Medicine packaging apparatus
10640241 ยท 2020-05-05
Assignee
Inventors
Cpc classification
B65B57/10
PERFORMING OPERATIONS; TRANSPORTING
B65B51/10
PERFORMING OPERATIONS; TRANSPORTING
B65B5/103
PERFORMING OPERATIONS; TRANSPORTING
B65B9/073
PERFORMING OPERATIONS; TRANSPORTING
B65B59/00
PERFORMING OPERATIONS; TRANSPORTING
B65B9/087
PERFORMING OPERATIONS; TRANSPORTING
B65B57/18
PERFORMING OPERATIONS; TRANSPORTING
B65B51/28
PERFORMING OPERATIONS; TRANSPORTING
B65B1/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B5/00
PERFORMING OPERATIONS; TRANSPORTING
B65B9/073
PERFORMING OPERATIONS; TRANSPORTING
B65B57/18
PERFORMING OPERATIONS; TRANSPORTING
B65B1/30
PERFORMING OPERATIONS; TRANSPORTING
B65B9/087
PERFORMING OPERATIONS; TRANSPORTING
B65B51/10
PERFORMING OPERATIONS; TRANSPORTING
B65B57/10
PERFORMING OPERATIONS; TRANSPORTING
B65B51/28
PERFORMING OPERATIONS; TRANSPORTING
A61J3/00
HUMAN NECESSITIES
Abstract
A medicine packaging apparatus 10 has a packaging paper supplying part 42; a sealing device 50 for forming a packaging bag; a medicine introducing part 80 for introducing the medicines M from an opening portion of the packaging bag P in an unsealed-state; a detecting part 90 for detecting presence of the medicines M in an introducing path for the medicines M by the medicine introducing part 80 and a determining part which can determine that a packaging failure occurs under a condition that the presence of the medicines M is detected by the detecting part 90 within a time period after a timing of starting to seal the packaging bag P in which the medicines M have been introduced and before a timing of introducing the medicines M to be packaged in a subsequent packaging bag P through the medicine introducing part 80.
Claims
1. A medicine packaging apparatus, comprising: a packaging paper supplying part for supplying a packaging paper for packaging medicines; a sealing part for sealing the packaging paper supplied from the packaging paper supplying part in a short direction of the packaging paper; a medicine introducing part for introducing the medicines into the packaging paper on an upper stream side of a carrying direction of the packaging paper than the sealing part; and a detecting part for detecting presence of the medicines which are inside the packaging paper and on the upper stream side of the carrying direction than the sealing part; wherein after the packaging paper is sealed, the detecting part can detect whether or not the medicines are present in a part of the packing paper at a head position of the carrying direction where the medicines are introduced before the medicines are introduced.
2. The medicine packaging apparatus according to claim 1, wherein the sealing part is used to form a half-bag shaped packaging paper in which a portion of the packaging paper on a downstream side of a travelling direction of the packaging paper which is used for forming the packaging bag is closed by a first vertical seal in a short direction of the packaging paper, form a horizontal seal extending in a lengthwise direction at the opening portion of the half-bag shaped packaging paper, form a second vertical seal and close the packaging paper in the short direction thereof.
3. A medicine packaging apparatus, comprising: a packaging paper supplying part for supplying a packaging paper for packaging medicines; a sealing part for forming a packaging bag from the packaging paper supplied from the packaging paper supplying part; a medicine introducing part for introducing the medicines into a half-bag shaped packaging paper on an upper stream side of a carrying direction of the packaging paper than the sealing part, a detecting part for detecting presence of the medicines which are inside the packaging paper and on the upper stream side of the carrying direction than the sealing part; and a determining part for determining a packaging condition, wherein the sealing part is used to form the half-bag shaped packaging paper in which a portion of the packaging paper on a downstream side of a travelling direction of the packaging paper which is used for forming the packaging bag is closed by a first vertical seal in a short direction of the packaging paper, form a horizontal seal extending in a lengthwise direction at the opening portion of the half-bag shaped packaging paper, form a second vertical seal and close the packaging paper in the short direction thereof; wherein the medicine packaging apparatus uses the detecting part to perform a sealing detection for detecting the presence of the medicines within a time period after a timing of starting to seal the half-bag shaped packaging paper in which the medicines have been introduced by the second vertical seal which is formed by the sealing part and before a timing of introducing the medicines should be packaged into a subsequent packaging bag through the medicine introducing part, and wherein an event that the presence of the medicines is not detected in the sealing detection, is set as a determination condition for determining that the medicines are normally packaged.
