X-ray emitting device comprising a focusing electrode composed of a ceramic-based material
10643816 ยท 2020-05-05
Assignee
Inventors
Cpc classification
H01J35/14
ELECTRICITY
H01J35/066
ELECTRICITY
International classification
Abstract
The present invention provides an X-Ray emitting device that comprises a focusing electrode composed of a ceramic-based material, which can be manufactured by a simple process and is excellent in durability.
Claims
1. An X-ray emitting device, which comprises an electron transfer part in the form of a tube, which comprises a first base end, a first front end, and a first hollow part extending between the first base end and the first front end; an electron focusing part in the form of a tube, which comprises a second base end, a second front end, and a second hollow part extending between the second base end and the second front end; an electron transfer channel formed by the coupling of the electron transfer part and the electron focusing part in which the first hollow part and the second hollow part are communicated; an emitter part comprising an emitter that emits electrons in the electron transfer channel; and an X-ray emitting part installed at the first front end, which emits an X-ray generated by collision with an electron that passes through the electron transfer channel outside the electron transfer channel, wherein the electron focusing part is composed of an electrically conductive ceramic-based material.
2. The X-ray emitting device of claim 1, which further comprises a ceramic-based sealing material, which is applied between the adjacent sides of the electron transfer part and the electron focusing part to bond and seal the adjacent sides.
3. The X-ray emitting device of claim 1, wherein the electron transfer part is composed of a ceramic-based material comprising O and further comprising at least one element selected from the group consisting of Al, Si, Cr, Mg, Y, and Zr; and the electron focusing part is composed of an electrically conductive ceramic-based material comprising at least one metal element selected from the group consisting of Sn, Ga, In, Tl, As, Pb, Cd, Ba, Ce, Co, Fe, Gd, La, Mo, Nb, Pr, Sr, Ta, Ti, V, W, Y, Zr, Si, Sc, Ni, Al, Zn, Mg, Li, Ge, Rb, K, Hf, and Cr; and at least one element selected from the group consisting of Si, B, C, O, S, P, and N.
4. The X-ray emitting device of claim 1, wherein the electron focusing part is a focusing electrode, which focuses electrons emitted from the emitter part in random directions and reaching the electron focusing part to guide the electrons in the form of an electron beam directed in one direction to the electron transfer part, and the emitter of the emitter part is located in the second hollow part.
5. The X-ray emitting device of claim 1, wherein the emitter part comprises an electrically conductive emitter holder to which the emitter is seated and secured and a vacuum tube connected to the emitter holder, and the emitter holder is located in the second hollow part.
6. The X-ray emitting device of claim 1, wherein the X-ray emitting part comprises a metal target plate and a top cap, wherein the metal target plate comprises a first side and a second side opposite to the first side, the central portion of the first side is exposed to the electron transfer channel, and the peripheral portion of the first side excluding the central portion of the first side is joined to the end of the electron transfer part by brazing, and wherein the top cap comprises an opening to expose the central portion of the second side to the outside of the electron transfer channel and is joined to the peripheral portion of the second side by brazing while it is in contact with the peripheral portion of the second side, excluding the central portion of the second side, and the lateral side of the metal target plate to surround them.
7. The X-ray emitting device of claim 6, wherein the metal target plate of the X-ray emitting part is joined to the first front end by brazing to seal the first front end, and the second hollow part is in a sealed structure while the emitter and the emitter holder of the emitter part are located in the second hollow part.
8. The X-ray emitting device of claim 1, wherein a first tube groove having a structure recessed in the direction of the outer peripheral side of the electron transfer part is formed along the inner peripheral side of the electron transfer part on at least a part of the inner peripheral side of the electron transfer part adjacent to the first base end.
9. The X-ray emitting device of claim 8, wherein a first tube arm having a structure recessed in the direction of the inner peripheral side of the electron focusing part is formed along the outer peripheral side of the electron focusing part on at least a part of the outer peripheral side of the electron focusing part adjacent to the second front end.
10. The X-ray emitting device of claim 9, wherein the first tube groove and the first tube arm are complementarily engaged.
11. The X-ray emitting device of claim 10, wherein a ceramic-based sealing material is applied between the complementarily engaged sides of the first tube groove and the first tube arm to bond and seal the complementarily engaged sides.
12. The X-ray emitting device of claim 1, wherein the electron focusing part further comprises an annular flange protruding outward in the radial direction of the tube from the outer peripheral side of the second base end, at least a part of the electron focusing part excluding the second base end and the flange is located in the first hollow part, and a ceramic-based sealing material is applied between the adjacent sides of the flange and the first base end to bond and seal the adjacent sides.
13. The X-ray emitting device of claim 5, which further comprises an end cap, wherein the end cap comprises a penetrating hole through which the vacuum tube of the emitter part passes and the inner peripheral side of which is joined to the vacuum tube by brazing, and the end cap is coupled to the second base end to seal the second base end.
14. The X-ray emitting device of claim 13, wherein the end cap is composed of a ceramic-based material, and a ceramic-based sealing material is applied between at least a part of the adjacent sides of the electron focusing part and the end cap to bond and seal the adjacent sides.
15. The X-ray emitting device of claim 13, wherein the end cap is composed of a ceramic-based material or an electrically conductive metal, and at least a part of the adjacent sides of the electron focusing part and the end cap are joined to each other by brazing.
16. The X-ray emitting device of claim 13, wherein a second tube arm having a structure recessed in the direction of the inner peripheral side of the electron focusing part is formed along the outer peripheral side of the electron focusing part on at least a part of the outer peripheral side of the electron focusing part adjacent to the second base end, a groove having a complementary shape to the second tube arm is formed at the central portion of the end cap, and a ceramic-based sealing material is applied between the complementarily engaged sides of the groove of the end cap and the second tube arm to bond and seal the complementarily engaged sides.
17. The X-ray emitting device of claim 5, wherein a third tube arm having a structure protruding inward in the radial direction of the tube is formed along the inner peripheral side of the electron focusing part on the inner peripheral side of the electron focusing part adjacent to the second base end, and the inner peripheral side of the third tube arm and the vacuum tube are coupled by brazing to seal the second base end.
18. The X-ray emitting device of claim 1, wherein the electron focusing part is a tube block formed from the ceramic-based material in a mold having a predetermined shape.
19. The X-ray emitting device of claim 1, wherein the electron focusing part is formed by the hardening of a ceramic paste comprising a ceramic-based material on a part of the inner peripheral side adjacent to the first base end and the first base end.
20. The X-ray emitting device of claim 19, wherein the electron focusing part comprises a closing part formed by the hardening of a ceramic paste comprising a ceramic-based material on a part of the outer peripheral side adjacent to the first base end.
21. The X-ray emitting device of claim 2, wherein the ceramic-based sealing material has an adhesive strength of 1 N/mm.sup.2 to 50 N/mm.sup.2 to a ceramic-based material.
22. The X-ray emitting device of claim 21, wherein the electron transfer part comprises a ceramic-based material comprising O and further comprising at least one element selected from the group consisting of Al, Si, Cr, Mg, Y, and Zr.
23. The X-ray emitting device of claim 1, wherein the emitter is a carbon nanotube sheet that comprises carbon nanotubes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION FOR CARRYING OUT THE INVENTION
(24) <X-Ray Emitting Device>
(25) The X-ray emitting device according to the present invention comprises an electron transfer part in the form of a tube, which comprises a first base end, a first front end, and a first hollow part extending between the first base end and the first front end;
(26) an electron focusing part in the form of a tube, which comprises a second base end, a second front end, and a second hollow part extending between the second base end and the second front end;
(27) an electron transfer channel formed by the coupling of the electron transfer part and the electron focusing part in which the first hollow part and the second hollow part are communicated;
(28) an emitter part comprising an emitter that emits electrons in the electron transfer channel; and
(29) an X-ray emitting part installed at the first front end, which emits an X-ray generated by collision with an electron that passes through the electron transfer channel outside the electron transfer channel,
(30) wherein the electron transfer part and the electron focusing part are each composed of an electrically conductive ceramic-based material.
