Temperature conditioning unit, temperature conditioning system, and vehicle
10644363 ยท 2020-05-05
Assignee
Inventors
- Shizuka Yokote (Osaka, JP)
- Takashi Ogawa (Osaka, JP)
- Michihiro Kurokawa (Osaka, JP)
- Masahito Hidaka (Osaka, JP)
- Koji Kuyama (Hyogo, JP)
Cpc classification
B60K2001/008
PERFORMING OPERATIONS; TRANSPORTING
F04D29/281
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/444
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01M50/249
ELECTRICITY
F04D29/4226
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01M10/6556
ELECTRICITY
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D27/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01M10/6566
ELECTRICITY
B60K1/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60H1/00
PERFORMING OPERATIONS; TRANSPORTING
B60K1/04
PERFORMING OPERATIONS; TRANSPORTING
H01M10/6556
ELECTRICITY
F04D29/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01M10/6566
ELECTRICITY
F04D29/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Temperature conditioning unit (10) includes impeller (110), rotary drive source (200), fan case (120), housing (300), intake-side back-end chamber (311a), intake-side front-end chamber (311d), and isolation wall (311). Intake-side back-end chamber (311a) adjoins an object to be temperature-conditioned. Intake-side front-end chamber (311d) is where the air flows in from outside and flows out toward the intake-side back-end chamber. Isolation wall (311) separates intake-side back-end chamber (311a) from intake-side front-end chamber (311d).
Claims
1. A temperature conditioning unit comprising: an impeller including: an impeller disk including a rotating shaft in a center of the impeller disk; and a plurality of rotor vanes erected on an intake-hole-end surface of the impeller disk; an electric motor including a shaft, the electric motor being connected to the impeller via the shaft; a fan case including: a cylindrical side wall formed to be centered about the rotating shaft; an intake hole that is circular on a plane perpendicular to the rotating shaft, the intake hole being centered about the rotating shaft; and a discharge hole positioned on an opposite end of the side wall from the intake hole in a direction along the rotating shaft; a housing accommodating an object to be temperature-conditioned and the fan case, the housing including an air intake hole through which air from outside flows into the housing; an intake-side back-end chamber adjoining the object to be temperature-conditioned; an intake-side front-end chamber into which the air flowing through the air intake hole flows in and flows out toward the intake-side back-end chamber; and an isolation wall separating the intake-side back-end chamber from the intake-side front-end chamber, wherein the temperature conditioning unit is configured such that the air from the outside flows from the intake-side front-end chamber to the object to be temperature-conditioned via the intake-side back-end chamber, and the impeller intakes only the air taken from the outside.
2. The temperature conditioning unit according to claim 1, further comprising an exhaust hole where the air that is drawn into the housing is exhausted out of the housing.
3. The temperature conditioning unit according to claim 1, wherein the air flows along a first airflow guide shape defined by an inner wall of the fan case and along a second airflow guide shape of the impeller disk that is defined by outer-peripheral-side ends.
4. The temperature conditioning unit according to claim 3, wherein the first airflow guide shape is a curved surface of the inner wall of the fan case.
5. The temperature conditioning unit according to claim 3, wherein the second airflow guide shape is a curved side of the impeller disk that is defined by the outer-peripheral-side ends, and the curved side is curved toward the discharge hole with a convex surface of the curved side being positioned on an intake-hole side of the curved side and a concave surface of the curved side being positioned on a discharge-hole side of the curved side.
6. The temperature conditioning unit according to claim 1, wherein the impeller further includes a shroud, and the shroud is an annular plate provided at the intake hole of the fan case and covers respective edges of the plurality of rotor vanes.
7. The temperature conditioning unit according to claim 1, wherein respective rear edges of the plurality of rotor vanes are positioned along an outer periphery of the impeller disk, and respective front edges of the plurality of rotor vanes are centered along the rotating shaft and are respectively positioned forwardly of the corresponding rear edges in a rotation direction of the impeller.
8. The temperature conditioning unit according to claim 1, wherein respective rear edges of the plurality of rotor vanes are positioned along an outer periphery of the impeller disk, respective front edges of the plurality of rotor vanes are centered along the rotating shaft and are respectively positioned forwardly of the corresponding rear edges in a rotation direction of the impeller, and each of the plurality of rotor vanes has a convexly curved surface on a forward side of each of the rotor vanes in the rotation direction of the impeller.