4. The medicine packaging apparatus according to claim 3, wherein the sealing detection is performed after a timing of starting to form a first vertical seal of the packaging bag formed subsequently to the packaging bag in which the medicines have been introduced.
5. The medicine packaging apparatus according to claim 3, wherein the sealing detection is performed after a timing of starting to form a horizontal seal of the packaging bag formed subsequently to the packaging bag in which the medicines have been introduced.
6. A medicine packaging apparatus, comprising: a packaging paper supplying part for supplying a packaging paper for packaging medicines; a sealing part for sealing the packaging paper supplied from the packaging paper supplying part in a short direction of the packaging paper; a medicine introducing part for introducing the medicines into the packaging paper on an upper stream side of a carrying direction of the packaging paper than the sealing part; and a detecting part for detecting presence of the medicines which are inside the packaging paper and on the upper stream side of the carrying direction than the sealing part; wherein after the packaging paper is sealed, a part of the packaging paper at a head position of the carrying direction where the medicines are introduced are photographed before the medicines are introduced into the part, and the detecting part can detect whether or not the medicines are present based on the photographed images.
7. The medicine packaging apparatus according to claim 6, wherein the sealing part is used to form a half-bag shaped packaging paper in which a portion of the packaging paper on a downstream side of a travelling direction of the packaging paper which is used for forming the packaging bag is closed by a first vertical seal in a short direction of the packaging paper, form a horizontal seal extending in a lengthwise direction at the opening portion of the half-bag shaped packaging paper, form a second vertical seal and close the packaging paper in the short direction thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(12) Hereinafter, a medicine packaging apparatus 10 according to one embodiment of the present invention will be described in detail with reference to the accompanying drawings. In this regard, in the following description, a configuration of the medicine packaging apparatus 10 is first described and then a determining method for a packaging failure performed in the medicine packaging apparatus 10 is described.
(13) <<About the Configuration of the Medicine Packaging Apparatus 10>>
(14) As shown in
(15) The medicine supplying part 20 has functions of storing medicines M and dispensing the medicines M to the medicine preparing part 30 in accordance with a prescription. Further, the medicine preparing part 30 has a function of storing the medicines M in units of one package to dispense the medicines M to the medicine packing part 40 in units of one package.
(16) The medicine packing part 40 is configured to package the medicines M dispensed from the medicine preparing part 30 in units of one package and is provided below the medicine preparing part 30 as shown in
(17) More specifically, the guiding member 44b has a function as a guide for guiding the packaging paper S supplied from the packaging paper supplying part 42. The sealing device 50 can press-bond a portion of the packaging paper S on the one end side of the lengthwise direction of the packaging paper S (the downstream side) supplied with being guided by the guiding member 44b or the like to form the packaging paper S into a half-bag shape and press-bond and close an opening portion of the packaging paper S formed in the half-bag shape to form the packaging paper S into the bag shape. Even more specifically, by press-bonding the packaging paper S with the sealing device 50, it is possible to form a packaging bag P containing the medicines M as shown in
(18) As shown in
(19) As shown in
(20) Each of the vertically sealing members 56 is made of a metallic material and formed into a substantially liner shape in a front view thereof as shown in
(21) Further, the cutoff line forming portions 68 can form a perforation on the packaging paper S. In this embodiment, the cutoff line forming portion 68 on the side of the roller frame 50b is constituted of a cutter for forming the perforation and the cutoff line forming portion 68 on the side of the roller frame 50a is constituted of a receiving blade provided so as to correspond to the cutter.