(31) Accordingly, the specific structure of the X-ray emitting part that can be practiced in the scope of the present invention will be described in detail with reference to the following non-limiting examples.
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(33) Referring to these drawings, the X-ray emitting device (100) comprises an electron transfer part (110), an electron focusing part (120), an emitter part (130) comprising an emitter (132) for emitting electrons when a voltage is applied, and an X-ray emitting part (140).
(34) The X-ray emitting device (100) further comprises an electron transfer channel (C1) formed by the coupling of the electron transfer part (110) and the electron focusing part (120).
(35) In addition, the X-ray emitting device (100) further comprises a ceramic-based sealing material (160), which couples the electron transfer part (110) and the electron focusing part (120) and seals the coupled part from the outside.
(36) The ceramic-based sealing material (160) is applied between the adjacent sides of the electron transfer part (110) and the electron focusing part (120) to bond and seal the adjacent sides. In the present invention, both the electron transfer part (110) and the electron focusing part (120) may be composed of a ceramic-based material. The ceramic-based sealing material (160) has an advantage that it may not only securely couple the electron transfer part (110) and the electron focusing part (120), which are composed of the same material, but also simplify the joining process.
(37) The ceramic-based sealing material (160) may be a material having an adhesive strength of 1 N/mm.sup.2 to 50 N/mm.sup.2 to a ceramic-based material. Specifically, it may comprise a ceramic-based material that comprises O (oxygen) and further comprises at least one element selected from the group consisting of Al, Si, Cr, Mg, Y, and Zr.
(38) The electron transfer part (110) is in the form of a tube and comprises a first base end (111b), a first front end (111a), and a first hollow part (112) extending between the first base end (111b) and the first front end (111a). In addition, the electron transfer part (110) may be composed of a ceramic-based material comprising O and further comprising at least one element selected from the group consisting of Al, Si, Cr, Mg, Y, and Zr.
(39) The electron transfer part (110) is a tube block formed from the ceramic-based material in a mold having a predetermined shape.
(40) The outer diameter (fd1) of the electron transfer part (110) may be determined in consideration of the size of the X-ray emitting device (100) to be implemented, but it is preferable that the size is appropriate to minimize the absorption of electrons or X-rays that pass through it and to minimize the deterioration of the mechanical strength. In this respect, the desirable outer diameter (fd1) of the electron transfer part (110) may be 2 mm to 20 cm.
(41) A first tube groove (114) having a structure recessed in the direction of the outer peripheral side of the electron transfer part (110) may be formed along the inner peripheral side of the electron transfer part (110) on at least a part of the inner peripheral side of the electron transfer part adjacent (110) to the first base end (111b). Here, the inner peripheral side may correspond to the inner side defining the first hollow part (112), and the outer peripheral side may correspond to the outermost side of the electron transfer part (110) surrounding the first hollow part (112) with respect to the first hollow part.
(42) The first hollow part (112) has a step in the region where the first tube groove (114) exists with reference to the vertical cross-section according to
(43) However, if the inner diameter (md2, second inner diameter) at the step is too small with respect to the first inner diameter (md1), the coupling force with the electron focusing part (120) to be described later may be deteriorated. This is because the area contactable with the electron focusing part (120) is reduced in the above case under the circumstance that the electron transfer part is coupled to the electron focusing part (120) while the first tube groove (114) is in contact with a part of the electron focusing part. In addition, if the second inner diameter (md2) is too large, the strength at the first base end (111b) of the electron transfer part (110) may be too low, which is also undesirable.
(44) Thus, the present invention provides a preferred range of the second inner diameter (md2), which may be specifically 110% to 150%, more specifically 120% to 140%, of the first inner diameter (md1).
(45) The electron focusing part (120) is a focusing electrode, which focuses electrons emitted from the emitter part (130) in random directions and reaching the electron focusing part to guide the electrons in the form of an electron beam directed in one direction to the electron transfer part (110).
(46) The electron focusing part (120) is in the form of a tube and comprises a second base end (121b), a second front end (121a), and a second hollow part (122) extending between the second base end (121b) and the second front end (121a).
(47) The electron focusing part (120) may be composed of an electrically conductive ceramic-based material comprising at least one metal element selected from the group consisting of Sn, Ga, In, Tl, As, Pb, Cd, Ba, Ce, Co, Fe, Gd, La, Mo, Nb, Pr, Sr, Ta, Ti, V, W, Y, Zr, Si, Sc, Ni, Al, Zn, Mg, Li, Ge, Rb, K, Hf, and Cr; and at least one element selected from the group consisting of Si, B, C, O, S, P, and N.
(48) The electron focusing part (120) is a tube block formed from the ceramic-based material in a mold having a predetermined shape.
(49) A first tube arm (124) having a structure recessed in the direction of the inner peripheral side of the electron focusing part (120) is formed along the outer peripheral side of the electron focusing part (120) on at least a part of the outer peripheral side of the electron focusing part (120) adjacent to the second front end (121a). Here, the inner peripheral side may correspond to the inner side defining the second hollow part (122), and the outer peripheral side may correspond to the outermost side of the electron focusing part (120) surrounding the second hollow part (122) with respect to the second hollow part.
(50) The outer side of the electron focusing part (120) adjacent to the second front end (121a) has a step in the region where the first tube arm (124) exists with reference to the vertical cross-section according to
(51) However, if the outer diameter (fd3, second outer diameter) at the step of the electron focusing part (120) is too small with respect to the first outer diameter (fd2), the strength of the second front end (121a), specifically the first tube arm (124), of the electron focusing part (120) may be excessively deteriorated, which is not desirable.
(52) On the other hand, if the second outer diameter (fd3) is too large, the stability of the coupling between the electron focusing part (120) and the electron transfer part (110) may be deteriorated.
(53) For example, a part (J1 in
(54) However, as the second outer diameter (fd3) is increased, the area of the part (J2) of the first tube arm (124) is relatively expanded, and the area of the part (J1) of the first tube arm (124) is relatively narrowed. Thus, the coupling force of each of these parts (J1, J2) to the electron transfer part (110) may greatly vary.
(55) If the unbalance of the coupling force at the different parts is increased as described above, damage is likely to occur to the coupling at any of the parts having a rather weak coupling strength, which may lead to an undesirable defect that the overall coupling structure is distorted or that damage is propagated from the site where the damage is originated to another site.
(56) Thus, it is not preferable that the second outer diameter (fd3) is too large from the viewpoint of preventing the above-described defect, and the present invention provides a preferable range of the second outer diameter (fd3). In an example on the above, the second outer diameter (fd3) may be 50% to 90%, specifically 60% to 80%, of the first outer diameter (fd2).
(57) The inner diameter (md3) of the electron focusing part (120) is closely related to the distance to the electrons emitted from the emitter (132). This can be an important factor in the focusing level of electrons and should be carefully determined.
(58) For example, if the inner diameter of the electron focusing part (120) is too large beyond a certain level, electrons do not focus well, the spreading of electrons may excessively occur in a beam composed of the electrons that have passed through the electron focusing part (120), and the electrons reaching the anode in this state can hardly develop a desired level of an X-ray.
(59) On the other hand, if the inner diameter of the electron focusing part (120) is too small to deviate from a certain level, the force to focus electrons in a beam adjacent to the electron focusing part (120) is too strong, whereby the beam may be overcrossed, which may result in the spreading of electrons.
