Method of improving engine startability using hardware wake-up period control and vehicle using the same
10641194 ยท 2020-05-05
Assignee
Inventors
Cpc classification
F02M37/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/3854
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/3082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D41/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed herein is a vehicle having improved engine startability using hardware wake-up period control by performing a vehicle state detection mode to which a battery voltage, an engine oil temperature, and an engine coolant temperature are applied by a controller in a key-off state of an engine, a wake-up fuel pressure control mode for determining whether a soaking time reaches a wake-up set time by the count of a key-off timer for 80 minutes, a pump operation control mode for operating a low-pressure fuel pump for approximately 1 second by the current supplied in response to a key-off output signal over the period of 80 minutes, and a wake-up repetition control mode for repeating a number of times the low-pressure fuel pump is operated to maximum 6 times.
Claims
1. A method of improving engine startability, comprising: performing a vehicle state detection mode in which a battery voltage detection value, an engine oil temperature detection value, and an engine coolant temperature detection value are read by a controller in a key-off state of an engine, a soaking time is stored, and a count of a key-off timer is initiated; performing a wake-up fuel pressure control mode in which when each of the battery voltage detection value, the engine oil temperature detection value, and the engine coolant temperature detection value satisfies a set condition, whether the soaking time reaches a wake-up set time is determined by the count of the key-off timer; performing a pump operation control mode in which key-off output is sent in response to a signal of the key-offtimer when the soaking time reaches the wake-up set time, and after a low-pressure fuel pump is operated by a current supplied thereto for a time at which the key-off output is maintained, the operation of the low-pressure fuel pump is configured to be stopped by cut-off of the key-off output; and performing a wake-up repetition control mode in which a number of times the low-pressure fuel pump is operated is counted as 1, and after the operation and stop of the low-pressure fuel pump are repeated until a number of times the low-pressure fuel pump is operated is counted as 6, the count of the key-off timer is stopped, wherein the performing the pump operation control mode includes detecting a low-pressure rail pressure and a high-pressure rail pressure formed by residual fuel in a fuel line for supplying fuel to the engine after the key-off, determining and outputting a target pressure of the residual fuel under the low-pressure rail pressure and the high-pressure rail pressure, detecting the high-pressure rail pressure formed by the residual fuel and determining whether the detected high-pressure rail pressure value satisfies a set pressure value, and operating the low-pressure fuel pump in response to the signal of the key-off output and stopping the operation of the low-pressure fuel pump by cut-off of the key-off output.
2. The method of claim 1, wherein the count of the key-off timer is performed in minutes, and the wake-up set time is 80 minutes.
3. The method of claim 1, wherein the low-pressure fuel pump is configured to be operated for 1 second.
4. The method of claim 1, wherein the performing the wake-up fuel pressure control mode includes determining whether the battery voltage detection value satisfies a set voltage value as the set condition, determining whether the engine oil temperature detection value satisfies a set oil temperature value as the set condition when the battery voltage detection value satisfies the set voltage value, determining whether the engine coolant temperature detection value satisfies a set coolant temperature value as the set condition when the engine oil temperature detection value satisfies the set oil temperature value, and determining whether the soaking time reaches the wake-up set time.
5. The method of claim 4, wherein the set voltage value is 10V, the set oil temperature value is 70 C., and the set coolant temperature value is 70 C.
6. The method of claim 4, wherein when each of the voltage detection value, the engine oil temperature detection value, and the engine coolant temperature detection value does not satisfy the set condition, the time count of the key-off timer is stopped.
7. The method of claim 1, wherein the target pressure is a pressure for maintaining the residual fuel in a liquid-phase state to prevent the fuel from changing from liquid phase to gas phase.
8. The method of claim 1, wherein the set pressure value is 24 bar.
9. The method of claim 1, wherein when the detected pressure value is greater than the set pressure value, the time count of the key-off timer is stopped.
10. The method of claim 1, wherein the performing the pump operation control mode further includes stopping a procedure for failure diagnosis of hardware unrelated to operation control of the low-pressure fuel pump, initializing communication with hardware related to the operation control of the low-pressure fuel pump, and supplying a battery current to the low-pressure fuel pump.
11. The method of claim 1, wherein the performing the wake-up repetition control mode includes storing a number of times the low-pressure fuel pump is operated as one wake-up NO, determining whether to continuously perform the count of the key-off timer when a low-pressure pump pressure detection value and the battery voltage detection value satisfy a wake-up stop condition, and stopping the count of the key-off timer when the wake-up NO is counted as 6 by the repeated operation and stop of the low-pressure fuel pump.
