Clamping systems and methods for robotic tools
10639804 · 2020-05-05
Inventors
- Sébastien Boria (Toulouse, FR)
- Fabien Albert (La Baule, FR)
- Pierre Lepine (Saint Etienne de Montluc, FR)
- Luca Lattanzi (Ancona, IT)
- Cristina Cristalli (Jesi, IT)
- Enrico Concettoni (Jesi, IT)
Cpc classification
B23B49/026
PERFORMING OPERATIONS; TRANSPORTING
B25J15/0061
PERFORMING OPERATIONS; TRANSPORTING
B25H1/0064
PERFORMING OPERATIONS; TRANSPORTING
B25J15/0683
PERFORMING OPERATIONS; TRANSPORTING
B23B2260/118
PERFORMING OPERATIONS; TRANSPORTING
B64F5/40
PERFORMING OPERATIONS; TRANSPORTING
B23Q17/2233
PERFORMING OPERATIONS; TRANSPORTING
B25J15/0095
PERFORMING OPERATIONS; TRANSPORTING
B23Q9/0014
PERFORMING OPERATIONS; TRANSPORTING
B64F5/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25J15/06
PERFORMING OPERATIONS; TRANSPORTING
B23Q9/00
PERFORMING OPERATIONS; TRANSPORTING
B25J15/00
PERFORMING OPERATIONS; TRANSPORTING
B23Q17/22
PERFORMING OPERATIONS; TRANSPORTING
B25H1/00
PERFORMING OPERATIONS; TRANSPORTING
B64F5/40
PERFORMING OPERATIONS; TRANSPORTING
B25J11/00
PERFORMING OPERATIONS; TRANSPORTING
B21J15/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An apparatus for clamping a robotically controlled tool to a workpiece comprises a tool support mountable on a robotic arm and configured to support the tool, a plurality of clamping modules, each of which includes at least one vacuum cup arranged to clamp the tool support to the workpiece, and an adjustment mechanism configured to adjust the position of the tool support relative to the workpiece.
Claims
1. An apparatus for clamping a robotically controlled tool to a workpiece, the apparatus comprising: a tool support configured to be mounted on a robotic arm and arranged to support the tool; a plurality of clamping modules each of which includes at least one clamping device configured to clamp the tool support to the workpiece and an adjustment mechanism configured to allow adjustment of the position of the tool support relative to the workpiece, wherein the tool support is mounted on the robotic arm and the robotic arm is configured to move the tool support to bring the clamping devices into contact with the workpiece, wherein each at least one clamping device comprises a plurality of vacuum cups mounted on a common mounting member which comprises a respective vacuum chamber housing defining a vacuum chamber connected to all of the plurality of vacuum cups.
2. The apparatus according to claim 1, wherein the adjustment mechanism comprises a contact member movable relative to the tool support to allow relative movement of the tool support and the workpiece while the contact member is in contact with the workpiece, and the apparatus further comprises a lock configured to lock each of the contact members relative to the tool support so as to fix the location of the tool support relative to the workpiece during activation of the clamping devices.
3. The apparatus according to claim 2, wherein each of the contact members comprises a shaft that is slidably mounted on the tool support.
4. The apparatus according to claim 2, wherein each of the contact members is movable between an extended position in which the contact member will first contact the workpiece and a retracted position, and is spring biased towards the extended position.
5. The apparatus according to claim 1, wherein each of the vacuum cups of each module is connected to the vacuum chamber via an auto-excluding valve configured to disconnect the vacuum cup from the vacuum chamber in the event of a leak in the vacuum cup.
6. The apparatus according to claim 1, wherein, in each of the clamping modules, the plurality of vacuum cups are mounted on the vacuum chamber housing, and the vacuum chamber housing is rigidly connected to the tool support.
7. The apparatus according to claim 1, further comprising at least one sensor positioned to sense a position of the tool support relative to the workpiece.
8. The apparatus according to claim 1, wherein the tool support comprises a sliding mounting arranged to mount the tool on the tool support so that the tool is movable on the sliding mounting relative to the tool support.
9. The apparatus according to claim 8, wherein the sliding mounting comprise a spring arranged to bias the tool towards the workpiece.
10. The apparatus according to claim 9, further comprising an electronic control unit and a vacuum pump, wherein the tool support is mounted on the robotic arm by means of a connector configured to connect the clamping devices to the vacuum pump.
11. The apparatus according to claim 10, and further comprising at least one sensor positioned to sense a position of the tool support relative to the workpiece, wherein the connector is arranged to connect the at least one sensor to the electronic control unit.