(60) Therefore, even if the size of the X-ray emitting device (100) is designed to be relatively large, it is preferable that the inner diameter (md3) of the electron focusing part (120) falls within a predetermined range.
(61) In an example on the above, the inner diameter (md3) of the electron focusing part (120) may be 10% to 90%, specifically 50% to 90%, of the first inner diameter (md1).
(62) The coupling between the electron transfer part (110) and the electron focusing part (120) may be achieved as the first tube groove (114) and the first tube arm (124) are complementarily engaged with each other. Here, a ceramic-based sealing material (160) may be applied between the complementarily engaged sides of the first tube groove (114) and the first tube arm (124), and the ceramic-based sealing material (160) bonds and seals the complementarily engaged sides.
(63) As shown in
(64) As described above, the electron transfer part (110) and the electron focusing part (120) may be coupled to each other to communicate the first hollow part (112) and the second hollow part (122), thereby forming an electron transfer channel (C1). The emitter (132) of the emitter part (130) is located in the second hollow part (122) so that the electrons emitted from the emitter (132) can be focused immediately upon the emission thereof.
(65) The emitter part (130) comprises an electrically conductive emitter holder (134) to which the emitter (132) is seated and secured and a vacuum tube (136) connected to the emitter holder (134). In such event, the emitter holder (134) is located in the second hollow part (122). The emitter holder (134) may be composed of a metallic material that is electrically conductive and is not easily deformed or melted even at high temperatures. Specifically, it may comprise any one of tungsten (W), iron (Fe), nickel (Ni), titanium (Ti), silver (Ag), copper (Cu), and chromium (Cr).
(66) The X-ray emitting part (140) comprises a metal target plate (142) and an electrically conductive top cap (144). The metal target plate (142) comprises a first side (142a) and a second side (142b) opposite to the first side (142a). In such event, the central portion of the first side (142a) is exposed to the electron transfer channel (C1), and the peripheral portion of the first side (142a) excluding the central portion of the first side (142a) may be joined to the end of the electron transfer part (110) by brazing (170), whereby one side of the electron transfer channel (C1) is sealed.
(67) The top cap (144) comprises a circular opening to expose the central portion of the second side (142b) to the outside of the electron transfer channel (C1). The top cap (144) is joined to the peripheral portion of the second side (142b) by brazing (170) while it is in contact with the peripheral portion of the second side (142b), excluding the central portion of the second side (142b), and the lateral side of the metal target plate (142) to surround them.
(68) For reference, the brazing (170) in the present invention refers to joining objects that are in contact with a metallic brazing material, for example, one or more alloying materials selected from the group consisting of silver, copper, and titanium, by heating the brazing material to 700 to 800 degrees Celsius.
(69) The X-ray emitting device (100) according to the present invention further comprises an end cap (150).
(70) The end cap (150) comprises a penetrating hole (152). While the vacuum tube (136) of the emitter part (130) passes through the penetrating hole (152), the inner peripheral side of the penetrating hole (152) is joined to the vacuum tube (136) by brazing (170). The end cap (150) in a state in which the vacuum tube (136) is joined as described above is coupled to the second base end (121b) of the electron focusing part (120) so as to seal the electron transfer channel (C1) on the side of the second base end (121b).
(71) The end cap (150) may be composed of a ceramic-based material, for example, the same material as that of the electron transfer part (110). It is coupled to the second base end (121b) of the electron focusing part (120) with a ceramic-based sealing material (160) as in the coupling between the electron focusing part (120) and the electron transfer part (110). The ceramic-based sealing material (160) is applied between at least a part of the adjacent sides of the electron focusing part (120) and the end cap (150) to bond and seal the adjacent sides.
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(73) Referring to these drawings, the X-ray emitting device (200) comprises an electron transfer part (210), an electron focusing part (220), an emitter part (230) comprising an emitter (232) for emitting electrons when a voltage is applied, and an X-ray emitting part (240).
(74) The X-ray emitting device (200) further comprises an electron transfer channel (C2) formed by the coupling of the electron transfer part (210) and the electron focusing part (220).
(75) In addition, the X-ray emitting device (200) further comprises a ceramic-based sealing material (260), which couples the electron transfer part (210) and the electron focusing part (220) and seals the coupled part from the outside.
(76) The ceramic-based sealing material (260) is applied between the adjacent sides of the electron transfer part (210) and the electron focusing part (220) to bond and seal the adjacent sides. In the present invention, both the electron transfer part (210) and the electron focusing part (220) may be composed of a ceramic-based material. The ceramic-based sealing material (260) has an advantage that it may not only securely couple the electron transfer part (210) and the electron focusing part (220), which are composed of the same material, but also simplify the joining process.
(77) The ceramic-based sealing material (260) may be a material having an adhesive strength of 1 N/mm.sup.2 to 50 N/mm.sup.2 to a ceramic-based material. Specifically, it may comprise a ceramic-based material that comprises O (oxygen) and further comprises at least one element selected from the group consisting of Al, Si, Cr, Mg, Y, and Zr.
(78) The electron transfer part (210) is in the form of a tube and comprises a first base end (211b), a first front end (211a), and a first hollow part (212) extending between the first base end (211b) and the first front end (211a). In addition, the electron transfer part (210) may be composed of a ceramic-based material comprising O and further comprising at least one element selected from the group consisting of Al, Si, Cr, Mg, Y, and Zr.
(79) The electron transfer part (210) is a tube block formed from the ceramic-based material in a mold having a predetermined shape.
(80) The outer diameter and the inner diameter for implementing the electron transfer part may be appropriately selected from the preferable ranges described with reference to
(81) A first tube groove (214) having a structure recessed in the direction of the outer peripheral side of the electron transfer part (210) may be formed along the inner peripheral side of the electron transfer part (210) on at least a part of the inner peripheral side of the electron transfer part adjacent (210) to the first base end (211b). Here, the inner peripheral side may correspond to the inner side defining the first hollow part (212), and the outer peripheral side may correspond to the outermost side of the electron transfer part (210) surrounding the first hollow part (212) with respect to the first hollow part.
(82) The first hollow part (212) has a step in the region where the first tube groove (214) exists with reference to the vertical cross-section according to
(83) The electron focusing part (220) is a focusing electrode, which focuses electrons emitted from the emitter part (230) in random directions and reaching the electron focusing part to guide the electrons in the form of an electron beam directed in one direction to the electron transfer part (210).
(84) The electron focusing part (220) is in the form of a tube and comprises a second base end (221b), a second front end (221a), and a second hollow part (222) extending between the second base end (221b) and the second front end (221a).
(85) The electron focusing part (220) may be composed of an electrically conductive ceramic-based material comprising at least one metal element selected from the group consisting of Sn, Ga, In, Tl, As, Pb, Cd, Ba, Ce, Co, Fe, Gd, La, Mo, Nb, Pr, Sr, Ta, Ti, V, W, Y, Zr, Si, Sc, Ni, Al, Zn, Mg, Li, Ge, Rb, K, Hf, and Cr; and at least one element selected from the group consisting of Si, B, C, O, S, P, and N.
(86) The electron focusing part (220) is a tube block formed from the ceramic-based material in a mold having a predetermined shape.
(87) A first tube arm (224) having a structure recessed in the direction of the inner peripheral side of the electron focusing part (220) is formed along the outer peripheral side of the electron focusing part (220) on at least a part of the outer peripheral side of the electron focusing part (220) adjacent to the second front end (221a).
(88) In addition, a first tube arm (226) having a structure recessed in the direction of the inner peripheral side of the electron focusing part (220) is formed along the outer peripheral side of the electron focusing part on at least a part of the outer peripheral side of the electron focusing part (220) adjacent to the second base end (221b).