(22) As shown in
(23) As shown in
(24) The medicine introducing part 80 is used for supplying the medicines M dispensed from the medicine preparing part 30 in units of one package to the medicine packing part 40. Although the medicine introducing part 80 may be any part as long as it can supply the medicines M into the packaging paper S, the medicine introducing part 80 is constituted of a hopper in this embodiment. As shown in
(25) The detecting part 90 is used for detecting the presence of the medicines M in an introducing path for the medicines M due to the medicine introducing part 80. As shown in
(26) The control device 100 is used for controlling all of operations of the medicine packaging apparatus 10 and can be constituted of a digital circuit using a CPU or the like. As shown in
(27) <<About a Forming Method for the Packaging Bag P and a Determining Method for the Packaging Failure>>
(28) Subsequently, description will be given to a forming method for the packaging bag P by the sealing device 50 performed in the medicine packaging apparatus 10 and a determining method for the packaging failure performed in the forming process for the packaging bag P. In this regard, in the following description, the forming method for the packaging bag P is first outlined based on
(29) [About the Forming Method for the Packaging Bag P]
(30) The control device 100 forms the packaging bag P according to a control flow shown in
(31) (Step 1)
(32) At the time of forming the packaging bag P, at a step 1, the vertical seal (hereinafter, sometimes referred to as the first vertical seal S1) for closing an downstream end of the packaging bag P is first formed at a head position of the carrying direction of the packaging paper S by the vertically sealing members 56, 56 (see
(33) (Step 2)
(34) At the step 2, the horizontal seal S2 (see
(35) (Step 3)
(36) At a step 3, it is confirmed whether or not the horizontal seal S2 is formed so as to reach a position (a sealing position) at which the packaging bag P should be sealed. In the case of determining that the horizontal seal S2 reaches the sealing position (the step 3=YES), the control flow is shifted to a step 4. In the case of determining that the horizontal seal S2 does not reach the sealing position (the step 3=NO), the control flow is returned to the step 2.
(37) (Step 4)
(38) At the step 4, the vertical seal (hereinafter, sometimes referred to as the second vertical seal S3) for closing an end portion of the packaging bag P on the upper stream side of the carrying direction of the packaging paper S is formed according to a subroutine in
(39) (Step 5)
(40) At the step 5, it is confirmed whether or not the packaging bag P sealed with the second vertical seal S3 at the step 4 is a final one. In the case where the packaging bag P sealed at the step 4 is not the final one (the step 5=NO), the control flow is returned to the step 2. In the case where the packaging bag P sealed at the step 4 is the final one (the step 5=YES), the series of the control flow completes.
(41) (About the Forming Process for the Second Vertical Seal S3)
(42) Subsequently, the subroutine of the forming process for the second vertical seal S3 regarding the described step 4 is described in detail with reference to
(43) (Step 4-1)
(44) At a step 4-1, in order to form the second vertical seal S3, the rotation of the vertically sealing members 56, 56 is started so as to set the heating portions 64, 64 in a positional relationship that the heating portions 64, 64 face each other. After that, the control flow is shifted to a step 4-2.
(45) (Step 4-2)
(46) At the step 4-2, it is confirmed whether or not the process reaches a time point (a contact starting timing) when the heating portions 64, 64 of the vertically sealing members 56, 56 start to contact the packaging paper S as shown in
(47) (Step 4-3)
(48) At the step 4-3, a control for temporarily stopping the rotation of the vertically sealing members 56, 56 is performed. With this control, the vertically sealing members 56, 56 are set in a state that the vertically sealing members 56, 56 are temporarily stopped at a posture in which the heating portions 64, start to contact. After that, the control flow is shifted to a step 4-4.