9. The temperature conditioning unit according to claim 3, wherein a cylindrical wall of the first airflow guide shape that is parallel to a rotating-shaft direction projects into the intake-side back-end chamber.
10. The temperature conditioning unit according to claim 8, wherein a cylindrical wall of the first airflow guide shape that is parallel to a rotating-shaft direction projects into the intake-side back-end chamber, and a cylindrical shape of the first airflow guide shape has a hole from which a flow discharged from the impeller is released.
11. The temperature conditioning unit according to claim 1, further comprising a diffuser disposed between the impeller and the rotary drive source, the diffuser being configured to regulate a flow of centrifugal air discharged from the impeller.
12. The temperature conditioning unit according to claim 1, further comprising a diffuser disposed between the impeller and the rotary drive source, wherein the diffuser includes a diffuser plate that is disk-shaped and is disposed on a plane perpendicular to a rotating shaft of the rotary drive shaft, and a plurality of stator vanes that is erected on an intake-hole-end surface of the diffuser plate and regulates a flow of centrifugal air discharged from the impeller.
13. The temperature conditioning unit according to claim 1, further comprising a housing-part projection formed by protruding a part of the housing that faces a suction port of a blower.
14. The temperature conditioning unit according to claim 1, wherein the intake-side back-end chamber is formed of a plurality of spaces.
15. The temperature conditioning unit according to claim 1, wherein a blower provided to the housing has the discharge hole only where the intake-side back-end chamber faces.
16. The temperature conditioning unit according to claim 15, wherein a diffuser is disposed only along a part facing the discharge hole.
17. The temperature conditioning unit according to claim 1, wherein the rotary drive source is an electric motor.
18. The temperature conditioning unit according to claim 1, wherein the object to be temperature-conditioned is a secondary battery.
19. The temperature conditioning unit according to claim 1, wherein the object to be temperature-conditioned is a power converter.
20. The temperature conditioning unit according to claim 1, wherein a stator winding of the rotary drive source includes one of copper, copper alloy, aluminum, and aluminum alloy.
21. The temperature conditioning unit according to claim 1, wherein the impeller includes one of metal and resin.
22. The temperature conditioning unit according to claim 11, wherein the diffuser includes one of metal and resin.
23. A temperature conditioning system comprising: two temperature conditioning units, one of the two temperature conditioning units being the temperature conditioning unit of claim 2 and a first temperature conditioning unit while another of the two temperature conditioning units being the temperature conditioning unit of claim 2 and a second temperature conditioning unit; a plurality of ducts connecting one of the exhaust hole and the intake hole of the first temperature conditioning unit and one of the intake hole and the exhaust hole of the second temperature conditioning unit; a switching unit configured to change a connection state among the plurality of ducts; a rotation speed controller configured to control at least one of rotation speed of a rotary drive source of the first temperature conditioning unit and rotation speed of a rotary drive source of the second temperature conditioning unit; and a controller configured to control the switching unit and the rotation speed controller to control passages of air flowing through the plurality of ducts or volumes of the air.
24. A temperature conditioning system comprising: the temperature conditioning unit of claim 2; a first duct configured to pass air, the first duct being free of mediation of the temperature conditioning unit; a second duct configured to pass the air that is fed to the temperature conditioning unit or the air that is discharged from the temperature conditioning unit; a switching unit configured to perform switching between air flows, the switching unit being connected to the first duct and the second duct; a rotation speed controller configured to control rotation speed of a rotary drive source of the temperature conditioning unit; and a controller configured to control the switching unit and the rotation speed controller to control passages of the air flowing through the first and second ducts or volumes of the air.
25. A vehicle comprising: a power source; a drive wheel that is driven by power supplied from the power source; a driving controller configured to control the power source; and the temperature conditioning system of claim 23.
26. A vehicle comprising: a power source; a drive wheel that is driven by power supplied from the power source; a driving controller configured to control the power source; and the temperature conditioning unit of claim 1.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(30) The present invention is described hereinafter with reference to the accompanying drawings. It is to be noted that the following exemplary embodiments are not restrictive of the present invention, and representation of the drawings is not restrictive of top and bottom in actual installation. A flow of air (air flow) that is discharged from blower 100 is described below as a discharged flow. It is to be noted that outlined arrows in the drawings are displayed to schematically indicate aspects of a flow of air (air flow) and the discharged flow.