(89) Here, the inner peripheral side may correspond to the inner side defining the second hollow part (222), and the outer peripheral side may correspond to the outermost side of the electron focusing part (220) surrounding the second hollow part (222) with respect to the second hollow part.
(90) The outer side of the electron focusing part (220) adjacent to the second front end (221a) has a step in the region where the first tube arm (224) exists with reference to the vertical cross-section according to
(91) The outer side of the electron focusing part (220) adjacent to the second base end (221b) has another step in the region where the second tube arm (226) exists with reference to the vertical cross-section according to
(92) The outer diameter and the inner diameter for implementing the electron focusing part may be appropriately selected from the preferable ranges described referring to
(93) The coupling between the electron transfer part (210) and the electron focusing part (220) may be achieved as the first tube groove (214) and the first tube arm (224) are complementarily engaged with each other. Here, a ceramic-based sealing material (260) may be applied between the complementarily engaged sides of the first tube groove (214) and the first tube arm (224), and the ceramic-based sealing material (260) bonds and seals the complementarily engaged sides.
(94) When the first tube groove (214) and the first tube arm (224) are complementarily engaged with each other, fine irregularities may be formed on the surfaces of the first tube groove (114) and/or the first tube arm (224) in some cases for the purpose of increasing the bonding surface area and the frictional force. The fine irregularities are as described in
(95) As described above, the electron transfer part (210) and the electron focusing part (220) may be coupled to each other to communicate the first hollow part (212) and the second hollow part (222), thereby forming an electron transfer channel (C2). The emitter (232) of the emitter part (230) is located in the second hollow part (222) so that the electrons emitted from the emitter (232) can be focused immediately upon the emission thereof.
(96) The emitter part (230) comprises an electrically conductive emitter holder (234) to which the emitter (232) is seated and secured and a vacuum tube (236) connected to the emitter holder (234). In such event, the emitter holder (234) is located in the second hollow part (222). The emitter holder (234) may be composed of a metallic material that is electrically conductive and is not easily deformed or melted even at high temperatures. Specifically, it may comprise any one of tungsten (W), iron (Fe), nickel (Ni), titanium (Ti), silver (Ag), copper (Cu), and chromium (Cr).
(97) The X-ray emitting part (240) comprises a metal target plate (242) and an electrically conductive top cap (244). The metal target plate (242) comprises a first side (242a) and a second side (242b) opposite to the first side (242a). In such event, the central portion of the first side (242a) is exposed to the electron transfer channel (C2), and the peripheral portion of the first side (242a) excluding the central portion of the first side (242a) may be joined to the end of the electron transfer part (210) by brazing (270), whereby one side of the electron transfer channel (C2) is sealed.
(98) The top cap (244) comprises a circular opening to expose the central portion of the second side (242b) to the outside of the electron transfer channel (C2). The top cap (244) is joined to the peripheral portion of the second side (242b) by brazing (270) while it is in contact with the peripheral portion of the second side (2142b), excluding the central portion of the second side (242b), and the lateral side of the metal target plate (242) to surround them.
(99) For reference, the brazing (270) in the present invention refers to joining objects that are in contact with a metallic brazing material, for example, one or more alloying materials selected from the group consisting of silver, copper, and titanium, by heating the brazing material to 700 to 800 degrees Celsius.
(100) The X-ray emitting device (200) according to the present invention further comprises an end cap (250).
(101) The end cap (250) comprises a penetrating hole (252). While the vacuum tube (236) of the emitter part (230) passes through the penetrating hole (252), the inner peripheral side of the penetrating hole (252) is joined to the vacuum tube (236) by brazing (270). The end cap (250) in a state in which the vacuum tube (236) is joined as described above is coupled to the second base end (221b) of the electron focusing part (220) so as to seal the electron transfer channel (C2) on the side of the second base end (221b).
(102) The end cap (250) may be composed of a ceramic-based material, for example, the same material as that of the electron transfer part (210). It is coupled to the second base end (221b) of the electron focusing part (220) with a ceramic-based sealing material (260) as in the coupling between the electron focusing part (220) and the electron transfer part (210). The ceramic-based sealing material (260) is applied between at least a part of the adjacent sides of the electron focusing part (220) and the end cap (250) to bond and seal the adjacent sides.
(103) A groove (254) having a complementary shape to the second tube arm (226) is formed at the central portion of the end cap (250).
(104) Thus, the groove (254) of the end cap (250) may be complementarily engaged with the second tube arm (226).
(105) The ceramic-based sealing material (260) is applied between the complementarily engaged sides of the groove (254) of the end cap (250) and the second tube arm (226) to bond and seal the complementarily engaged sides.
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(107) The X-ray emitting device shown in
(108) This will be explained in detail.
(109) The X-ray emitting device (300) comprises an electron transfer part (310), an electron focusing part (320), an emitter part (330) comprising an emitter (332) for emitting electrons when a voltage is applied, and an X-ray emitting part (340).
(110) The X-ray emitting device (300) further comprises an electron transfer channel (C3) formed by the coupling of the electron transfer part (310) and the electron focusing part (320).
(111) In addition, the X-ray emitting device (300) further comprises a ceramic-based sealing material (360), which couples the electron transfer part (310) and the electron focusing part (320) and seals the coupled part from the outside.
(112) The ceramic-based sealing material (360) is applied between the adjacent sides of the electron transfer part (310) and the electron focusing part (320) to bond and seal the adjacent sides. In the present invention, both the electron transfer part (310) and the electron focusing part (320) may be composed of a ceramic-based material. The ceramic-based sealing material (360) has an advantage that it may not only securely couple the electron transfer part (310) and the electron focusing part (320), which are composed of the same material, but also simplify the joining process.
(113) The ceramic-based sealing material (360) may be a material having an adhesive strength of 1 N/mm.sup.2 to 50 N/mm.sup.2 to a ceramic-based material. Specifically, it may comprise a ceramic-based material that comprises O (oxygen) and further comprises at least one element selected from the group consisting of Al, Si, Cr, Mg, Y, and Zr.
(114) The electron transfer part (310) is in the form of a tube and comprises a first base end (311b), a first front end (311a), and a first hollow part (312) extending between the first base end (311b) and the first front end (311a).
(115) In addition, the electron transfer part (310) may be composed of a ceramic-based material comprising O and further comprising at least one element selected from the group consisting of Al, Si, Cr, Mg, Y, and Zr.
(116) The electron transfer part (310) is a tube block formed from the ceramic-based material in a mold having a predetermined shape.
(117) The outer diameter and the inner diameter for implementing the electron transfer part may be appropriately selected from the preferable ranges described with reference to
(118) A first tube groove (314) having a structure recessed in the direction of the outer peripheral side of the electron transfer part (310) may be formed along the inner peripheral side of the electron transfer part (310) on at least a part of the inner peripheral side of the electron transfer part adjacent (310) to the first base end (311b). Here, the inner peripheral side may correspond to the inner side defining the first hollow part (312), and the outer peripheral side may correspond to the outermost side of the electron transfer part (310) surrounding the first hollow part (312) with respect to the first hollow part.
(119) The first hollow part (312) has a step in the region where the first tube groove (314) exists with reference to the vertical cross-section according to
(120) The electron focusing part (320) is a focusing electrode, which focuses electrons emitted from the emitter part (330) in random directions and reaching the electron focusing part to guide the electrons in the form of an electron beam directed in one direction to the electron transfer part (310).
(121) The electron focusing part (320) is in the form of a tube and comprises a second base end (321b), a second front end (321a), and a second hollow part (322) extending between the second base end (321b) and the second front end (321a).