12. A method of clamping a robotically operated tool to a workpiece, the method comprising: a. providing the apparatus according to claim 1, with a tool mounted on the tool support; b. moving the tool support to a position where the clamping devices are in contact with the workpiece; and c. activating the clamping devices to clamp the tool to the workpiece.
13. A method according to claim 12, wherein the adjustment mechanism comprises a contact member movable relative to the tool support to allow relative movement of the tool support and the workpiece while the contact member is in contact with the workpiece, and the apparatus further comprising a lock configured to lock each of the contact members relative to the tool support so as to fix the location of the tool support relative to the workpiece during activation of the clamping devices, and wherein when the tool support is in said position the contact members also contact the workpiece, the method further comprising locking the contact members relative to the tool support prior to activating the clamping devices.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(18) The clamping system comprises a tool support 100, which may comprise a bush 102 arranged to receive and support a tool such as a drill or riveter. The tool support 100 may further comprise a support plate 104 in which the bush 102 is mounted. The support plate 104 may be substantially rectangular. A plurality of clamping modules 120 may be connected to the tool support 100. The clamping modules 120 may be movable with respect to the tool support 100 (e.g., pneumatically or electrically controlled movement). Each of the clamping modules may each comprise a group of suction cups 122, which may be mounted on a common mounting member, which may conveniently comprise a vacuum housing 124. The vacuum housing 124 may define a vacuum chamber 126. The vacuum chamber 126 may be pneumatically connected to all of the suction cups 122 in the group so that vacuum in the vacuum chamber 126 can be used to activate all of the suction cups 122 in the group. Each of the clamping modules may be connected to the tool support 100, for example by means of a support arm 128 as shown, or a slidably movable shaft which can be pneumatically or electrically locked before the activation of the suction cups 122 as will be described in more detail below. The connection between the tool support 100 and each of the clamping modules 120 may either be rigid or movable, and the support arms 128 may each be simply bolted or welded at one end to the support plate 104 and at the other end to one of the vacuum housings 124.
(19) The vacuum housing 124 of each module may be of a generally flat rectangular shape, having upper 130 and lower 132 surfaces which are parallel to the upper and lower surfaces 134, 136 of the support plate 104. Each of the vacuum housings 124 may be connected to a respective corner of the support plate 104 so that the support plate 124 is supported centrally between the four clamping modules 120.
(20) The lower surfaces 132 of all of the vacuum housings 124 may lie in a common plane so that the suction cups 122 in all groups are level with each other. Specifically, each of the vacuum cups 122 may be connected to the vacuum housing 124 by means of a rigid cup connector 140, which defines a conduit between the chamber 126 and the cup 122, and may incorporate an auto-excluding valve 141, and which thereby connects the vacuum cup 122 pneumatically to the vacuum chamber 126. Each of the cup connectors 140 may project from the lower surface 132 and may have a central axis which is perpendicular to the lower surface 132, and each of the cup connectors 140 may be connected to the back of one of the vacuum cups 122. The vacuum cups 122 may be formed of a flexible elastomeric material such that they have a relaxed shape when not under any deforming force, and may each have a contact rim 142 which may, when the cup 122 is in its relaxed state, be circular and lie in a plane. All of the cup connectors 140 may be the same length as each other and all of the cups 122 may be of the same size and shape. The contact rims 142 of all of the cups 122 in each group may therefore lie in a common plane. This allows them to engage easily with a flat or substantially flat workpiece. The suction cups 122 in each module may be arranged, for example, in a square array. For example, there may be two rows of four cups 122 on each module as shown, but clearly the exact number and position of cups can be chosen depending on the application.
(21) It will be appreciated that, while in the embodiment shown in the drawings all of the vacuum cups 122 in each group, and indeed in all of the groups are aligned in a co-planar manner so as to be used with a flat or substantially flat workpiece. However, the vacuum cups 122 are compliant and during work-piece approach they can be compressed. This allows the clamping system to operate effectively even if the surface of the workpiece where the legs are gripping has a single or double curvature, or if it is at a different height than the part of the workpiece where the assembly operation is performed. It will be appreciated that the system may be adapted for more varied shapes of workpiece by suitable positioning and orientation of the groups of cups 122 relative to each other, or the cups 122 within each group relative to each other.
(22) Referring also to
(23) A spring 166, such as a coil spring, may be provided to bias the shaft 154 downwards, i.e., towards the workpiece in use. The lowermost limit of travel of the underside 164 of the foot 162 may coincide with, or be below, the plane of the rims 142 of the suction cups 122 when the suction cups are in the relaxed, non-activated, condition. The uppermost limit of travel of the underside 164 of the foot 162 may be level with, or above, the plane of the rims 142 of the suction cups when the vacuum cups 122 are in their most compressed condition.