12. The method of claim 11, wherein the wake-up stop condition is determined by a relationship between the low-pressure pump pressure detection value and a set low-pressure pump pressure value and a relationship between the battery voltage detection value and a set battery voltage value, and the wake-up stop condition is satisfied when the low-pressure pump pressure detection value is greater than the set low-pressure pump pressure value and when the battery voltage detection value is greater than the set battery voltage value.
13. The method of claim 12, wherein the set low-pressure pump pressure value is 1.5 bar, and the set battery voltage value is 10V.
14. The method of claim 12, wherein when the low-pressure pump pressure detection value is less than the set low-pressure pump pressure value, the soaking time is updated and then the count of the key-off timer is initiated again, and when the battery voltage detection value is less than the set battery voltage value, the count of the key-off timer is stopped.
15. The method of claim 11, wherein the performing the wake-up repetition control mode further includes stopping the count of the key-off timer in a key-on state of the engine.
16. A vehicle comprising: a controller configured to carry out the method of claim 1, the controller comprising a wake-up determination device configured to generate a determination condition satisfaction signal for operating the low-pressure fuel pump based on an ignition key state, an engine oil temperature, and an engine coolant temperature after key-off of the engine, a key-off operation device configured to generate an operation signal for operating the low-pressure fuel pump at a predetermined period when an operation condition of the low-pressure fuel pump occurs, and a switching output device configured to output a key-off output signal to the low-pressure fuel pump for a predetermined time according to the operation signal; and the low-pressure fuel pump operated at a predetermined period and for a predetermined time after the key-off of the engine by control of the controller.
17. The vehicle of claim 16, wherein the predetermined period is 80 minutes.
18. The vehicle of claim 16, wherein the predetermined time is 1 second.
19. The vehicle of claim 16, wherein the low-pressure fuel pump is provided in a fuel tank for storing fuel to pump the fuel, the fuel tank is provided with a high-pressure fuel pump for pumping the fuel, and the fuel tank, the low-pressure fuel pump, and the high-pressure fuel pump form a fuel system together with a common rail for supplying the fuel and an injector for injecting the fuel into an engine combustor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(7) It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various features illustrative of the basic principles of the invention. The specific design features of the present invention as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes will be determined in part by the particular intended application and use environment.
(8) In the figures, reference numbers refer to the same or equivalent parts of the present invention through the several figures of the drawing.
DETAILED DESCRIPTION
(9) Reference will now be made in detail to various embodiments of the present invention(s), examples of which are illustrated in the accompanying drawings and described below. While the invention(s) will be described in conjunction with exemplary embodiments, it will be understood that the present description is not intended to limit the invention(s) to those exemplary embodiments. On the contrary, the invention(s) is/are intended to cover not only the exemplary embodiments, but also various alternatives, modifications, equivalents and other embodiments, which may be included within the spirit and scope of the invention as defined by the appended claims.
(10) Referring to
(11) As a result, the method resolves a phenomenon which occurs when a vehicle travels under a high-load condition and the ignition key thereof is then turned off, the residual fuel in the fuel line is changed from a liquid phase to gas phase, as observed through Boyle's law, while the pressure of the residual fuel is dropped slowly after a certain time period after the key-off. In addition, the method resolves a phenomenon in which when a large amount of gas fuel is in the fuel line, an ignition delay occurs due to the extended time required to form low pressure even through the low-pressure pump is operated. Moreover, the method may maintain constant pressure in the fuel line by controlling fuel pressure after the key-off, and particularly improve the ignition delay due to soaking for approximately one day or more by preventing bubbles from being generated in the residual fuel when the vehicle travels at a high speed and the ignition key thereof is then turned off.
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(13) As illustrated in
(14)
(15) As illustrated in
(16) Hereinafter, the method of improving engine startability using hardware wake-up period control illustrated in
(17) When an engine key is not turned off in the engine key-off determination step (S10), controller 1 maintains a normal fuel pump operation control mode (S220) by maintaining a key-on timer operation (S210) by engine key-on (S200), and continues to perform the engine key-off determination step (S10). In the normal fuel pump operation control mode, controller 1 connects the switching output device 9 to the key-on operation device 7 to send key-on output in response to the signal of the key-on timer, thereby operating the low-pressure fuel pump 220 by the key-on output, as illustrated in
(18) On the other hand, when the engine key is turned off in the engine key-off determination step (S10), the process proceeds to a determination condition variable detection step (S20) so that the controller 1 changes the normal fuel pump operation control mode to a wake-up fuel pump operation control mode. The wake-up fuel pump operation control mode is divided into a vehicle state detection mode (S20 and S30), a wake-up fuel pressure control mode (S40 and S50), a pump operation control mode (S60), and a wake-up repetition control mode (S70 to S110).