(122) The electron focusing part (320) may be composed of an electrically conductive ceramic-based material comprising at least one metal element selected from the group consisting of Sn, Ga, In, Ti, As, Pb, Cd, Ba, Ce, Co, Fe, Gd, La, Mo, Nb, Pr, Sr, Ta, Ti, V, W, Y, Zr, Si, Sc, Ni, Al, Zn, Mg, Li, Ge, Rb, K, Hf, and Cr; and at least one element selected from the group consisting of Si, B, C, O, S, P, and N.
(123) The electron focusing part (320) is a tube block formed from the ceramic-based material in a mold having a predetermined shape.
(124) A first tube arm (324) having a structure recessed in the direction of the inner peripheral side of the electron focusing part (320) is formed along the outer peripheral side of the electron focusing part (320) on at least a part of the outer peripheral side of the electron focusing part (320) adjacent to the second front end (321a).
(125) Here, the inner peripheral side may correspond to the inner side defining the second hollow part (322), and the outer peripheral side may correspond to the outermost side of the electron focusing part (320) surrounding the second hollow part (322) with respect to the second hollow part.
(126) The outer side of the electron focusing part (320) adjacent to the second front end (321a) has a step in the region where the first tube arm (324) exists with reference to the vertical cross-section according to
(127) The outer diameter and the inner diameter for implementing the electron focusing part may be appropriately selected from the preferable ranges described referring to
(128) The coupling between the electron transfer part (310) and the electron focusing part (320) may be achieved as the first tube groove (314) and the first tube arm (324) are complementarily engaged with each other. Here, a ceramic-based sealing material (360) may be applied between the complementarily engaged sides of the first tube groove (314) and the first tube arm (324), and the ceramic-based sealing material (360) bonds and seals the complementarily engaged sides.
(129) When the first tube groove (314) and the first tube arm (324) are complementarily engaged with each other, fine irregularities may be formed on the surfaces of the first tube groove (314) and/or the first tube arm (324) in some cases for the purpose of increasing the bonding surface area and the frictional force. The fine irregularities are as described in
(130) As described above, the electron transfer part (310) and the electron focusing part (320) may be coupled to each other to communicate the first hollow part (312) and the second hollow part (322), thereby forming an electron transfer channel (C3). The emitter (332) of the emitter part (330) is located in the second hollow part (322) so that the electrons emitted from the emitter (332) can be focused immediately upon the emission thereof.
(131) The emitter part (330) comprises an electrically conductive emitter holder (334) to which the emitter (332) is seated and secured and a vacuum tube (336) connected to the emitter holder (334). In such event, the emitter holder (334) is located in the second hollow part (322). The emitter holder (334) may be composed of a metallic material that is electrically conductive and is not easily deformed or melted even at high temperatures. Specifically, it may comprise any one of tungsten (W), iron (Fe), nickel (Ni), titanium (Ti), silver (Ag), copper (Cu), and chromium (Cr).
(132) The X-ray emitting part (340) comprises a metal target plate (342) and an electrically conductive top cap (344). The metal target plate (342) comprises a first side (342a) and a second side (342b) opposite to the first side (342a). In such event, the central portion of the first side (342a) is exposed to the electron transfer channel (C3), and the peripheral portion of the first side (342a) excluding the central portion of the first side (342a) may be joined to the end of the electron transfer part (310) by brazing (370), whereby one side of the electron transfer channel (C3) is sealed.
(133) The top cap (344) comprises a circular opening to expose the central portion of the second side (342b) to the outside of the electron transfer channel (C3). The top cap (344) is joined to the peripheral portion of the second side (342b) by brazing (370) while it is in contact with the peripheral portion of the second side (342b), excluding the central portion of the second side (342b), and the lateral side of the metal target plate (342) to surround them.
(134) For reference, the brazing (370) in the present invention refers to joining objects that are in contact with a metallic brazing material, for example, one or more alloying materials selected from the group consisting of silver, copper, and titanium, by heating the brazing material to 700 to 800 degrees Celsius.
(135) Meanwhile, a third tube arm (326) having a structure protruding inward in the radial direction of the tube may be formed along the inner peripheral side of the electron focusing part (320) on the inner peripheral side of the electron focusing part (320) adjacent to the second base end (321b). In other words, the third tube arm (326) may have a structure in which it extends from the inner peripheral side of the electron focusing part (320) adjacent to the second base end (321b) toward an imaginary central axis (A-A) that passes through the second hollow part in a direction substantially perpendicular to the axis (A-A).
(136) The third tube arm (326) may be, for example, a substitute for the penetrating hole formed in the end cap of
(137) As described above, in the X-ray emitting device shown in
(138)
(139) The X-ray emitting device shown in
(140) This will be explained in detail.
(141) The X-ray emitting device (400) comprises an electron transfer part (410), an electron focusing part (420), an emitter part (430) comprising an emitter (432) for emitting electrons when a voltage is applied, and an X-ray emitting part (440).
(142) The X-ray emitting device (400) further comprises an electron transfer channel (C4) formed by the coupling of the electron transfer part (410) and the electron focusing part (420).
(143) In addition, the X-ray emitting device (400) further comprises a ceramic-based sealing material (460), which couples the electron transfer part (410) and the electron focusing part (420) and seals the coupled part from the outside.
(144) The ceramic-based sealing material (460) is applied between the adjacent sides of the electron transfer part (410) and the electron focusing part (420) to bond and seal the adjacent sides. In the present invention, both the electron transfer part (410) and the electron focusing part (420) may be composed of a ceramic-based material. The ceramic-based sealing material (460) has an advantage that it may not only securely couple the electron transfer part (410) and the electron focusing part (420), which are composed of the same material, but also simplify the joining process.
(145) The ceramic-based sealing material (460) may be a material having an adhesive strength of 1 N/mm.sup.2 to 50 N/mm.sup.2 to a ceramic-based material. Specifically, it may comprise a ceramic-based material that comprises O (oxygen) and further comprises at least one element selected from the group consisting of Al, Si, Cr, Mg, Y, and Zr.
(146) The electron transfer part (410) is in the form of a tube and comprises a first base end (411b), a first front end (411a), and a first hollow part (412) extending between the first base end (411b) and the first front end (411a).
(147) In addition, the electron transfer part (410) may be composed of a ceramic-based material comprising O and further comprising at least one element selected from the group consisting of Al, Si, Cr, Mg, Y, and Zr.
(148) The electron transfer part (410) is a tube block formed from the ceramic-based material in a mold having a predetermined shape.
(149) The outer diameter and the inner diameter for implementing the electron transfer part may be appropriately selected from the preferable ranges described with reference to
(150) The electron focusing part (420) is a focusing electrode, which focuses electrons emitted from the emitter part (430) in random directions and reaching the electron focusing part to guide the electrons in the form of an electron beam directed in one direction to the electron transfer part (410).
(151) The electron focusing part (420) is in the form of a tube and comprises a second base end (421b), a second front end (421a), and a second hollow part (422) extending between the second base end (421b) and the second front end (421a).
(152) The electron focusing part (420) may be composed of an electrically conductive ceramic-based material comprising at least one metal element selected from the group consisting of Sn, Ga, In, Tl, As, Pb, Cd, Ba, Ce, Co, Fe, Gd, La, Mo, Nb, Pr, Sr, Ta, Ti, V, W, Y, Zr, Si, Sc, Ni, Al, Zn, Mg, Li, Ge, Rb, K, Hf, and Cr; and at least one element selected from the group consisting of Si, B, C, O, S, P, and N.
(153) The electron focusing part (420) is a tube block formed from the ceramic-based material in a mold having a predetermined shape.
(154) A first tube arm (424) having a structure recessed in the direction of the inner peripheral side of the electron focusing part (420) is formed along the outer peripheral side of the electron focusing part (420) on at least a part of the outer peripheral side of the electron focusing part (420) adjacent to the second front end (421a).