(31) First Exemplary Embodiment
(32)
(33) As electric motor 200 used as the rotary drive source is rotationally driven, impeller 110 rotates, whereby air that flows from intake hole 122 of fan case 120 and is energized by rotor vanes 111 is discharged in a direction substantially perpendicular to the rotating shaft. Side wall 121 of fan case 120 that defines a first airflow guide shape changes the direction of a discharged flow to a counter intake direction with respect to the rotating shaft. It is to be noted that an inner wall of side wall 121 is preferably shaped into a gently curved surface so as not to obstruct the air flow. The air flow discharged from discharge hole 123 of fan case 120 is communicated to intake-side back-end chamber 311a adjoining object 350 to be temperature-conditioned. The air accumulating in intake-side back-end chamber 311a is fed to object 350 to be temperature-conditioned in a substantially uniform manner, thus cooling or warming a component such as a battery pack. There are cases where electronic device part 320 that controls object 350 to be temperature-conditioned is contained in a space shared with object 350 to be temperature-conditioned. A region that an intake part of blower 100 faces is separated from intake-side back-end chamber 311a. Isolation wall 311 may be formed separately from fan case 120 and be mounted so as to prevent a leakage flow between fan case 120 and isolation wall 311 or may be formed integrally with fan case 120.
(34) Impeller 110 includes substantially disk-shaped impeller disk 112 that includes, in its center, rotating shaft 112a of electric motor 200 used as the rotary drive source and is disposed on a plane perpendicular to rotating shaft 112a, and the plurality of rotor vanes 111 erected on an intake-hole-end surface of impeller disk 112. Impeller 110 includes shroud 114. An aspect of shroud 114 is that shroud 114 is an annular plate provided at the intake hole to cover respective edges of rotor vanes 111 of impeller 110.
(35) Shroud 114 is funnel-shaped, bell-shaped, or trumpet-shaped, having a hole in its center. A wider mouth of shroud 114 faces impeller disk 112, while a narrower mouth of shroud 114 faces the intake hole. Impeller disk 112 includes, along its outer-peripheral end, slope 113 that inclines toward an air supply direction, thereby reducing resistance to the air flow. In the present exemplary embodiment, shroud 114 has such a shape to prioritize blower efficiency. However, a planar shroud is sufficiently effective, and even when the shroud is omitted for simplification of a manufacturing process, the blower performs its function.
(36) In a conventional method, a blower mechanism is disposed near a heat generator when air is blown against an object to be temperature-conditioned. However, in an electric apparatus in which an object to be temperature-conditioned is large with respect to a housing with a plurality of heat generators being densely disposed as in the case of the present exemplary embodiment, air flow resistance, that is to say, pressure loss increases. Accordingly, in cases where the object to be temperature-conditioned occupies a large volume of the housing, there are provided an intake-side front-end chamber in which a flow of fluid accelerates, an intake-side back-end chamber at an inflow surface of the object to be temperature-conditioned, and an exhaust-side chamber at an outflow surface of the object to be temperature-conditioned.
(37) With these chambers, the air is blown against the object to be temperature-conditioned in a substantially uniform manner. The intake-side front-end chamber, the intake-side back-end chamber, and the exhaust-side chamber are often limited to a minimum area each for size reduction of the electric apparatus. On the other hand, the housing has high ventilation resistance, so that high output is required of the blower mechanism, thus naturally causing increase in size of the blower mechanism. Consequently, it is difficult to accommodate the blower mechanism in the housing. As such, the blower mechanism is generally placed externally to the housing, and a passage is formed by a duct or the like that connects a discharge hole of a blower and an inflow port of the housing. For this reason, it is difficult to achieve size reduction of the electric apparatus including the object to be temperature-conditioned and a temperature conditioning system.
(38) On the other hand, temperature conditioning unit 10 of the present exemplary embodiment enables passage of sufficient cooling air even when intake-side front-end chamber 311d, intake-side back-end chamber 311a, and exhaust-side chamber 311b each have an aspect of flat shape, by adopting the centrifugal blower element of high static pressure. Blower 100, which is the centrifugal blower element, may be devoid of exhaust-side chamber 311b.
(39) With an electric apparatus including object 350 to be temperature-conditioned and a blower mechanism thus reduced in size in the above manner, a vehicle, for example, can have increased indoor space when mounted with this electric apparatus. Accordingly, comfortability is improved for passengers.
(40) As described above, temperature conditioning unit 10 according to the present exemplary embodiment includes impeller 110, rotary drive source 200, fan case 120, housing 300, intake-side back-end chamber 311a, intake-side front-end chamber 311d, and isolation wall 311. Impeller 110 has substantially disk-shaped impeller disk 112 that includes rotating shaft 112a in its center and is disposed on the plane perpendicular to rotating shaft 112a, and the plurality of rotor vanes 111 erected on the intake-hole-end surface of impeller disk 112. Rotary drive source 200a includes shaft 210 and is connected to impeller 110 via shaft 210. Fan case 120 has substantially cylindrical side wall 121 formed to be centered about rotating shaft 112a, intake hole 122 that is circular on the plane perpendicular to rotating shaft 112a and is centered about rotating shaft 112a, and discharge hole 123 positioned on an opposite end of side wall 121 from intake hole 122 in a direction along rotating shaft 112a. Housing 300 includes outer surface 302 mounted with fan case 120 and accommodates object 350 to be temperature-conditioned. Intake-side back-end chamber 311a adjoins object 350 to be temperature-conditioned. Intake-side front-end chamber 311d is where the air flows in from outside and flows out toward intake-side back-end chamber 311a. Isolation wall 311 separates intake-side back-end chamber 311a from intake-side front-end chamber 311d.
(41) Thus, temperature conditioning unit 10 that can be provided is of small size and is capable of efficient air-blowing even with respect to housing 300 containing the densely disposed components.
(42) Moreover, impeller 110 includes shroud 114, and shroud 114 may be the annular plate provided at intake hole 122 to cover the respective edges of rotor vanes 111. In this way, resistance to the air flow can be reduced.
(43) The rotary drive source may be electric motor 200.
(44) A stator winding of the rotary drive source may include copper, copper alloy, aluminum, or aluminum alloy.
(45) Impeller 110 may include metal or resin.
(46) Second Exemplary Embodiment
(47)
(48) As shown in
(49) As described above, in temperature conditioning unit 10 according to the present exemplary embodiment, the first airflow guide shape's substantially cylindrical wall that is parallel to a rotating-shaft direction projects into intake-side back-end chamber 311a. In this way, the axial component of the discharged flow from impeller 110 can be increased without narrowing of the area for the intake-side back-end chamber.
(50) Alternatively, in temperature conditioning unit 10 of the present exemplary embodiment, the first airflow guide shape's substantially cylindrical wall that is parallel to the rotating-shaft direction may extend into intake-side back-end chamber 311a, and a substantially cylindrical shape of the first airflow guide shape may be provided with the holes from which the discharged flow from impeller 110 is released.
(51) Third Exemplary Embodiment
(52) There are cases where a sufficient distance cannot be ensured from a suction port of a blower to a wall surface of a housing containing an object to be temperature-conditioned when the blower is placed inside an intake-side back-end chamber that is designed for use in a minimum area for size reduction. When this distance is shorter, a passage area of an inflow part of the blower is partially reduced, whereby inflow loss increases and thus causes decreased efficiency of the blower.
(53) As described above, temperature conditioning unit 10 according to the present exemplary embodiment includes housing-part projection 300a formed by protruding the part of housing 300 that faces the suction port of blower 100. In this way, the suction passage area can be increased, so that the pressure loss can be suppressed with the electric apparatus maintaining substantially the same overall size, and the blower can have the improved efficiency.
(54) Fourth Exemplary Embodiment
(55)
(56) In
(57) Height reduction of a side wall of the fan case increases the radial component of the discharged flow from the impeller, whereas height increase of the side wall of the fan case increases an axial component because of an increased amount by which the fan case changes the direction of the discharged flow. A proportion of the axial component to the radial component of the discharged flow can thus be adjusted by choice according to an axial height of the side wall of the fan case. With the forward-curved fan alone, static pressure does not rise, so that static pressure recovery is achieved by means of the fan case. With the backward-curved fan, each of the vanes is radially long, so that a flow velocity difference is larger between a vane inlet and the vane outlet. Consequently, the fan can raise the static pressure by itself. The backward-curved fan can thus obtain sufficient static pressure even when the side wall of the fan case is reduced in height. In addition, the backward-curved fan increases efficiency of a blower because its rotor vanes accelerate relative velocity, thus rendering secondary flow loss low as compared with the forward-curved fan.
(58) (Comparison with Comparative Example)
(59)
(60) The temperature conditioning unit described in the first exemplary embodiment of the present invention is compared with the conventional temperature conditioning unit shown in
(61) Forward-curved fan 400 is mounted inside scroll casing 1120. Forward-curved fan 400 is also referred to as a sirocco fan. Forward-curved fan 400 discharges, in its circumferential direction, air that is drawn depthward in
(62) Further details are explained.