(49) (Step 4-4)
(50) At the step 4-4, the presence or absence of the medicines M in the internal area of the medicine introducing part 80 and in an area inside the packaging paper S and on the upper stream side of the carrying direction than the vertical seal (the first vertical seal S1 or the second vertical seal S3) which has been already formed by the sealing device 50 is detected by the detecting part 90 (a sealing detection). At this time, the illuminating device 94 is turned on to illuminate the internal area of the medicine introducing part 80. The detection data obtained by the detecting part 90 is inputted into the control device 100. Although the detection data may be any data as long as it is useful for determining the presence or absence of the medicines M, image data photographed by the camera 92 is inputted into the control device 100 as the detection data in this embodiment. Specifically, in the case where the medicines M do not exist, an image only containing the medicine introducing part 80 is obtained as shown in
(51) (Step 4-5)
(52) At the step 4-5, the determination for the presence or absence of the medicines M is performed by the determining part 102 of the control device 100 based on the detection data (the image data) obtained from the sealing detection performed at the step 4-4. In this embodiment, since the image data is obtained as the detection data, the determination for the presence or absence of the medicines M is performed with a method utilizing the image data such as an image analysis. Although the determination for the presence or absence of the medicines M may be performed with any method, it may be possible to preliminarily prepare an image obtained by the camera 92 in the case where the medicines M do not exist as a master image and perform the determination for the presence or absence of the medicines M with using the image actually obtained by the camera 92 and the master image, for example. In this regard, in the case where the determination is performed with using the master image as described above and the packaging paper S is contained in the image obtained by the camera 92, it is preferable to preliminarily prepare different master images depending on the kinds of the packaging paper S. Specifically, although the packaging paper S is supplied in a state that the packaging paper S is two-folded and two surfaces thereof are overlapped with each other, there are cases where the both surfaces of the packaging paper S are transparent, one of the surfaces of the packaging paper S is transparent and an un-transparent portion (for example, a belt having a color such as a white color) is provided on the other one of the surfaces, and the like. It is apparent that there are differences of images obtained by the camera 92 between the case of using the former packaging paper S and the case of using the latter packaging paper S having the un-transparent portion. Thus, in order to adapt the difference of the packaging paper S, it is preferable to preliminarily prepare the different master images depending on the kinds of the packaging paper S. After the determination for the medicines M is performed as described above, the control flow is shifted to a step 4-6.
(53) (Step 4-6)
(54) At step 4-6, it is confirmed whether or not the medicines M are detected as a result of the determination at the step 4-5. Here, in the case where the medicines M are not detected (the step 4-6=YES), it is estimated that the medicines M to be packaged are packed without overflowing from the packaging bag P. In this case, it is determined that the packaging of the medicines M is being performed normally and the control flow is shifted to a step 4-7. On the other hand, in the case where the medicines M are detected (the step 4-6=NO), there is a high possibility that the medicines M to be packaged in a previous packaging bag P1 (the packaging bag P on the lower side in
(55) (Step 4-7)
(56) At the step 4-7, a control for re-starting the rotation of the vertically sealing members 56, 56 which have been temporarily stopped at the step 4-3 is performed. With this control, the heating portions 64, of the vertically sealing members 56, 56 start to contact by surfaces and the second vertical seal S3 is formed.
(57) (Step 4-8)
(58) At a step 4-8, it is confirmed whether or not the forming of the second vertical seal S3 completes. In the case of determining that the forming of the second vertical seal S3 completes (the step 4-8=YES), the series of the control flow completes. On the other hand, in the case of determining that the forming of the second vertical seal S3 does not complete (the step 4-8=NO), the control at the step 4-8 is continuously performed.
(59) (Step 4-9)
(60) At a step 4-9, a process (a packaging failure process) for dealing with the event that the overflow of the medicines M is determined at the described step 4-6 is performed. Specifically, a process for informing that the packaging failure occurs by outputting an audio, displaying an image, lighting a lamp or the like is performed as the packaging failure process. With this process, the series of the control flow shown in
(61) As described above, in the medicine packaging apparatus 10 of this embodiment, it is determined that the packaging failure occurs under the condition that the presence of the medicines M is detected by the detecting part 90 within the time period after the timing of starting to seal the packaging bag P in which the medicines M have been introduced and before the timing of introducing the medicines M to be packaged in the subsequent packaging bag P. With this process, it is possible to accurately detect the packaging failure caused by the event that the medicines M overflow from the packaging bag P in which the medicines M should be packaged, and thereby suppressing time and effort required for the inspection to the minimum.
(62) Further, the described medicine packaging apparatus 10 is configured so that the timing when the vertically sealing members 56 contact the packaging paper S in order to form the second vertical seal S3 is set as the timing of staring to seal the packaging bag P in which the medicines M have been introduced, and at this timing, the bonding of the packaging paper P by the sealing device 50 is interrupted and the medicines M are detected by the detecting part 90. With this configuration, it is possible to detect the packaging failure caused by the event that the medicines M overflow at the time of sealing the packaging bag P with more higher detection accuracy. Further, it is possible to suppress failure such as the event that the medicines M overflowing from the packaging bag P are caught between the vertically sealing members 56, 56.