(155) Here, the inner peripheral side may correspond to the inner side defining the second hollow part (422), and the outer peripheral side may correspond to the outermost side of the electron focusing part (420) surrounding the second hollow part (422) with respect to the second hollow part.
(156) The outer side of the electron focusing part (420) adjacent to the second front end (421a) has a step in the region where the first tube arm (424) exists with reference to the vertical cross-section according to
(157) The outer diameter and the inner diameter for implementing the electron focusing part may be appropriately selected from the preferable ranges described referring to
(158) In addition, the electron focusing part (420) further comprises an annular flange (426) protruding outward in the radial direction of the tube from the outer peripheral side of the second base end (421b), that is, extending outward with respect to an imaginary central axis (A-A) parallel to the direction in which the second hollow part (422) communicates, while integrated with the first tube arm (424).
(159) The planar shape of the annular flange (426) may correspond to the planar shape of the first base end (411b) of the electron transfer part (410), and the respective planar areas may be substantially the same or almost similar.
(160) The coupling of the electron transfer part (410) and the electron focusing part (420) is in a form in which a ceramic-based sealing material (460) is applied between the adjacent sides of the annular flange (426) and the first base end (41b) to bond and seal the adjacent sides while at least a part of the electron focusing part (420) excluding the second base end (421b) and the annular flange (426), that is, the first tube arm (424), is located in the first hollow part (412).
(161) Fine irregularities may be formed on the surfaces of the annular flange (426) and the first base end (411b) in some cases for the purpose of increasing the bonding surface area and the frictional force. The fine irregularities are as described in
(162) As described above, the electron transfer part (410) and the electron focusing part (420) may be coupled to each other to communicate the first hollow part (412) and the second hollow part (422), thereby forming an electron transfer channel (C4). The emitter (432) of the emitter part (430) is located in the second hollow part (422) so that the electrons emitted from the emitter (432) can be focused immediately upon the emission thereof.
(163) In addition, the first tube arm (424) of the electron focusing part (420) is not in contact with the inner side of the first hollow part (412), but it is spaced apart from the inner side thereof by a predetermined distance.
(164) Meanwhile, the emitter part (430) comprises an electrically conductive emitter holder (434) to which the emitter (432) is seated and secured and a vacuum tube (436) connected to the emitter holder (434). In such event, the emitter holder (434) is located in the second hollow part (422). The emitter holder (434) may be composed of a metallic material that is electrically conductive and is not easily deformed or melted even at high temperatures. Specifically, it may comprise any one of tungsten (W), iron (Fe), nickel (Ni), titanium (Ti), silver (Ag), copper (Cu), and chromium (Cr).
(165) The X-ray emitting part (440) comprises a metal target plate (442) and an electrically conductive top cap (444). The metal target plate (442) comprises a first side (442a) and a second side (442b) opposite to the first side (442a). In such event, the central portion of the first side (442a) is exposed to the electron transfer channel (C4), and the peripheral portion of the first side (442a) excluding the central portion of the first side (442a) may be joined to the end of the electron transfer part (410) by brazing (470), whereby one side of the electron transfer channel (C4) is sealed.
(166) The top cap (444) comprises a circular opening to expose the central portion of the second side (442b) to the outside of the electron transfer channel (C4). The top cap (444) is joined to the peripheral portion of the second side (442b) by brazing (470) while it is in contact with the peripheral portion of the second side (442b), excluding the central portion of the second side (442b), and the lateral side of the metal target plate (442) to surround them.
(167) For reference, the brazing (470) in the present invention refers to joining objects that are in contact with a metallic brazing material, for example, one or more alloying materials selected from the group consisting of silver, copper, and titanium, by heating the brazing material to 700 to 800 degrees Celsius.
(168) The end cap (450) comprises a penetrating hole (452). While the vacuum tube (436) of the emitter part (430) passes through the penetrating hole (452), the inner peripheral side of the penetrating hole (452) is joined to the vacuum tube (436) by brazing (470). The end cap (450) in a state in which the vacuum tube (436) is joined as described above is coupled to the second base end (421b) of the electron focusing part (420) so as to seal the electron transfer channel (C4) on the side of the second base end (421b).
(169) The end cap (450) may be composed of a ceramic-based material, for example, the same material as that of the electron transfer part (410). It is coupled to the second base end (421b) of the electron focusing part (420) with a ceramic-based sealing material (460) as in the coupling between the electron focusing part (420) and the electron transfer part (410). The ceramic-based sealing material (460) is applied between at least a part of the adjacent sides of the electron focusing part (420) and the end cap (450) to bond and seal the adjacent sides.
(170)
(171) Referring to these drawings, the X-ray emitting device (500) comprises an electron transfer part (510), an electron focusing part (520), an emitter part (530) comprising an emitter (532) for emitting electrons when a voltage is applied, an X-ray emitting part (540), and an end cap (550).
(172) The X-ray emitting device (500) further comprises an electron transfer channel (C5) formed by the coupling of the electron transfer part (510) and the electron focusing part (520).
(173) The electron transfer part (510) is in the form of a tube and comprises a first base end (511b), a first front end (511a), and a first hollow part (512) extending between the first base end (511b) and the first front end (511a).
(174) In addition, the electron transfer part (510) may be composed of a ceramic-based material comprising O and further comprising at least one element selected from the group consisting of Al, Si, Cr, Mg, Y, and Zr.
(175) The electron transfer part (510) is a tube block formed from the ceramic-based material in a mold having a predetermined shape.
(176) The outer diameter and the inner diameter for implementing the electron transfer part may be appropriately selected from the preferable ranges described with reference to
(177) The electron focusing part (520) is a focusing electrode, which focuses electrons emitted from the emitter part (530) in random directions and reaching the electron focusing part to guide the electrons in the form of an electron beam directed in one direction to the electron transfer part (510).
(178) The electron focusing part (520) is in the form of a tube and comprises a second base end (521b), a second front end (521a), and a second hollow part (522) extending between the second base end (521b) and the second front end (521a).
(179) The electron focusing part (520) may be composed of an electrically conductive ceramic-based material comprising at least one metal element selected from the group consisting of Sn, Ga, In, Tl, As, Pb, Cd, Ba, Ce, Co, Fe, Gd, La, Mo, Nb, Pr, Sr, Ta, Ti, V, W, Y, Zr, Si, Sc, Ni, Al, Zn, Mg, Li, Ge, Rb, K, Hf, and Cr; and at least one element selected from the group consisting of Si, B, C, O, S, P, and N.
(180) In addition, the electron focusing part (520) may be composed of a structure in which a ceramic paste comprising the ceramic-based material is hardened on a part of the inner peripheral side adjacent to the first base end (511b), that is, on the inner peripheral side of the first hollow part (512) adjacent to the first base end (511b), and on the first base end (51b).
(181) A part of the electron focusing part (520), which is hardened on the inner peripheral side of the first hollow part (512), comprises a second front end (521a), wherein the other part of the electron focusing part (520), which is hardened on the first base end (511b), may correspond to the second base end (521b), and the electron focusing part (520) integrally extends from the second front end (521a) to the distal end of the second base end (521b).
(182) The electron focusing part (520) in this example may be different from those of the above-described X-ray emitting devices in the process aspect.
(183) Specifically, the electron focusing parts in the above examples are a preformed tube block in which a ceramic-based material is injection-molded in advance, whereas the electron focusing part (520) in this example is formed by applying a paste comprising a ceramic-based material to a specific part of the electron transfer part (510) and hardening the same.
(184) The advantages of this example lie in that the electron focusing part (520) can be implemented by only applying and hardening a paste and that such additional materials as a ceramic-based sealing material are not required in the coupling of the electron transfer part (510) and the electron focusing part (520). As a result, it is advantages, based on the above, that the X-ray emitting device (500) can be manufactured by a simple process and is lightweight and compact in the structure once manufactured.
