Vibration device
10639676 ยท 2020-05-05
Assignee
Inventors
Cpc classification
B06B1/0644
PERFORMING OPERATIONS; TRANSPORTING
B06B1/0603
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A vibration device that includes an elastic plate having a first elastic plate section, a second elastic plate section opposing the first elastic plate section, and a curvature joining section connecting the first and second elastic plate sections; a piezoelectric vibration element is provided on a surface of the first elastic plate section; and a circuit is provided on the second elastic plate section. A mass addition member is attached to a leading end portion of the first elastic plate section, and the elastic plate is accommodated in a package member.
Claims
1. A vibration device comprising: an elastic plate including a first elastic plate section having a leading end portion, a second elastic plate section opposed and spaced from the first elastic plate section, and a joining section connecting the first elastic plate section and the second elastic plate section; a piezoelectric vibration element on the first elastic plate section and between the first elastic plate section and the second elastic plate section; a circuit that drives the piezoelectric vibration element on the second elastic plate section and between the first elastic plate section and the second elastic plate section; a mass addition member attached to the leading end portion of the first elastic plate section; and a package accommodating the elastic plate.
2. The vibration device according to claim 1, wherein the mass addition member includes a first main surface on the first elastic plate section and a second main surface having a slanted surface portion positioned proximal to the second elastic plate section so that a thickness of the mass addition member decreases as a distance from the leading end portion of the first elastic plate section increases.
3. The vibration device according to claim 2, wherein the first main surface of the mass addition member has a first planar surface portion and a second planar surface portion that are positioned so as to define a first step between the first planar surface portion and the second planar surface portion, wherein a height of the first step is the same as a thickness of the first elastic plate section, and the leading end portion of the first elastic plate section is provided on the second planar surface portion.
4. The vibration device according to claim 3, wherein the first main surface of the mass addition member further has a third planar surface portion that is positioned so as to define a second step between the second planar surface portion and the third planar surface portion, wherein a height of the second step is equal to or greater than a thickness of the piezoelectric vibration element.
5. The vibration device according to claim 4, wherein the piezoelectric vibration element is spaced from the third planar surface portion such that a gap is interposed between the piezoelectric vibration element and the third planar surface portion.
6. The vibration device according to claim 1, wherein the elastic plate is made of a single metal plate.
7. The vibration device according to claim 1, wherein the package member includes a top plate portion that opposing the first elastic plate section.
8. The vibration device according to claim 7, wherein the top plate portion of the package member covers the first main surface of the mass addition member, and an inner surface of the top plate portion defines a termination point of displacement of a leading end portion of the mass addition member toward the top plate portion when the elastic plate vibrates.
9. The vibration device according to claim 8, wherein, the package member includes a locking wall extending from an edge of the top plate portion toward the second elastic plate section on a side of the package member proximal to the mass addition member.
10. The vibration device according to claim 7, wherein the package member includes first and second side surface portions extending from first and second side edges of the top plate portion toward the second elastic plate section side, the second elastic plate section is fixed to the first and second side surface portions, and the second elastic plate section defines a bottom plate portion of the vibration device.
11. The vibration device according to claim 10, wherein, when a direction in which the first and second elastic plate sections extend from the joining section is defined as a lengthwise direction, a first dimension of the second elastic plate section in the lengthwise direction is greater than a second dimension of the first elastic plate section in the lengthwise direction.
12. The vibration device according to claim 11, wherein the second elastic plate section extends to a position opposing the mass addition member so as to define a termination point of displacement of the mass addition member toward the second elastic plate section when the elastic plate vibrates.
13. The vibration device according to claim 10, wherein, when a direction in which the first and second elastic plate sections extend from the joining section is defined as the lengthwise direction, and the second elastic plate section includes a projecting portion extending in a direction parallel to a surface of the second elastic plate section and orthogonal to the lengthwise direction, a lower end surface of each of the first and second side surface portions of the package member define a respective cutout, and the projecting portion is arranged within each of the respective cutouts.
14. The vibration device according to claim 13, wherein the second elastic plate section is welded to the first and second side surface portions of the package member.
15. The vibration device according to claim 1, wherein, when a first direction in which the first and second elastic plate sections extend from the joining section is defined as a lengthwise direction, a second direction in which the first and second elastic plate sections oppose each other is defined as a thickness direction, and an axis that extends in the lengthwise direction and passes through a center of the thickness direction between is defined as a central axis, the center of gravity of the mass addition member is positioned on a side of the central axis proximal to the second elastic plate section.
16. The vibration device according to claim 1, wherein the piezoelectric vibration element is a laminated piezoelectric vibration element that includes a plurality of electrodes and a piezoelectric body layer interposed between the electrodes.
17. The vibration device according to claim 1, further comprising an electric connection member connecting the piezoelectric vibration element and the circuit.
18. The vibration device according to claim 17, wherein the circuit includes a flexible printed circuit board, the electric connection member is integrated with the flexible printed circuit board, and the electric connection member is extended to the first elastic plate portion along an inner side portion of the joining section and electrically connected to the piezoelectric vibration element.
19. The vibration device according to claim 17, wherein the piezoelectric vibration element includes a first main surface and a second main surface, the piezoelectric vibration element is fixed to the first elastic plate section on the first main surface thereof, first and second electrodes are electrically connected to the second main surface of the piezoelectric vibration element, and the electric connection member is electrically connected to the first and second electrodes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(17) Hereinafter, the present invention will be clarified through description of specific embodiments of the present invention with reference to the drawings.
(18) It is to be noted that the embodiments described in this specification are merely examples, and configurations described in the embodiments can replace each other or be combined as well.
(19)
(20) A vibration device 1 can be used for realizing a notification function with vibrations or the like in a mobile electronic apparatus. As shown in
(21) The elastic plate 2 has a first elastic plate section 2a, and a second elastic plate section 2b that is so arranged as to oppose the first elastic plate section 2a. Although not limited to any specific shape, the first elastic plate section 2a and the second elastic plate section 2b are each formed in a rectangular plate-like shape.
(22) The first elastic plate section 2a and the second elastic plate section 2b are connected through a curvature joining section 2c as a joining section. In the present embodiment, the curvature joining section 2c is, as shown in
(23) A piezoelectric vibration element 3 is provided on an inner surface of the first elastic plate section 2a, that is, a surface opposing the second elastic plate section 2b. The piezoelectric vibration element 3 is fixed to the first elastic plate section 2a using an appropriate adhesive such as a thermosetting resin-based adhesive or the like. The piezoelectric vibration element 3 has a rectangular plate-like shape. Although
(24) As shown in
(25) The first inner electrode 5 includes an extended portion 5a extended to a side surface 4a of the ceramic multilayer body 4. The second inner electrode 6 includes an extended portion 6a. The extended portion 6a is also extended to the side surface 4a. As shown in
(26) The piezoelectric vibration element 3 is a laminated-type piezoelectric vibration element including the plurality of inner electrodes 5 and the plurality of inner electrodes 6. The piezoelectric vibration element 3 expands/contracts in an in-plane direction when an AC electric field being applied between the first and second outer electrodes 7 and 8.
(27) As a material for forming the ceramic multilayer body 4, appropriate piezoelectric ceramics such as PZT-based ceramics can be used. The first and second inner electrodes 5 and 6 and the first and second outer electrodes 7 and 8 are each made of an appropriate metal or alloy.
(28) The piezoelectric vibration element 3 is pasted to the first elastic plate section 2a as shown in
(29) When the piezoelectric vibration element 3 expands or contracts, a warp is generated in the first elastic plate section 2a. With this, the first elastic plate section 2a vibrates while repeating alternately a state of a leading end portion of the first elastic plate section 2a being displaced downward and a state of the leading end portion thereof being displaced upward in
(30) As shown in
(31) The circuit board 9 is constituted with an appropriate board material formed of such as a glass epoxy board, a polyimide synthesis resin, or the like. At least part of a driving circuit to supply power to and drive the piezoelectric vibration element 3 is formed in the circuit board 9. As shown in
(32) The circuit section is not limited to a circuit board. It is sufficient that the circuit section forms at least part of a circuit for driving the piezoelectric vibration device 3. For example, the circuit section may be formed of a wiring element or the like.
(33) In the vibration device 1 of the present embodiment, the piezoelectric vibration element 3 is provided on a surface of the first elastic plate section 2a on the second elastic plate section 2b side. Meanwhile, the circuit board 9 is provided on a surface of the second elastic plate section 2b on the first elastic plate section 2a side. In other words, the piezoelectric vibration element 3 and the circuit board 9 are arranged in a region sandwiched between the first elastic plate section 2a and the second elastic plate section 2b. This makes it possible to miniaturize and particularly thin the vibration device 1.
(34) In addition, a length of an electrically-connected portion by the first and second lead wires 11 and 12 can be shortened. Further, such an electrically-connected structure can be simplified.
(35) A mass addition member 13 is fixed to the leading end portion of the first elastic plate section 2a. A resonant frequency of the vibration device 1 can be adjusted by the mass addition member 13. Adding the mass addition member 13 increases a leading end mass of a pendulum formed of the elastic plate 2 and makes the vibration of the vibration device 1 be larger. The mass addition member 13 is formed of an appropriate metal, a combined material of metal and resin, ceramics, or the like. It is preferable for the mass addition member 13 to be formed of a high-density metal such as tungsten or the like because of its large effect of mass addition.
(36) The mass addition member 13 has a first main surface 13A positioned on the first elastic plate section 2a side, and a second main surface 13B positioned on the second elastic plate section 2b side. A slanted surface portion 13a is provided on the second main surface 13B. The slanted surface portion 13a is provided so that a thickness of the mass addition member 13 (a distance between the first main surface 13A of the mass addition member 13 and the second main surface 13B thereof) becomes smaller as a distance from the leading end portion of the first elastic plate section 2a is larger. The slanted surface portion 13a may be arranged on the first main surface 13A of the mass addition member 13.
(37) The first main surface 13A of the mass addition member 13 is formed in a stair-like shape. More specifically, the first main surface 13A has a first planar surface portion 13b, a second planar surface portion 13c, and a third planar surface portion 13d that are connected through steps. A height of a step between the first planar surface portion 13b and the second planar surface portion 13c is equivalent to a thickness of the first elastic plate section 2a. As shown in
(38) The second planar surface portion 13c and the third planar surface portion 13d are also connected through another step. A height of this another step is equal to or greater than a thickness of the piezoelectric vibration element 3. A leading end portion of the piezoelectric vibration member 3 is arranged near the stated step.
(39) Like a vibration device 41 according to a variation as shown in
(40) However, as shown in
(41) In the mass addition member 13, the first planar surface portion 13b and the second planar surface portion 13c are connected through a step, and the second planar surface portion 13c and the third planar surface portion 13d are connected through another step. Accordingly, the thicknesses of the first elastic plate section 2a, the piezoelectric vibration element 3, and so on are within a total dimension of the heights of the step and the another step. As such, the mass addition member 13 can be fixed to the leading end portion of the first elastic plate section 2a without increasing the size of the device.
(42) As shown in
(43) The package member 14 includes a top plate portion 14a, and first and second side surface portions 14b and 14c; one end of each of the first and second side surface portions 14b and 14c is continuously connected to the top plate portion 14a.
(44)
(45)
(46) As shown in
(47) The second elastic plate section 2b is inserted, while maintaining its orientation shown in
(48) When an AC electric field is applied to the piezoelectric vibration element 3 from the exterior through the circuit board 9, the piezoelectric vibration element 3 expands/contracts. As a result, the first elastic plate section 2a vibrates in a manner in which the leading end portion of the first elastic plate section 2a is displaced in an up-down direction in
(49) As discussed above, the vibration device 1 can be miniaturized and particularly be thinned.
(50) Further, it is preferable that an inner surface of the top plate portion 14a of the package member 14 act as a stopper that defines a termination point of displacement of the leading end portion of the mass addition member 13 toward the package member 14 side when the elastic plate 2 vibrates. In other words, in a case where an impact of dropping or the like of the device, an impact from the exterior, or the like is applied, there is a risk that the leading end portion of the first elastic plate section 2a of the elastic plate 2 is significantly displaced upward in
(51) Further, because a laminated-type piezoelectric vibration element is used as the piezoelectric vibration element 3, sufficiently strong vibrations can be obtained even if the device is made to be smaller in size. Note that, however, in the present invention, the piezoelectric vibration element is not limited to a laminated-type piezoelectric vibration element. Various types of piezoelectric vibration elements can be used.
(52) In the above embodiment, although the piezoelectric vibration element 3 is provided only on the inner surface of the first elastic plate section 2a, a piezoelectric vibration element 3A may be further provided on an outer side portion of the first elastic plate section 2a as shown in
(53) In place of the laminated-type piezoelectric vibration element 3, a laminated-type piezoelectric vibration element 21 shown in
(54)
(55) Further,
(56) As shown in
(57) In the elastic plate 2A, a direction in which the first and second elastic plate sections 2a and 2b extend from the curvature joining section 2c is taken as a lengthwise direction. The package member 34 includes a top plate portion 34a. The top plate portion 34a is formed in a rectangular planar shape and is extended in the lengthwise direction. First and second side surface portions 34b and 34c are continuously connected to the top plate portion 34a. To be more specific, the first and second side surface portions 34b and 34c are provided so as to respectively extend downward from first and second side edges of the top plate portion 34a extending in the length wise direction. In other words, the first and second side surface portions 34b and 34c extend from the top plate portion 34a toward the second elastic plate section 2b.
(58) The package member 34 further includes a locking wall 34e whose one end is continuously connected to the top plate portion 34a. More specifically, the top plate portion 34a has an edge positioned on the mass addition member 13 side in the lengthwise direction relative to the curvature joining section 2c side. The locking wall 34e is so provided as to extend toward the second elastic plate section 2b from the stated edge.
(59) The package member 34 is made of an appropriate rigid material such as a metal plate, a synthetic resin, or the like. In the present embodiment, the package member 34 is made of a metal because of its excellence in mechanical strength. The package member 34 can be easily obtained by bending a metal plate.
(60) In the vibration device 31, the package member 34 does not have a bottom plate portion. The second elastic plate section 2b is fixed to the first and second side surface portions 34b and 34c of the package member 34 instead. In other words, the second elastic plate section 2b constitutes the bottom plate portion of the vibration device 31.
(61) Although the fixing method is not limited to any specific one, the second elastic plate section 2b is bonded to the package member 34 by welding in the present embodiment. This bonding structure will be described later in detail.
(62) Here, a direction in which the first elastic plate section 2a and the second elastic plate section 2b oppose each other is taken as a thickness direction. As shown in
(63) As shown in
(64) In the vibration device 31, since the package member 34 does not have a bottom plate portion, the vibration device 31 can be further thinned than the vibration device 1.
(65) In the vibration device 31, the second elastic plate section 2b extends in the lengthwise direction to a position opposing the mass addition member 13. Accordingly, even if the mass addition member 13 that is fixed to the leading end portion of the first elastic plate section 2a is excessively displaced downward at the time of vibrations, the mass addition member 13 bumps against the second elastic plate section 2b, thereby making it possible to define a termination point of the displacement of the mass addition member 13. In other words, the second elastic plate section 2b acts as a stopper to regulate excessive displacement. Accordingly, a flexure of the first elastic plate section 2a caused by excessive displacement can be suppressed. As such, breakage of the piezoelectric vibration element 33 is unlikely to occur. In particular, in the case where the piezoelectric vibration element 33 is formed of piezoelectric ceramics, breakage of the ceramics can be effectively suppressed.
(66) In the vibration device 31 as well, the piezoelectric vibration element 33 is fixed to the lower surface of the first elastic plate section 2a. As shown in
(67) In the present embodiment, as shown in
(68) Meanwhile, the center of gravity of the mass addition member 13 is positioned on the second elastic plate section 2b side relative to the central axis B. As such, in the case where the device bumps against the ground or the like from the curvature joining section 2c side, the first elastic plate section 2a is likely to be displaced so that the mass addition member 13 approaches the second elastic plate section 2b side. With this, a central portion of the first elastic plate section 2a in the lengthwise direction is likely to be warped so as to approach the top plate portion 34a of the package member 34. Accordingly, not a tensile stress but a compression stress is applied to the piezoelectric vibration element 33. This makes it difficult for a crack to be generated in the piezoelectric vibration element 33 using ceramics.
(69) In the present embodiment, the locking wall 34e is fixed to the second elastic plate section 2b. Note that it is sufficient for the locking wall 34e to be connected to a portion constituting the bottom plate portion of the vibration device, not to be connected to the second elastic plate section 2b. For example, in the case where the package member has a bottom surface portion, the locking wall may be fixed to the bottom surface portion of the package member. In this case, it is sufficient that part of the bottom surface portion of the package member is positioned so as to overlap with an edge of the top plate portion on the mass addition member side in plan view from the top plate portion side.
(70) Alternatively, it is sufficient even if the locking wall does not extend so as to reach the surface of the second elastic plate section on the first elastic plate section side, and is not fixed to a portion constituting the bottom surface portion of the vibration device. Also in this case, the displacement of the first elastic plate section can be suppressed by the locking wall. Note that, however, it is more preferable for the locking wall to be fixed to the bottom surface portion of the vibration device, so as to more surely suppress the displacement of the first elastic plate section.
(71) As shown in
(72) The first electrode 33c and the second electrode 33d are electrically connected to a flexible printed circuit board 39 shown in
(73) The flexible printed circuit board 39 is fixed to the second elastic plate section 2b. The electric connection portion 39a extends to reach the first elastic plate section 2a side through the second elastic plate section 2b and an inner side portion of the curvature joining section 2c. At the first elastic plate section 2a side, first and second wirings 39e, 39f provided in the electric connection portion 39a, as shown in
(74) The flexible printed circuit board 39 and the electric connection portion 39a are, for example, constituted by using a flexible film of resin such as thermosetting polyimide or the like. Accordingly, processing of electric connection with the piezoelectric vibration element 33 can be carried out with ease.
(75) As shown in
(76) In the present embodiment as well, the piezoelectric vibration element 33 and the flexible printed circuit board 39 as a circuit board are provided on inner side portion surfaces of the first elastic plate section 2a and the second elastic plate section 2b, respectively. As such, the vibration device 31, like the vibration device 1, can be miniaturized and particularly be thinned. Further, as discussed before, in the vibration device 31, the package member 34 does not have a bottom plate portion, whereby the vibration device 31 can be further thinned than the vibration device 1.
(77) At the time of manufacturing the vibration device 31, constituent elements shown in
(78) At the time of the bonding, welding or an appropriate bonding method using a bonding agent such as a brazing filler metal or the like can be used. It is preferable that a welding method be used because of easiness in manufacturing and excellence in bonding strength. Details of the bonding portions will be described below.
(79) As shown in
(80) Meanwhile, the second elastic plate 2b includes first and second side edges 2b1 and 2b2. The first and second side edges 2b1 and 2b2 extend in the lengthwise direction. On the first and second side edges 2b1 and 2b2, there are respectively provided a plurality of projecting portions 2b3 and a plurality of projecting portions 2b4 of the second elastic plate section 2b in a direction parallel to a surface of the second elastic plate section 2b on the first elastic plate section 2a side and orthogonal to the lengthwise direction. The projecting portions 2b3 and 2b4 enter into the cutouts 34b1 and 34c1 provided in the first and second side surface portions 34b and 34c.
(81) By using the cutouts 34b1 and 34c1 and the projecting portions 2b3 and 2b4, positioning can be easily carried out at the time of the bonding. Here, a direction perpendicular to the lengthwise direction and the thickness direction is taken as a width direction. At this time, positioning of the second elastic plate section 2b and the package member 34 in both the lengthwise direction and the width direction can be carried out with ease.
(82) The side edges 2b1 and 2b2 of the second elastic plate section 2b make contact with inner side portion surfaces of the first and second side surface portions 34b and 34c of the package member 34. Accordingly, at the time of welding, it is sufficient to weld the side surface continuously connected to the side edge of the second elastic plate section 2b to the inner side portion surface of the first side surface portion 34b or the second side surface portion 34c. With this, the bonding strength can be sufficiently raised. Further, the projecting portions provided in the second elastic plate section 2b and the side surface portions facing the cutouts 34b1 and 34c1 may be welded. This makes it possible to further raise the bonding strength.
(83) Moreover, the leading end portion of the second elastic plate section 2b makes contact with the inner side portion surface of the package member 34. As such, at the time of welding, it is sufficient to weld the side surface continuously connected to the leading end portion of the second elastic plate section 2b to the inner side portion surface of the locking wall 34e. This makes it possible to further raise the bonding strength. Accordingly, the displacement of the first elastic plate section can be suppressed with certainty by the locking wall 34e. As such, a crack is more unlikely to be generated in the piezoelectric vibration element.
(84) A surface of the second elastic plate section 2b on the first elastic plate section side may be in contact with a lower end portion of the locking wall 34e in
(85) It is preferable that the above welding be carried out by laser beam radiation or the like. With this, the welding can be easily carried out. In particular, in the case where the side surface portions continuously connected to the side edges of the second elastic plate section 2b are welded to the first and second side surface portions 34b and 34c of the package member 34, this method is preferable because the diameter of a radiated laser beam can be made large.
(86) Other constituent elements of the vibration device 31 than those discussed above are the same as in the vibration device 1 of the first embodiment.
(87) In the vibration device 31 as well, the circuit board 9 used in the first embodiment may be used as a circuit board in place of the flexible printed circuit board 39. Further, instead of the piezoelectric vibration element 33, various types of piezoelectric vibration elements cited in the description of the first embodiment may be used. As for other configurations, constituent elements capable of being replaced between the first and second embodiments may be appropriately replaced or combined.
REFERENCE SIGNS LIST
(88) 1 VIBRATION DEVICE 2, 2A ELASTIC PLATE 2a FIRST ELASTIC PLATE SECTION 2b SECOND ELASTIC PLATE SECTION 2b1, 2b2 FIRST SIDE EDGE, SECOND SIDE EDGE 2b3, 2b4 PROJECTING PORTION 2c CURVATURE JOINING SECTION 2f, 2g CUTOUT 3, 3A PIEZOELECTRIC VIBRATION ELEMENT 4 CERAMIC MULTILAYER BODY 4A DRIVING PORTION 4B FEED-BACK PORTION 4a SIDE SURFACE 4b MAIN SURFACE 5, 6 FIRST INNER ELECTRODE, SECOND INNER ELECTRODE 5a, 6a EXTENDED PORTION 7, 8 FIRST OUTER ELECTRODE, SECOND OUTER ELECTRODE 9 CIRCUIT BOARD 11, 12 FIRST LEAD WIRE, SECOND LEAD WIRE 13 MASS ADDITION MEMBER 13a SLANTED SURFACE PORTION 13b FIRST PLANAR SURFACE PORTION 13c SECOND PLANAR SURFACE PORTION 13d THIRD PLANAR SURFACE PORTION 13A, 13B FIRST MAIN SURFACE, SECOND MAIN SURFACE 14 PACKAGE MEMBER 14a TOP PLATE PORTION 14b, 14c FIRST SIDE SURFACE PORTION, SECOND SIDE SURFACE PORTION 14d BOTTOM PLATE PORTION 21 PIEZOELECTRIC VIBRATION ELEMENT 22, 23 THIRD INNER ELECTRODE, FOURTH INNER ELECTRODE 24, 25 THIRD OUTER ELECTRODE, FOURTH OUTER ELECTRODE 31 VIBRATION DEVICE 33 PIEZOELECTRIC VIBRATION ELEMENT 33a, 33b FIRST MAIN SURFACE, SECOND MAIN SURFACE 33c, 33d FIRST ELECTRODE, SECOND ELECTRODE 33e VIBRATION ELECTRODE 34 PACKAGE MEMBER 34a TOP PLATE PORTION 34b, 34c FIRST SIDE SURFACE PORTION, SECOND SIDE SURFACE PORTION 34b1, 34c1 CUTOUT 34e LOCKING WALL 39 FLEXIBLE PRINTED CIRCUIT BOARD 39a ELECTRIC CONNECTION PORTION 39b LATERALLY-EXTENDED PORTION 39c, 39d CUTOUT 39e, 39f FIRST WIRING, SECOND WIRING 41 VIBRATION DEVICE 43 MASS ADDITION MEMBER 43d THIRD PLANAR SURFACE PORTION