(24) The contact members 150 are arranged to locate the tool support 100 relative to the workpiece and react the clamping force of the vacuum cups 122 back to the workpiece, thereby reducing forces on the robotic arm on which the tool is supported. Regarding the number of contact members 150, a minimum of three are required to fix the position and orientation of the tool support 100, but four or more may be preferable in some cases.
(25) As shown in
(26) The lower part 124a of the vacuum housing 124 may have a series of ports 182 formed in it each for connection to one of the vacuum cups 122. Specifically, each one of the cup connectors 140 with its integral auto-excluding valve 141 may have an upper end which is a screw fit into one of the ports 182 and a lower end which is a screw fit to the back of one of the vacuum cups 122 thereby providing pneumatic connection between the vacuum chamber 126 and each of the vacuum cups 122.
(27) As can best be seen in
(28) Referring to
(29) A connector, for example a quick tool exchanger 214, is rigidly connected to the tool support 100 and allows the clamping system to be releasably connected to an automatic traversing system such as an anthropomorphic robotic arm. As is well known in the art, the quick tool exchanger provides connections to all of the electrical, vacuum, or otherwise connected components of the clamping system. For example, the quick tool exchanger is connected to the vacuum ports 160, 180 for the vacuum clamps 158 and the vacuum chamber 126 for the vacuum cups, to the 2D cameras 210 and the laser optical sensors 212, and to the power supply and controls for the tool 188. These connections are not shown in the figures for simplicity. Referring to
(30) Operation of the system of
(31) At this point, the normality of the drilling tool's nose 189 with respect to the workpiece 230 is checked using the distance sensors 210, 212, 216, and, if necessary, adjustment and re-alignment is performed using the robot 122. Then the pneumatic clamping valves 152 of each leg are activated so to lock the height of the contact feet 162 and fix the distance between the tool 188 and the workpiece 230. Then, the vacuum cups 122 are activated by connecting the vacuum pump directly to the vacuum chamber 126 of each leg. This clamps the tool support 100 and the tool 188 to the workpiece 230, urging the contact feet 162 against the workpiece 230, without causing any movement of the tool because movement is resisted by the contact feet 162. The clamping arrangement with the locked contact members 150 allows the reaction forces necessary for the proper execution of the assembly operation to be completely absorbed by the vacuum clamping system rather than by the robotic arm 122. As a result, the clamping system can be mounted also on lightweight robotic arms, with a nominal payload much lower than reaction forces required for the correct execution of the operation.
(32) In case of tool 188 being an advanced drilling unit (ADU) with concentric collet mechanism, the last step is the activation of the drill's collet: the collet expands, pushing the nose 189 of the drilling unit (which is already in contact with the work-piece) against the surface to be drilled. Finally, the drilling cycle can start. If the drilling unit 188 is be mounted on the clamping system through the sliding fixture 186 that can move along two drill rails 190, this permits the drilling unit 188 to move forward towards the work-piece 230 when the drill's collet is activated and holds the nose 189 of the drill inside the bush 102 of the tool support 100. When the drill's collet is de-activated, the drilling unit 188 can slide back along the drill rails 190.
(33) In a modification of the embodiment shown in the drawings, the contact members 150 may be fixed relative to the vacuum housing 124, or indeed omitted altogether, and the adjustment mechanism may be arranged to adjust the position of the tool support relative to the vacuum cups. For example, a height adjustment mechanism may be provided between each of the vacuum chamber housings 124 and the support arm 128 to which it is connected. The adjustment mechanism can in this case again comprise a sliding shaft and vacuum clamping valve.
(34) In
(35) Referring to
(36) Referring to
(37) Referring to
F.sub.nose=2(k.sub.c.sub.1Y)
(38) In a modification to this process, the clamping units 352 are not activated until after activation of the vacuum cups. However, it can be advantageous for the vacuum cups to be used to bring the drill into contact with the workpiece.
(39) Referring to
(40) As with the embodiment of
(41) While at least one exemplary embodiment of the present invention(s) is disclosed herein, it should be understood that modifications, substitutions and alternatives may be apparent to one of ordinary skill in the art and can be made without departing from the scope of this disclosure. This disclosure is intended to cover any adaptations or variations of the exemplary embodiment(s). In addition, in this disclosure, the terms comprise or comprising do not exclude other elements or steps, the terms a or one do not exclude a plural number, and the term or means either or both. Furthermore, characteristics or steps which have been described may also be used in combination with other characteristics or steps and in any order unless the disclosure or context suggests otherwise. This disclosure hereby incorporates by reference the complete disclosure of any patent or application from which it claims benefit or priority.