(185) For reference, the outer diameter and the inner diameter of the electron focusing part (520) in the X-ray emitting device (500) having the above-described structure may be appropriately selected from the preferable ranges described with reference to
(186) Fine irregularities may be formed on the inner peripheral side of the first hollow part (512) and on the first base end (511b) in some cases for the purpose of increasing the bonding surface area of the electron transfer part (510) and the electron focusing part (520) and the frictional force. The fine irregularities are substantially the same as described in
(187) As described above, the electron transfer part (510) and the electron focusing part (520) may be coupled to each other to communicate the first hollow part (512) and the second hollow part (522), thereby forming an electron transfer channel (C5). The emitter (532) of the emitter part (530) is located in the second hollow part (522) so that the electrons emitted from the emitter (532) can be focused immediately upon the emission thereof.
(188) The emitter part (530) comprises an electrically conductive emitter holder (534) to which the emitter (532) is seated and secured and a vacuum tube (536) connected to the emitter holder (534). In such event, the emitter holder (534) is located in the second hollow part (522). The emitter holder (534) may be composed of a metallic material that is electrically conductive and is not easily deformed or melted even at high temperatures. Specifically, it may comprise any one of tungsten (W), iron (Fe), nickel (Ni), titanium (Ti), silver (Ag), copper (Cu), and chromium (Cr).
(189) The X-ray emitting part (540) comprises a metal target plate (542) and an electrically conductive top cap (544). The metal target plate (542) comprises a first side (542a) and a second side (542b) opposite to the first side (542a). In such event, the central portion of the first side (542a) is exposed to the electron transfer channel (C5), and the peripheral portion of the first side (542a) excluding the central portion of the first side (542a) may be joined to the end of the electron transfer part (510) by brazing (570), whereby one side of the electron transfer channel (C5) is sealed.
(190) The top cap (544) comprises a circular opening to expose the central portion of the second side (542b) to the outside of the electron transfer channel (C5). The top cap (544) is joined to the peripheral portion of the second side (542b) by brazing (570) while it is in contact with the peripheral portion of the second side (542b), excluding the central portion of the second side (542b), and the lateral side of the metal target plate (542) to surround them.
(191) For reference, the brazing (570) in the present invention refers to joining objects that are in contact with a metallic brazing material, for example, one or more alloying materials selected from the group consisting of silver, copper, and titanium, by heating the brazing material to 700 to 800 degrees Celsius.
(192) The end cap (550) may be composed of a ceramic-based material or an electrically conductive metal. The ceramic-based material may be composed of, for example, the same material as that of the electron transfer part (510). The electrically conductive metal may be at least one selected from the group consisting of copper, nickel, and tin.
(193) The coupling of the electron focusing part (520) and the end cap (550) may be achieved by bonding at least a part of the adjacent sides of the electron focusing part (520) and the end cap (550) by brazing (570).
(194) The end cap (550) may comprise a penetrating hole (552). While the vacuum tube (536) of the emitter part (530) passes through the penetrating hole (552), the inner peripheral side of the penetrating hole (552) is joined to the vacuum tube (536) by brazing (570). The end cap (550) in a state in which the vacuum tube (536) is joined as described above is coupled to the second base end (521b) of the electron focusing part (520) so as to seal the electron transfer channel (C5) on the side of the second base end (521b).
(195)
(196) Referring to the drawing, the X-ray emitting device (600) comprises an electron transfer part (610), an electron focusing part (620), an emitter part (630) comprising an emitter (632) for emitting electrons when a voltage is applied, an X-ray emitting part (640), and an end cap (650).
(197) The X-ray emitting device (600) further comprises an electron transfer channel (C6) formed by the coupling of the electron transfer part (610) and the electron focusing part (620).
(198) The electron transfer part (610) is in the form of a tube and comprises a first base end (611b), a first front end (611a), and a first hollow part (612) extending between the first base end (611b) and the first front end (611a).
(199) In addition, the electron transfer part (610) may be composed of a ceramic-based material comprising O and further comprising at least one element selected from the group consisting of Al, Si, Cr, Mg, Y, and Zr.
(200) The electron transfer part (610) is a tube block formed from the ceramic-based material in a mold having a predetermined shape.
(201) The outer diameter and the inner diameter for implementing the electron transfer part may be appropriately selected from the preferable ranges described with reference to
(202) The electron focusing part (620) is a focusing electrode, which focuses electrons emitted from the emitter part (630) in random directions and reaching the electron focusing part to guide the electrons in the form of an electron beam directed in one direction to the electron transfer part (610).
(203) The electron focusing part (620) is in the form of a tube and comprises a second base end (621b), a second front end (621a), and a second hollow part (622) extending between the second base end (621b) and the second front end (621a).
(204) The electron focusing part (620) may be composed of an electrically conductive ceramic-based material comprising at least one metal element selected from the group consisting of Sn, Ga, In, Tl, As, Pb, Cd, Ba, Ce, Co, Fe, Gd, La, Mo, Nb, Pr, Sr, Ta, Ti, V, W, Y, Zr, Si, Sc, Ni, Al, Zn, Mg, Li, Ge, Rb, K, Hf, and Cr; and at least one element selected from the group consisting of Si, B, C, O, S, P, and N.
(205) In addition, the electron focusing part (620) may be composed of a structure in which a ceramic paste comprising the ceramic-based material is hardened on a part of the inner peripheral side adjacent to the first base end (611b), that is, on the inner peripheral side of the first hollow part (612) adjacent to the first base end (611b), and on the first base end (611b). Further, the electron focusing part (620) further comprises a closing part (628) formed by the hardening of a ceramic paste comprising a ceramic-based material on a part of the outer peripheral side adjacent to the first base end (611b).
(206) A part of the electron focusing part (620), which is hardened on the inner peripheral side of the first hollow part (612), comprises a second front end (621a), wherein the other part of the electron part (620), which is hardened on the first base end (611b), may correspond to the second base end (621b), and the electron focusing part (620) integrally extends from the second front end (621a) to the distal end of the second base end (621b).
(207) The electron focusing part (620) in this example may be different from those of the above-described X-ray emitting devices in the process aspect. Specifically, the electron focusing part in the above examples is a preformed tube block in which a ceramic-based material is injection-molded in advance, whereas the electron focusing part (620) in this example is formed by applying a paste comprising a ceramic-based material to a specific part of the electron transfer part (610) and hardening the same. The advantages of this example lie in that the electron focusing part (620) can be implemented by only applying and hardening a paste and that such additional materials as a ceramic-based sealing material are not required in the coupling of the electron transfer part (610) and the electron focusing part (620). As a result, it is advantages, based on the above, that the X-ray emitting device (600) can be manufactured by a simple process and is lightweight and compact in the structure once manufactured.
(208) For reference, the outer diameter and the inner diameter of the electron focusing part (620) in the X-ray emitting device (600) having the above-described structure may be appropriately selected from the preferable ranges described with reference to
(209) Fine irregularities may be formed on the inner peripheral side of the first hollow part (612), on the surfaces near the first base end (611b), and on the first base end (611b) in some cases for the purpose of increasing the bonding surface area of the electron transfer part (610) and the electron focusing part (620) and the frictional force. The fine irregularities are substantially the same as described in
(210) As described above, the electron transfer part (610) and the electron focusing part (620) may be coupled to each other to communicate the first hollow part (612) and the second hollow part (622), thereby forming an electron transfer channel (C6). The emitter (632) of the emitter part (630) is located in the second hollow part (622) so that the electrons emitted from the emitter (632) can be focused immediately upon the emission thereof.
