Device and method for peeling beans

Abstract

The present invention discloses a device and method for peeling beans and separating the hulls from the peeled beans. The device for peeling beans comprising a rough disc (3) in a bowl (2), driven by an electric motor (1), to abrasively impact beans in water. A barrier ring (4) enables separation of the hulls from the beans and a special filter (5) gathers the hulls out of the mixture.

Claims

1. A device for peeling beans and separating the hulls from peeled beans comprising: a disc having rough surfaces inside a bowl, for abrasively impacting beans in water within a peeling region bounded by a barrier ring having gaps between rings, a size of the gaps preventing the beans but allowing the hulls to pass to a collection region where the hulls may be trapped by a filter, and an electric motor for driving the disc having rough surfaces.

2. The device according to claim 1, wherein the rings are equally spaced for separation of peeled beans and hulls.

3. The device according to claim 1, wherein the filter comprises multiple funnels to gather and trap the hulls.

4. The device according to claim 1, wherein the filter further comprises a mesh that is sized to trap the hulls.

5. The device according to claim 1, wherein the wall of the bowl in the peeling region comprises a rough surface.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) The invention is now described in more details as follows:

(2) FIG. 1 illustrates the Front View of the device for peeling beans and separating the hulls from the peeled beans according to the first aspect of the invention.

(3) FIG. 2 illustrates an exploded view of the device for peeling beans and separating the hulls from the peeled beans according to the first aspect of the invention.

(4) FIG. 3 illustrates the Plan View arrangement of major components of the device for peeling beans and separating the hulls from the peeled beans according to the first aspect of the invention.

(5) FIG. 4 illustrates an open assembly view of the device for peeling beans and separating the hulls from the peeled beans according to the first aspect of the invention.

(6) FIG. 5 schematically illustrates a flow chart of a method of peeling beans and separating the hulls from the peeled beans according to the second aspect of the invention.

(7) FIG. 6 illustrates the flow pattern in the device for peeling beans and separating the hulls from the peeled beans during use.

DESCRIPTION OF EMBODIMENTS

(8) The first reference is made to FIG. 1, FIG. 2, FIG. 3, and FIG. 4 which illustrates various aspects of the architecture of the device for peeling beans and separating the hulls from the peeled beans according to an embodiment the invention

(9) As illustrated in FIG. 1 the present invention comprises of an electric motor (1) coupled to a bowl (2) with a shaft to drive a rough disc (3) having rough surfaces. The rough disc (3) abrasively impacts the beans in water and creates a vortex flow of water, beans, and the hulls.

(10) In an embodiment of the present invention, the peeling may commence immediately without first soaking the beans, since soaking and abrasive impacting of the beans will occur simultaneously in water. The rough disc (3) is intended to rip off the hulls from the beans in small broken pieces while the peeled beans remain unbroken and relatively large within the mixture.

(11) Optionally, the beans may be soaked for 3-5 minutes before commencement of peeling, depending on the type of beans, or may even be pretreated before introducing into the bowl (2).

(12) In another embodiment of the present invention, a vortex flow is created during stirring of the mixture whereby the centrifugal force tends to push the mixture upwards along the wall of the bowl, and the beans is restricted by a barrier ring (4) to prevent the flow of beans beyond a first compartment, and to contain it within the peeling region.

(13) In a further embodiment of the invention, the barrier ring (4) having gaps between the rings is sized to allow hulls to pass to a second compartment within the bowl. The resultant mixture is forced upwards against the underside of the barrier ring (4), enabling the intended separation of hulls and peeled beans.

(14) In a still further embodiment of the invention, there is provided a special filter (5) in the second compartment of the bowl (2), with multiple side funnels, to gather the mixture of the water and the hulls. The water returns to the first compartment of the bowl (2) while the hulls remain in the special filter (5).

(15) A lid (6) is provided for the bowl (2) for containment and for safety, and may be equipped with an apparatus to further keep the special filter (5) in position during peeling operation. It may also have a hood for adding more water, if required, during use.

(16) The second reference is made to FIG. 5 which schematically illustrates a flow chart of a method of peeling beans and separating the hulls from the peeled beans according to another embodiment of the invention.

(17) As illustrated in FIG. 5 at step 100, the beans in water is abrasively impacted by a rough disc in a restricted compartment to produce a mixture of hulls and peeled beans

(18) At step 200 the size of the particles in the mixture is checked at the barrier ring (4). If hulls have been produced and the size is less than specified gap between the rings of the barrier ring (4), say 3 mm, they pass to step 300, else step 100 continues.

(19) At step 300 some of the hulls produced from step 100 have reached the second compartment of the bowl (2) having passed through the barrier ring (4), the flow being powered by the centrifugal force from rotation of a rough disc (3) driven by an electric motor (1).

(20) At step 400 the size of the hulls in the water is checked. If hull size is more than a specified gap of mesh, say 0.5 mm, they are trapped by a filter.

(21) At step 500 the hulls are trapped after the check of step 400. The trapping apparatus is a special filter (5) having multiple side funnel to gather the mixture from the wall of the bowl (2) towards the center.

(22) At step 600 the water in the mixture gathered by the special filter (5) drains back to the first compartment of the bowl (2) through the mesh of the special filter (5).

(23) Step 100-600 continue simultaneously until virtually all the bean seeds are peeled and remain in the first compartment, while most of the hulls are trapped in the special filter (5) in the second compartment of the bowl (2).

(24) The third reference is made to FIG. 6 which illustrates the flow pattern in the device for peeling beans and separating the hulls from the peeled beans during use.

(25) As illustrated in FIG. 6 a U-shaped flow pattern is formed during rotation of the rough disc (3) and a barrier ring (4) restricts the extent of flow of beans within the mixture, while allowing the hulls to reach a second compartment where a special filter (5) with multiple funnel gathers the mixture from the wall of the bowl and directs it towards the center for trapping of the hulls.

(26) The present invention is by no means limited to the disclosed embodiments. The invention extends to any novel combination of the features disclosed, or modification and equivalent arrangements of devices, or the steps, or methods, or processes so disclosed.

INDUSTRIAL APPLICABILITY

(27) There is a growing trend for legume consumption, especially processed beans, particularly peeled beans for making different kinds of meals with huge health benefits.

(28) The present invention will provide every household, restaurants, hotels, food processing plants, and similar industry, a device for conveniently peeling beans, and separating the hulls, before further processing the peeled beans into desired delicacies.

(29) There is provided a compact, efficient, and effective peeling method for beans in domestic and industrial application.