(19) Referring to
(20) Controller 1 performs the vehicle state detection mode in a determination condition variable detection step (S20) and a soaking time storage and key-off timer operation step (S30). In the determination condition variable detection step (S20) each value of a battery voltage, an engine coolant temperature, and an engine oil temperature, which are applied as determination condition variables, is read. In the soaking time storage and key-off timer operation step (S30), the soaking time at the moment when the determination condition variables are applied is set as a current soaking time, and the detected soaking time is defined and stored as ST.sub.old. Therefore, it is stored as detected soaking time=ST.sub.old. The key-off timer operation means that the key-off timer counts time in minutes together with storage of ST.sub.old and the ST.sub.old reaches a set time, but does not mean that the switching output device 9 is connected to the key-off operation device 5 to send key-off output therefrom.
(21) Controller 1 performs the wake-up fuel pressure control mode in a wake-up operation condition determination step (S40) and a fuel pressure control condition satisfaction step (S50).
(22) S40 is a step of determining whether or not to satisfy a wake-up operation condition. The wake-up operation condition uses a battery voltage, an engine coolant temperature, and an engine oil temperature, and the values detected in step S20 are respectively applied to the following relationships:
(23) The condition of the battery: battery voltage>a;
(24) The condition of the engine oil: engine oil temperature>b; and
(25) The condition of the engine cooling temperature: engine coolant temperature>c.
(26) Here, a is a set battery voltage of approximately 10V, b is a set engine oil temperature of approximately 70 C., and c is a set engine coolant temperature of approximately 70 C. In addition, the symbol > is a sign of inequality indicative of the size relationship between two values, and A>B means that A is a larger value than B.
(27) Accordingly, when the battery voltage is not greater than a, when the battery voltage is greater than a and the engine oil temperature is not greater than b, or when the engine oil temperature is greater than b and the engine coolant temperature is not greater than c, there is no need to perform the wake-up fuel pump operation control mode. Therefore, the time count of the key-off timer is stopped. The count stop of the key-off timer means the stop of logic execution in the wake-up fuel pump operation control mode. On the other hand, when the battery voltage is greater than a, the engine oil temperature is higher than b, and the engine coolant temperature is higher than c, the process proceeds to a fuel pressure control determination mode (S50).
(28) Referring to
(29) S50 is a step of determining whether or not to satisfy a fuel pressure control condition. The fuel pressure control condition uses a soaking time, and is applied to the following relationship:
(30) The satisfaction of the fuel pressure control condition: ST.sub.now>ST.sub.old+A [time (minute)].
(31) Here, ST.sub.old is a soaking time detected at the time when the engine key-off is determined, A is an elapsed time after satisfying the wake-up operation condition, and ST.sub.now. is a set soaking time of approximately 80 minutes. In addition, the symbol > is a sign of inequality indicative of the size relationship between two values, and ST.sub.now>ST.sub.old+A [time (minute)] means that the soaking time at the present time exceeds a set time of 80 minutes.
(32) Referring to
(33) The controller 1 performs the pump operation control mode in the wake-up pump operation control step (S60).
(34) Referring to
(35) The wake-up failure diagnosis stop step (S61) is configured to stop a procedure for failure diagnosis of hardware unrelated to wake-up functions. Therefore, only controller 1 and the low-pressure fuel pump 220 are activated when the ECU 100 controls the operation of the wake-up pump, thereby reducing the consumption of the battery voltage. The low-pressure rail pressure detection step (S62) is configured for detecting the pressure of the residual fuel in a low-pressure fuel line (e.g. a common rail) after fuel is supplied thereto. The high-pressure pump pressure detection step (S63) is configured for detecting the pressure applied to a high-pressure pump. The communication initialization step (S64) is a step of checking communication such as Controller Area Network (CAN). Therefore, the ECU 100 checks the communication state of hardware related to the operation control of the low-pressure pump 220 and controller 1. The target pressure determination and output step (S65) is configured for determining and outputting a target pressure of residual fuel that may resolve the extended time required to form low pressure which causes an ignition delay when the low-pressure pump is operated under the conditions of the detected low-pressure rail pressure and high-pressure pump pressure. That is, the target pressure is a pressure for maintaining the residual fuel in a liquid-phase state to prevent the fuel from changing from a liquid phase to gas phase due to the rapid deterioration of the residual fuel pressure in the fuel line. The current supply (main relay) step (S66) is configured to connect the battery.
(36) Referring to
(37) Particularly, the high-pressure rail pressure determination step (S67) is configured to detect the residual fuel pressure in a high-pressure fuel line (e.g. a common rail) after fuel is supplied thereto. In the present case, the high-pressure rail pressure is determined by the following relationship:
(38) The determination of high-pressure rail pressure: high-pressure rail pressure<e.
(39) Here, the high-pressure rail pressure is a pressure of the high-pressure rail in the fuel line detected at the present time (i.e. a detected high-pressure rail pressure), and e is a set high-pressure rail pressure of 24 bar. However, the pressure of the high-pressure fuel pump 230 detected at the present time may be applied instead of the above high-pressure rail pressure. In addition, the symbol < is a sign of inequality indicative of the size relationship between two values, and high-pressure rail pressure<e means that the detected high-pressure rail pressure at the present time is a value less than 24 bar.
(40) Therefore, when the high-pressure rail pressure (i.e. the detected high-pressure rail pressure) is greater than 24 bar, there is no need to operate the low-pressure fuel pump 220. Thus, the time count of the key-off timer is stopped and the process proceeds to step S80-1 of
(41) The low-pressure pump operation step (S68) is a step of operating the low-pressure fuel pump 220 when the high-pressure rail pressure (i.e. the detected high-pressure rail pressure) is less than 24 bar.
(42) Referring to
(43) As a result, the operation and stop of the low-pressure fuel pump 220 is completed by one cycle of wake-up pump operation control.
(44) Referring to
(45) S70 is a step which counts the wake-up NO as N and storing the same. Here, the wake-up NO is the number of times the low-pressure fuel pump is operated for one cycle of wake-up pump operation control, and N is a count number and is increased by 1, 2, 3, . . . , n (n is an integer equal to or greater than 4). Therefore, wake-up NO=1 means that the low-pressure fuel pump 220 is operated and stopped once by one cycle of wake-up pump operation control.
(46) S80 is a step of determining whether a wake-up stop condition is satisfied by the low-pressure pump pressure. To the present end, the following relationship is applied to the step:
(47) The determination of low-pressure pump pressure: low-pressure pump pressure>f.
(48) Here, the low-pressure pump pressure is a pressure of the low-pressure pump detected at the present time (i.e. a detected low-pressure pump pressure), and f is a set low-pressure pump pressure of 1.5 bar. However, the pressure in the fuel line (e.g. the low-pressure rail detected at the present time may be applied instead of the above low-pressure pump pressure. In addition, the symbol > is a sign of inequality indicative of the size relationship between two values, and low-pressure pump pressure>f means that the detected high-pressure pump pressure at the present time is a larger value than 1.5 bar.
(49) Therefore, when the low-pressure pump pressure (i.e. the detected low-pressure pump pressure) is less than 1.5 bar, there is no need to operate the low-pressure fuel pump 220. Thus, the time count of the key-off timer is stopped and the process proceeds to step S80-1.
(50) Step S80-1 is configured for initializing the first-stored soaking time (ST.sub.old) in step S30 to a current soaking time. The present step is performed when the high-pressure rail pressure (i.e. the detected high-pressure rail pressure) is greater than 24 bar (S67) and when the low-pressure pump pressure (i.e. the detected low-pressure pump pressure) is less than 1.5 bar (S80). Therefore, the soaking time is stored in the state in which ST.sub.now is changed to ST.sub.old at the time of the determination of high-pressure rail pressure or at the time of the determination of low-pressure pump pressure in step S80-1, but the soaking time changed from ST.sub.now to ST.sub.old differs from the soaking time (ST.sub.old) which is first stored after key-off. The reason is because the soaking time initialization step (S80-1) precedes the fuel pressure control condition satisfaction step (S50) and the relationship ST.sub.now>ST.sub.old+A [time (minute)] is applied to the determination of fuel pressure control condition satisfaction (S50).
(51) S90 is a step of determining whether the wake-up stop condition is satisfied by the battery voltage. To the present end, the following relationship is applied to the step:
(52) The condition of wake-up stop: battery voltage>g.
(53) Here, the battery voltage is a battery voltage detected at the present time, and g is a set battery voltage of 10V. Therefore, the battery voltage of 10V is applied to both of the wake-up stop condition (S90) and the battery condition (S20). In addition, the symbol > is a sign of inequality indicative of the size relationship between two values, and battery voltage>g means that the detected battery voltage at the present time is a larger value than 10V.