(211) The emitter part (630) comprises an electrically conductive emitter holder (634) to which the emitter (632) is seated and secured and a vacuum tube (636) connected to the emitter holder (634). In such event, the emitter holder (634) is located in the second hollow part (622). The emitter holder (634) may be composed of a metallic material that is electrically conductive and is not easily deformed or melted even at high temperatures. Specifically, it may comprise any one of tungsten (W), iron (Fe), nickel (Ni), titanium (Ti), silver (Ag), copper (Cu), and chromium (Cr).
(212) The X-ray emitting part (640) comprises a metal target plate (642) and an electrically conductive top cap (644). The metal target plate (642) comprises a first side (642a) and a second side (642b) opposite to the first side (642a). In such event, the central portion of the first side (642a) is exposed to the electron transfer channel (C6), and the peripheral portion of the first side (642a) excluding the central portion of the first side (642a) may be joined to the end of the electron transfer part (610) by brazing (670), whereby one side of the electron transfer channel (C6) is sealed.
(213) The top cap (644) comprises a circular opening to expose the central portion of the second side (642b) to the outside of the electron transfer channel (C6). The top cap (644) is joined to the peripheral portion of the second side (642b) by brazing (670) while it is in contact with the peripheral portion of the second side (642b), excluding the central portion of the second side (642b), and the lateral side of the metal target plate (642) to surround them.
(214) For reference, the brazing (670) in the present invention refers to joining objects that are in contact with a metallic brazing material, for example, one or more alloying materials selected from the group consisting of silver, copper, and titanium, by heating the brazing material to 700 to 800 degrees Celsius.
(215) The end cap (650) may be composed of a ceramic-based material or an electrically conductive metal. The ceramic-based material may be composed of, for example, the same material as that of the electron transfer part (610). The electrically conductive metal may be at least one selected from the group consisting of copper, nickel, and tin.
(216) The coupling of the electron focusing part (620) and the end cap may be achieved by bonding at least a part of the adjacent sides of the electron focusing part (620) and the end cap by brazing (670).
(217) The end cap (650) may comprise a penetrating hole (652). While the vacuum tube (636) of the emitter part (630) passes through the penetrating hole (652), the inner peripheral side of the penetrating hole (652) is joined to the vacuum tube (636) by brazing (670). The end cap (650) in a state in which the vacuum tube (636) is joined as described above is coupled to the second base end (621b) of the electron focusing part (620) so as to seal the electron transfer channel (C6) on the side of the second base end (621b).
(218)
(219) The X-ray emitting device (700) according to
(220) Thus, the structure and the coupling of the electron transfer part and the electron focusing part will be described in detail below, but the description of other constitutions will be omitted.
(221) Referring to
(222) In this example, the electron transfer part (710) may be composed of a ceramic-based material comprising O and further comprising at least one element selected from the group consisting of Al, Si, Cr, Mg, Y, and Zr.
(223) The electron transfer part (710) is a tube block formed from the ceramic-based material in a mold having a predetermined shape.
(224) A first tube groove (714) having a structure recessed in the direction of the outer peripheral side of the electron transfer part (710) may be formed along the inner peripheral side of the electron transfer part (710) on at least a part of the inner peripheral side of the electron transfer part adjacent (710) to the first base end (711b). Here, the inner peripheral side may correspond to the inner side defining the first hollow part (712), and the outer peripheral side may correspond to the outermost side of the electron transfer part (710) surrounding the first hollow part (712) with respect to the first hollow part.
(225) The electron focusing part (720) is in the form of a tube and comprises a second base end (721b), a second front end (721a), and a second hollow part (722) extending between the second base end (721b) and the second front end (721a).
(226) The electron focusing part (720) may be composed of an electrically conductive ceramic-based material comprising at least one metal element selected from the group consisting of Sn, Ga, In, Tl, As, Pb, Cd, Ba, Ce, Co, Fe, Gd, La, Mo, Nb, Pr, Sr, Ta, Ti, V, W, Y, Zr, Si, Sc, Ni, Al, Zn, Mg, Li, Ge, Rb, K, Hf, and Cr; and at least one element selected from the group consisting of Si, B, C, O, S, P, and N.
(227) The electron focusing part (720) is a tube block formed from the ceramic-based material in a mold having a predetermined shape.
(228) A first tube arm (724) having a structure recessed in the direction of the inner peripheral side of the electron focusing part (720) is formed along the outer peripheral side of the electron focusing part (720) on at least a part of the outer peripheral side of the electron focusing part (720) adjacent to the second front end (721a). Here, the inner peripheral side may correspond to the inner side defining the second hollow part (722), and the outer peripheral side may correspond to the outermost side of the electron focusing part (720) surrounding the second hollow part (722) with respect to the second hollow part.
(229) The coupling between the electron transfer part (710) and the electron focusing part (720) may be achieved as the first tube groove (714) and the first tube arm (724) are complementarily engaged with each other.
(230) More specifically, when the respective ceramic-based materials constituting the electron transfer part (710) and the electron focusing part (720) are simultaneously molded in a mold having a predetermined shape, the electron transfer part (710) and the electron focusing part (720) can be manufactured while the first tube groove (714) and the first tube arm (724) are complementarily engaged with each other.
(231) While the electron transfer part (710) and the electron focusing part (720) thus manufactured are coupled by the complementary engagement, they are calcined at a temperature of about 700 C. or higher, specifically 700 C. to 2,000 C., so that the complementarily engaged sides of the first tube groove (714) and the first tube arm (724) are fused to be joined to each other. The respective ceramic materials constituting the electron transfer part (710) and the electron focusing part (720) are further hardened to enhance the mechanical strength.
(232) This example has an advantage in that the manufacturing process of the X-ray emitting device can be simplified since the ceramic-based sealing material is not used, and the electron transfer part and the electron focusing part are manufactured and assembled at a time.
(233) A schematic diagram of an X-ray emitting device according to another example having such an advantage is shown in
(234)
(235) However, the X-ray emitting device shown in each of these drawings differs in that the electron transfer part and the electron focusing part are manufactured, assembled, and coupled according to substantially the same method as in
(236) <Emitter>
(237) The emitter of the present invention may comprise carbon nanotubes.
(238) In a specific example, the emitter may be a carbon nanotube sheet that comprises carbon nanotubes.
(239) An emitter, that is, a carbon nanotube sheet, according to an example of the present invention is shown in
(240) The carbon nanotube sheet (1100a) according to
(241) An emitter, that is, a carbon nanotube sheet, according to another example of the present invention is shown in
(242) Referring to
(243) In addition, the carbon nanotube sheet (1100b) comprises an arrangement structure in which the arrangement of the plurality of unit tubes (1120) located side by side is repeated in the longitudinal direction in a state in which the sides of one unit tube (1120) of the plurality of unit tubes (1120) are contiguous with the sides of its neighboring unit tubes (1120).
(244) Each of the carbon nanotube sheets (1100a and 1100b) as described above may be processed by cutting, for example, two edges along a cutting line (H) to form a carbon nanotube sheet (1100) in a planar shape of a triangle having three internal angles as shown in
(245) Noteworthy is that the cutting of the carbon nanotube sheet is performed such that any one of the ends of the unit yarns (1110) extending in the transverse direction forms at least one of the edges of the polygon or extends from the edge (1101) and that an X-ray emitting device comprising such a carbon nanotube sheet (1100) can be mounted such that the edge (1101) faces the anode of the X-ray emitting device, whereby the respective front ends of the unit yarns (1110) faces the anode.
(246) Meanwhile, each of the carbon nanotube sheets (1100a and 1100b) shown in
(247) In addition, as shown in
(248) Although the present invention has been fully described by way of example, it is to be understood that the invention is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention.