels can be identified by EI-MBMS (e.g., Electron Impact-Reflection Time-of-Flight Molecular Beam Mass Spectrometry) of DME oxidation (see, e.g., Reference 126) as follows. The averaged electron energy of the e-gun in the EI-MBMS was 30 eV. The two dominant reaction channels can be independent of mean electron energies of e-gun were 10 eV to 40 eV.
e+DME.fwdarw.CH.sub.3OCH.sub.2+H+e(14)
e+DME.fwdarw.CH.sub.3O+CH.sub.3+e(15)
(193) Since there may be no cross-section data available for electron impact of DME, the cross sections of reactions in Eqs. (14) and (15) can be approximated by the cross sections of e+C.sub.2H.sub.6.fwdarw.C.sub.2H.sub.5+H+e and e+C.sub.2H.sub.6.fwdarw.2CH3+e, respectively, based on the similarity in carbon number, single CC/CO/CH bonds, and radical formation. (See, e.g., Reference 133).
(194) The exemplary model may not solve the Poisson equation for the electric field and therefore may not take into account for the charge separation and sheath formation near the electrodes. This exemplary modeling approach can be justified by the following reasons. The voltage drops in the sheath regions close to the electrode surfaces can be estimated by simulations at the same conditions, but with homogeneous compositions. (See, e.g., References 134 and 135). The simulation illustrate that the electrical field (e.g., E=7500 V/cm) in the bulk plasma region can be nearly constant at different conditions as the applied voltage can be constant, which can be confirmed during the exemplary experiments. Thus, the rate constants of electron impact reactions can be predominantly controlled by the local temperature at constant pressure conditions. The effect of temperature gradient on the discharge properties can be accounted by calculating the local E/N value (e.g., mean electron energy and electron impact reaction rates) according to the local temperature. Since the exemplary system can be highly diluted by helium and the discharge characteristic (e.g., voltage and current waveforms) can be independent of gas composition, it can be assumed the effect of gas composition gradient can be negligible.
(195) The electron number density can be approximately 510.sup.10 cm.sup.3 calculated through j=v.sub.drn.sub.e where j can be the current density from experiments, v.sub.dr can be the drift velocity from the modeling, and ne can be the electron number density. Because the high voltage pulse can be very short (e.g., about 12 ns) compared to the flow residence time, the flame may not respond to the pulsed perturbation, and the pulsed excitation effect on the mixture can be averaged over the fluid particles. (See, e.g., Reference 136). Additionally, the kinetic mechanism that can include both plasma and combustion kinetics, can be generated and used by the modified CHEMKIN-II code. (See, e.g., References 131 and 132).
(196) Exemplary Counterflow Flame System with In Situ Nano-Second Pulsed Discharge Results and Discussion
(197) The dependence of the OH number density on DME fuel concentration can be compared to that of CH.sub.4. (See, e.g.,
(198) After the ignition, the OH number density can show the proportionality to the DME mole fraction. But if the DME mole fraction at the fuel side nozzle exit becomes smaller than a critical value, (e.g., 0.05), extinction can occur along with a sharp decrease (e.g., one order of magnitude) of the OH number density. The OH number density can be very low at the noise level and nearly constant with the change of DME mole fraction on the fuel side. The change of OH number density may only be observed after the ignition as shown in
(199) In order to understand plasma activated low temperature chemistry (e.g., PA-LTC) of DME, the formation of CH.sub.2O via low temperature reaction pathway (126) can be measured by using CH.sub.2O PLIF. The integrated intensity of CH.sub.2O PLIF signal across the burner gap can be used as a marker of high temperature and low temperature combustion chemistry of DME for comparisons of different cases/conditions. During the exemplary experiments, the strain rate (e.g., about 250 l/s, with flow residence time of approximately 4 ms) (see, e.g., Reference 112), the O.sub.2 mole fraction at the oxidizer side nozzle exit, X.sub.O, and the discharge frequency (e.g., f=24 kHz) can be held constant, while the DME mole fraction at the fuel side nozzle exit, X.sub.F, can be varied. The relationship between CH.sub.2O PLIF signal intensity (e.g., integration across burner gap) and fuel mole fraction at the fuel side nozzle exit, X.sub.F, with a repetitive plasma discharge, is shown in
(200) In order to confirm whether this pronounced formation of CH.sub.2O before ignition can be a unique response of DME oxidation relevant to the low temperature reactivity, numerical calculations for both DME and the CH.sub.4 case (see, e.g., Reference 107) can be conducted. The exemplary modeling results before ignition for both DME and CH.sub.4 as the fuels are also illustrated in
(201) Exemplary Counterflow Flame System with In Situ Nano-Second Pulsed Discharge Numerical Modeling and Experimental Confirmation of PA-LTC
(202) The exemplary simulations can be conducted at the condition of f=24 kHz, X.sub.F=0.01 and X.sub.O=0.4 for the fuel and oxidizer sides, respectively, in order to analyze the plasma activated reactions prior to ignition and consequent formation of a flame. As shown in
(203) In order to identify the important pathways of the radical generation, and understand the kinetic processes in the plasma stimulated low temperature DME (e.g., CH.sub.3OCH.sub.3) oxidation mechanism, path flux analysis can be performed at X.sub.F=0.01, X.sub.O=0.4, f=24 kHz by integrating the reaction rates between the two burner nozzles. The exemplary results are shown in block diagrams of
e+O2O+O(1D)+e(16)
e+O2=2O+e(17)
e+O2=O+O(+)+2e(18)
where O(1D) and O(+) can be the excited atomic O and atomic O ion, respectively. Once O(1D) and O(+) can be produced, they can be quenched and recombined with electrons quickly to produce atomic O based on the exemplary kinetic model. Then, the atomic O can react with DME and DME fragments quickly to form OH and H, to further accelerate the oxidation of DME. The quenching process can introduce heat release due to the relaxation of formation enthalpy of O(1D) and O(+). It can be estimated from the exemplary simulation that the total temperature rise can be approximately 70 K due to the quenching. However, at reduced pressure condition and with helium as dilution gas, the local heating due to the quenching process can be smoothed out by rapid thermal diffusion between the two burner nozzles, and can just contribute to the overall temperature rise of the gas. Through the path flux analysis, CH.sub.2O formation can be dominated by PA-LTC of DME oxidation and atomic O production from plasma and subsequent radical productions initiate and control DME low temperature oxidation. Therefore, DME oxidation, and CH.sub.2O formation, can be sensitive to atomic O production from the plasma.
(204) The sensitivity of CH.sub.2O formation to atomic O production can be examined experimentally by fixing the DME mole fraction, while varying the O.sub.2 mole fraction on the oxidizer side. As shown in
(205) In order to further examine the effect of atomic O production on the PA-LTC, homogeneous ignitions calculations can be conducted by SENKIN (see, e.g., Reference 137) employing a DME kinetic mechanism (see, e.g., Reference 127) with DME/O2/He (e.g., 0.003/0.1/0.897 in mole fraction) mixture and investigated at about 72 Torr, about 650 K with and without about 1000 ppm atomic O addition, respectively. The exemplary simulation can be conducted at constant temperature condition to avoid further complicated kinetic temperature dependence and very low DME concentration can be chosen to prevent excessive heat release. The results are shown in
(206) The effect of radical addition can be further analyzed through SENKIN (see, e.g., Reference 137) calculation with stoichiometric DME/O.sub.2/He (e.g., 0.0654/0.1963/0.7382 in mole fraction, equivalence ratio=1) mixture at about 72 Torr, from about 480 K to about 1000 K with and without about 1000 ppm atomic O addition, respectively. The relationships between ignition delays and temperature are shown in
(207)
(208) However, atomic O addition can significantly accelerate the first stage ignition and subsequent second stage ignition. At about 800 K, HTC can dominate the ignition process. Two-stage ignition behavior can disappear with and without O addition. With O addition, temperature rise (e.g., heat release) can be observed before ignition, and it can be found this can be completely due to the high temperature chemistry. Similar conclusions can also be reached from calculations conducted at about 760 Torr.
(209) From the above exemplary analysis, the plasma can introduce radical production that can activate the LTC, and therefore can significantly enhance ignition. As a demonstration, the ignition delays can be calculated without the LTC (e.g., by simply remove the low temperature RO2 related reactions), the results of which are shown in
(210) TABLE-US-00003 TABLE 3 Summary of simulation conditions for SENKIN and PSR Temperature (K) Mixture composition Modeling 650 DME/O2/He SENKIN (0.300%/10.000%/89.700%) 650 DME/O2/He/O SENKIN (0.300%/9.945%/89.655%/0.100%) 480-1000 DME/O2/He SENKIN (6.540%/19.630%/73.820%) 480-1000 DME/O2/He/O SENKIN (6.537%/19.570%/73.790%/0.100%) 480-1000 CH4/O2/He SENKIN (9.510%/19.010%/71.480%) 480-1000 CH4/O2/He/O SENKIN (9.505%/18.951%/71.444%/0.100%) 650 DME/O2/He PSR (3%/9%/88%) 650 DME/O2/He/O PSR (2.999%/8.946%/87.956%/0.100%) 650 DME/O2/He/O PSR (2.996%/8.837%/87.868%/0.300%) 650 DME/O2/He/O PSR (2.985%/8.458%/87.562%/1.000%)
Exemplary Counterflow Flame System with In Situ Nano-Second Pulsed Discharge Modification of the Ignition and Extinction S-Curve By PA-LTC
(211) The low temperature oxidation of DME can be controlled by radical production. The difference between CH.sub.4 and DME can be that DME can have strong low temperature kinetic whereas CH.sub.4 may not. So with the increase of CH.sub.4 mole fraction, the increased radical production may only enhance the high temperature reaction pathway. (See, e.g., Reference 107). Using DME as the fuel, there can be two reaction pathways competing for the radicals produced from the plasma. Another feature of the exemplary DME experiments can be that the fuel stream can be highly diluted due to the high reactivity of DME. Therefore, in order to achieve the smooth transition between ignition and extinction, the radical concentrations generated from the plasma must be high enough. Thus, the reaction fluxes for the low temperature pathway and the high temperature pathway can be comparable at low temperature conditions. With an attempt to increase the productivity of radicals, the discharge frequency can be increased to about 34 kHz, the results of which are shown in
(212) A diagram of a system for a plasma activated cool flame fuel reformer for SOFCs according to an exemplary embodiment of the present disclosure is shown in
e.sup.+O.sub.2O+O+e.sup.(19)
O+O.sub.2+M=O.sub.3+M(20)
(213) Large hydrocarbon fuels (e.g., biodiesel, diesel, gasoline, and shale gas liquids) can be vaporized (e.g., about 400-450 K) and mixed with the O.sub.3-containing air stream. At about 450-500 K, O.sub.3 can decompose and release O radicals, and produce fuel radicals (R) and initiate sequential low temperature fuel oxidation via the following exemplary reactions in a cool flame, (see, e.g., Reference 9):
O.sub.3O.sub.2+O(21)
O+RHR+OH(22)
O.sub.2RRO.sub.2(23)
RO.sub.2.fwdarw.QOOH.fwdarw.O.sub.2QOOH.fwdarw.CH.sub.2O, CO, H.sub.2, H.sub.2O, CH.sub.3CHO(24)
(214) The plasma activated cool flame temperature can be around 700 K depending on fuel concentration. (See, e.g., Reference 9). A standard hot flame can produce significant soot emissions, but the cool flame can produce no soot, and can form mainly formaldehyde/acetaldehyde (e.g., CH.sub.2O/CH.sub.3CHO) and CO/H.sub.2O in addition to H.sub.2 and methane (e.g., CH.sub.4). Therefore, the plasma activated cool flame can be an effective way to oxidize heavy fuel into small hydrocarbons with low energy loss.
(215) Nevertheless, to remove the inevitable coke formation due to small hydrocarbons, the fuel stream can be pulsed to generate short O.sub.3 spikes to oxidize coke via an exemplary reaction:
O.sub.3+C.sub.solid=O.sub.2+CO(25)
Exemplary Formaldehyde Reforming Catalyst
(216) Although the plasma activated cool flame can oxidize large hydrocarbons to small hydrocarbons, and pulsed ozone can help to remove coke, it can still be necessary to decompose/reform formaldehyde (e.g., CH.sub.2O) into syngas (e.g., CO/H.sub.2) via an exemplary reaction:
CH.sub.2O+catalyst=H.sub.2+CO+catalyst(26)
Metal oxide-supported noble transition metals, such as Pt, Rh, Pd, Au and Ag on TiO.sub.2 (see, e.g., Reference 10) and CeO.sub.2 (see, e.g., Reference 11) can catalyze the oxidative decomposition of formaldehyde to CO.sub.2/H.sub.2O at about 300 K or CO/H.sub.2 at about 473 K.
Exemplary Coke and Fuel Oxidation
(217) To evaluate the performance of the exemplary cool flame process/apparatus with a SOFC, a test SOFC can be fabricated and integrated with the cool flame system (e.g.,
EXEMPLARY CONCLUSION
(218) A further exemplary process to establish self-sustaining diffusion cool flames and premixed cool flames with well-defined boundary conditions has been demonstrated with n-heptane and dimethyl ether as an exemplary fuel by adding the ozone into the oxidizer or fuel/oxidizer mixture stream in a counterflow configuration. For example, it can be shown that ozone decomposition to atomic oxygen can significantly reduce the induction time of low temperature chemistry, and can enable the observation of cool flames. Three different flame regimes were observed; 1) a hot diffusion flame, 2) a cool flame, and 3) an unstable cool flame (e.g., repetitive ignition and extinction), depending on the fuel mole fraction and the strain rate. Extinction limits and the cool diffusion flame regime diagram can be measured. Numerical simulations show that cool diffusion flames can be governed by ozone sensitized low temperature chemistry and species transport. Comparisons between measured and predicted cool diffusion flame structures show that the existing n-heptane model can over predict the rate of n-heptane oxidation, the heat release rate and flame temperature. In addition, the exemplary model can over predict the QOOH decomposition pathways to form olefins, resulting in substantial over-predicted C.sub.2H.sub.4, and CH.sub.4 concentrations. The new exemplary cool flame process to establish a self-sustaining cool flame can provide an unprecedented platform enabling fundamental studies on chemical kinetics and flame dynamics associated with complex low temperature chemistry, which can be the essential combustion processes in the recent advanced engine designs.
(219)
(220) As shown in
(221) Further, the exemplary processing arrangement 5402 can be provided with or include an input/output arrangement 5414, which can include, for example a wired network, a wireless network, the internet, an intranet, a data collection probe, a sensor, etc. As shown in
(222) The foregoing merely illustrates the principles of the disclosure. Various modifications and alterations to the described embodiments will be apparent to those skilled in the art in view of the teachings herein. It will thus be appreciated that those skilled in the art will be able to devise numerous systems, arrangements, and procedures which, although not explicitly shown or described herein, embody the principles of the disclosure and can be thus within the spirit and scope of the disclosure. Various different exemplary embodiments can be used together with one another, as well as interchangeably therewith, as should be understood by those having ordinary skill in the art. In addition, certain terms used in the present disclosure, including the specification, drawings and claims thereof, can be used synonymously in certain instances, including, but not limited to, for example, data and information. It should be understood that, while these words, and/or other words that can be synonymous to one another, can be used synonymously herein, that there can be instances when such words can be intended to not be used synonymously. Further, to the extent that the prior art knowledge has not been explicitly incorporated by reference herein above, it is explicitly incorporated herein in its entirety. All publications referenced are incorporated herein by reference in their entireties.
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