(54) Therefore, when the battery voltage (i.e. the detected battery voltage) is less than 10V, there is no need to operate the low-pressure fuel pump 220. Thus, the count of the key-off timer is stopped, and at the same time the method of improving engine startability using hardware wake-up period control is completed and initialized by the controller 1.
(55) S100 is a step of determining an interruption condition according to the wake-up stop. The present is determined by engine key-on. Referring to
(56) S110 is a step of determining the number of times the low-pressure fuel pump is operated in the state in which the key-off is maintained. To the present end, the relationship related to the number of times wake-up is performed is applied to the step:
(57) The number of times wake-up is performed: wake-up NO<B.
(58) Here, wake-up NO is the number of times the low-pressure fuel pump is operated, which is counted and stored in step S70, and B is the set number of times the low-pressure fuel pump is operated and is 6. In addition, the symbol < is a sign of inequality indicative of the size relationship between two values, and wake-up NO<B means that the number of times the low-pressure fuel pump is operated at the present time is a value less than 6.
(59) Therefore, when the number of times the low-pressure fuel pump is operated does not exceed 6 times, the process feeds back to step S50 and the fuel pressure control condition satisfaction step is performed. In the present step, when the fuel pressure control condition of ST.sub.now>ST.sub.old+A [Time (minute)] is satisfied after 80 minutes, the wake-up pump operation control step (S60) is performed. As a result, N for determining the wake-up NO is 2, and thus the cycle of wake-up pump operation control is performed twice so that the number of times the low-pressure fuel pump 220 is operated is also 2 times. The present procedure is repeated 6 times until the set value of B is 6.
(60) On the other hand, when the number of times the low-pressure fuel pump is operated is 6 times, the count of the key-off timer is stopped and at the same time the method of improving engine startability using hardware wake-up period control is completed and initialized by the controller 1.
(61) As described above, in the vehicle according to an exemplary embodiment of the present invention, the engine startability using hardware wake-up period control is improved by performing the vehicle state detection mode to which the battery voltage, engine oil temperature, and engine coolant temperature are applied by controller 1 in the key-off state of the engine, the wake-up fuel pressure control mode for determining whether the soaking time reaches a wake-up set time by the count of the key-off timer for 80 minutes, the pump operation control mode for operating the low-pressure fuel pump 220 for approximately 1 second by the current supplied in response to the key-off output signal over a period of 80 minutes, and the wake-up repetition control mode for repeating the number of times the low-pressure fuel pump 220 is operated to a maximum of 6 times. Thus, it is possible to prevent the change of fuel from a liquid phase to gas phase due to the rapid deterioration of residual fuel in the fuel system 200 when the engine is driven under a high load and then the ignition key thereof is turned off while resolving restriction due to addition of separate hardware. Particularly, the present invention can also prevent deactivation due to discharge of the battery by applying the State of Charge (SOC) of the battery to a condition of operation of the low-pressure fuel pump 220.
(62) A vehicle according to the exemplary embodiments of the present invention has the following advantages and effects by application of ECU wake-up period control to improve engine startability.
(63) Firstly, there is no need for additional hardware such as an interface or a gateway and an ECU pin in the control of fuel pressure performed after the ignition key of an engine is turned off. Secondly, since the fuel pressure is controlled by operating a low-pressure pump using an ECU, the engine startability is effectively improved. Thirdly, since the wake-up period of the ECU for operating the low-pressure pump is connected to the soaking time of the engine, an ignition delay is improved even after the vehicle is stopped for one day or more. Fourthly, it is possible to prevent bubbles from being generated in residual fuel in a fuel line even though the vehicle travels under a high load and the ignition key thereof is then turned off. Fifthly, the pressure in the fuel line can be uniformly maintained by the control of fuel pressure performed after the ignition key of the engine is turned off. Sixthly, since the low-pressure pump is operated based on the SOC of the battery by the ECU, it is possible to improve engine startability without the discharge of the battery.
(64) For convenience in explanation and accurate definition in the appended claims, the terms upper, lower, internal, outer, up, down, upwards, downwards, front, rear, back, inside, outside, inwardly, outwardly, internal, external, forwards and backwards are used to describe features of the exemplary embodiments with reference to the positions of such features as displayed in the figures.
(65) The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teachings. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and their practical application, to thereby enable others skilled in the art to make and utilize various exemplary embodiments of the present invention, as well as various alternatives and modifications thereof. It is intended that the scope of the invention be defined by the Claims appended hereto and their equivalents.