(63) In this regard, although the example of detecting the medicines M by the detecting part 90 with considering the timing when the vertically sealing members 56 contact the packaging paper S in order to form the second vertical seal S3 as the timing of starting to seal the packaging bag P is described in this embodiment, the present invention is not limited thereto. It may be possible to perform the same process with considering another timing as the timing of starting to seal the packaging bag P. Further, although the example of detecting the medicines M by the detecting part 90 at the timing of starting to seal the packaging bag P is described in this embodiment, the present invention is not limited thereto. It may be possible to detect the presence of the medicines M at any timing (for example, after the sealing) within a time period after the timing of starting to seal the packaging bag P and before the sealing completes. Further, although the example of temporarily stopping the sealing by the vertically sealing members 56 at the timing of detecting the medicines M by the detecting part 90 is described in this embodiment, the present invention is not limited thereto. Specifically, it may be possible to configure so as not to stop the sealing by the vertically sealing members 56 at the time of detecting the presence or absence of the medicines M by the detecting part 90 or decrease a seal forming speed of the vertically sealing members 56.
(64) In this regard, although the example in which the vertically sealing members 56, 56 and the horizontally sealing members 58, 58 which have the roller-shape can be individually controlled and driven in order to adapt the packaging bags P having different lengths is described as the sealing device 50 in this embodiment, the present invention is not limited thereto. Namely, in the case where the bag length of the packaging bag P is just required to be constant, it may be possible to configure the sealing device 50 so as to synchronously drive the vertically sealing members 56, 56 and the horizontally sealing members 58, 58.
(65) Although the example of gripping and sealing the packaging paper S with the vertically sealing members 56, 56 and the horizontally sealing members 58, which have the roller-shape to form the packaging bag P is described in this embodiment, the present invention is not limited thereto. It may be possible to seal the packaging paper S with other aspects and methods to form the packaging bag P.
(66) Further, although the example of sealing the portions of the packaging paper S overlapped with each other by two-folding the packaging paper S to form the packaging paper P is described in this embodiment, the present invention is not limited thereto. Specifically, it may be possible to supply two packaging papers S and bond the packaging papers S so as to overlap with each other to form the packaging bag P.
(67) Although the example in which the detecting device including the camera 92 is described as the detecting device for detecting the medicines in the detecting part 90 in this embodiment, the present invention is not limited thereto. The detecting device may be any device as long as it can detect the presence of the medicines M. Specifically, it may be possible to provide an optical sensor, an infrared sensor and the like which can detect the presence or absence of the medicines M inside the packaging paper S and on the upper stream side of the carrying direction of the packaging paper S than the sealing device 50 as the detecting part 90. In this regard, in the case of using the optical sensor or the like as the detecting part 90, it is preferable to take measures for providing sufficient detection accuracy with considering characteristics of these sensors. Specifically, in the case of setting a detection distance of the optical sensor or the like to be short, there is a concern that the detection accuracy for the presence of small medicines M reduces. Namely, in the case where the size of the medicines M is small, a distance from the optical sensor or the like to the surface of each of the medicines M becomes larger than the case where the size of the medicines M is large. Thus, in the case of setting the detection distance of the optical sensor or the like to be short, there is a concern that the detection accuracy for the small medicines M reduces. On the other hand, in the case of setting the detection distance of the optical sensor or the like to be long, there is a concern that the vertically sealing members 56 or the like are detected as the medicines M. Thus, in the case of using the optical sensor or the like as the detecting part 90, it is preferable to take the measurements such as to set the detection distance with considering the size of the medicines M to be handled and the like.
(68) Further, the detecting part 90 may be arranged at any position as long as it can detect the presence of the medicines M inside the packaging paper S and on the upper stream side of the carrying direction of the packaging paper S than the sealing device 50. Specifically, as shown with the dashed-two dotted line in
(69) Further, in order to improve the detection accuracy for detecting the event that the medicines M are accurately packaged, it may be possible to provide other sensors or the like in addition to the detecting part 90. Specifically, it may be possible to provide a falling sensor for detecting falling of the medicines M at the medicine introducing part 80 or the like. By setting an event that the medicines M are detected by the falling sensor and the overflow of the medicines M is not detected based on the detecting result by the detecting part 90 as a determination condition, it is possible to even more accurately detect whether or not the medicines M dispensed to be packaged are accurately packaged.
(70) Although the example of utilizing the detecting part 90 in order to detect that the medicines M are accurately packaged at the time of sealing the packaging bag P is described in this embodiment, the detecting part 90 may be utilized for other purposes. Specifically, it may be possible to detect the presence of the medicines M with the detecting part 90 at the time when the medicines M to be packaged should be introduced from the medicine introducing part 80 into the packaging paper S. Namely, the detecting part 90 may be utilized for not only the described sealing detection but also the introducing detection for detecting the introducing of the medicines M into the packaging paper S by the medicine introducing part 80. In the case of doing in this way, it is also possible to effectively utilize the detecting part 90 for confirming whether or not the medicines M are supplied into the packaging paper S. Thus, it is possible to confirm the event that the overflow of the medicines M does not occur at the time of sealing the packaging paper S (the time of forming the packaging bag P) from the described sealing detection and also confirm the event that the medicines M are reliably supplied from the introducing detection. Further, it is possible to even more improve the detection accuracy for the event that the medicines M are accurately packaged by determining that the medicines are normally packaged only in the case of confirming the above both events.
(71) Although the example of detecting the presence or absence of the medicines M by the detecting part 90 at the timing of starting to form the second vertical seal S3 is described in this embodiment, the present invention is not limited thereto. Namely, it may be possible to detect the medicines M by the detecting part 90 at any timing as long as the timing is within a time period (hereinafter, sometimes referred to as detectable time period) after the timing of starting to seal the packaging bag P in which the medicines M have been introduced and before the timing of introducing the medicines to be packaged into the packaging bag P subsequently formed through the medicine introducing part 80. Specifically, the detection of the medicines M by the detecting part 90 may be performed within a time period after the sealing of the packaging bag P in which the medicines M have been introduced completes (after forming the second vertical seal S3) and before the timing of introducing the medicines to be packaged into the packaging bag P subsequently formed. Further, the detection by the detecting part 90 may be not only the detection at the predetermined timing (time point) within the described detectable time period but also a detection for keeping detecting over a predetermined time period within the detectable time period and a detection for intermittently detecting within the detectable time period.
(72) Although the example in which the sealing device 50 can grip the packaging paper S with the roller-shaped members containing the vertically sealing members 56, 56 and the horizontally sealing members 58, 58 to bond the packaging paper S is described in this embodiment, the present invention is not limited thereto. It is possible to use a device which can bond the packaging paper S with another method instead of the sealing device 50. Specifically, it may be possible to use a device in which a pair of plate-like heating bodies each having a planar shape such as a T shape are provided and which can bond the packaging paper S by gripping the packaging paper S between the heating bodies instead of the sealing device 50 of this embodiment.
(73) Although the example of continuously performing the detection for the presence or absence of the medicines M by the detecting part 90 and the determination performed by the determining part 102 based on this detection data in the described medicine packaging apparatus 10 is described, it may be possible to perform only the detection by the detecting part 90. In this case, it may be possible to take a configuration in which all of the detection data obtained from the detecting part 90 are later determined by the determining part 102 altogether or a configuration in which a user determines based on the detection data. In the case of providing the camera 92 at the detecting part 90 as is the above embodiment, it may be possible to take a configuration in which the photographing of the inside of the packaging paper S is performed for every package and then all of the photographed images obtained from the camera 92 are processed by the determining part 102 altogether to perform the determination or a configuration in which the user determines based on the photographed images.
(74) Although the representative embodiment of the present invention is described up to here, the embodiment can be modified in various aspects within the range of the technical subject matter of the present invention described in the claims and all of these modifications are also contained in the present invention.
(75) The present invention can be appropriately applied to a general medicine packaging apparatus for packaging medicines with a packaging paper.