(63) The air discharged from forward-curved fan 400 is integrated circumferentially inside scroll casing 1120 that is shown as a comparative example. Scroll casing 1120 is such that a distance from rotating shaft 1112a to side wall 1121 gradually increases. Thus, flow 301 of the air discharged from forward-curved fan 400 is drawn toward outer-circumferential surface 1121a of side wall 1121. Accordingly, flow uniforming mechanism 1310 such as duct 1311 needs to be mounted inside housing 310 to uniform air flow 301 that is fed into housing 310.
(64) However, centrifugal blower 1100 using forward-curved fan 400 causes long distance L from its center of gravity G to discharge hole 1123. Temperature conditioning unit 1010 thus becomes badly balanced and unstable when this centrifugal blower 1100 is mounted to housing 310. Accordingly, temperature conditioning unit 1010 is fixed to a peripheral member via mounting parts 1124. In this case, a variety of shape variations are required of mounting parts 1124 for adaptation of temperature conditioning unit 1010 to an environment where temperature conditioning unit 1010 is used.
(65) Especially in cases where flow uniforming mechanism 1310 is formed separately from housing 310, a distance from center of gravity G to flow uniforming mechanism 1310 needs to be considered. Generally, the distance from center of gravity G to flow uniforming mechanism 1310 becomes long, so that the temperature conditioning unit becomes more badly balanced.
(66) On the other hand, according to temperature conditioning unit 10 of the first exemplary embodiment that is shown in
(67) Moreover, temperature conditioning unit 10 of the first exemplary embodiment can reduce its height H when mounted with blower 100. The reason for this is attributed to a mounting direction of blower 100 with respect to housing 300. In other words, in temperature conditioning unit 1010 shown in the comparative example, rotating shaft 1112a of forward-curved fan 400 intersects air flow 301 that heads toward discharge hole 123. Accordingly, temperature conditioning unit 1010 shown in the comparative example requires, outwardly from housing 310, space that ensures diameter dimension L of forward-curved fan 400.
(68) (Comparison between Forward-Curved Fan and Backward-Curved Fan)
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(70) Generally, the forward-curved fan is such that a deceleration rate of relative velocity is greater between the rotor vanes, so that secondary flow loss is higher. Thus, the forward-curved fan has lower efficiency than the backward-curved fan.
(71)
(72) As shown in
(73) On the other hand, the backward-curved fan has a lower work coefficient than the forward-curved fan. However, in the case of the backward-curved fan, there is not such an unstable region of characteristic change as in the case of the forward-curved fan. As such, the backward-curved fan can be used stably throughout an entire region. Consequently, the backward-curved fan can obtain high output by rotating at high speed.
(74) In
(75) As shown in
(76) When the forward-curved fan is rotated, absolute outlet angle 1 of air discharged from each rotor vane 1111 becomes an angle approaching a direction tangent to an outer periphery of impeller disk 1112. With the use of the forward-curved fan, a flow of the air thus has a smaller component directed radially of impeller disk 1112, so that it is difficult for the air flow to reach a distant place.
(77) On the other hand, as shown in
(78) When the backward-curved fan is rotated, absolute outlet angle 2 of air discharged from each rotor vane 111 becomes a wide angle with respect to a direction tangent to an outer periphery of impeller disk 112. With the use of the backward-curved fan, a flow of the air thus has a larger component directed radially of impeller disk 112, so that the air flow can reach a distant place.
(79) As shown in
(80) On the other hand, as shown in
(81) Through use of this characteristic, each of the temperature conditioning units of the present invention's exemplary embodiments is reduced in size.
(82) In temperature conditioning unit 10 of the present exemplary embodiment described above, air flows along the first airflow guide shape defined by an inner wall of fan case 120 and along a second airflow guide shape of impeller disk 112 that is defined by outer-peripheral-side ends 111b. Accordingly, temperature conditioning unit 10 can be reduced in size.
(83) The first airflow guide shape may be a curved surface of the inner wall of fan case 120. The second airflow guide shape may be a curved side of impeller disk 112 that is defined by outer-peripheral-side ends 111b, and the curved side may be curved toward discharge hole 123 with a convex surface of the curved side being positioned on a side of intake hole 122 of the curved side and a concave surface of the curved side being positioned on a side of discharge hole 123 of the curved side. In this way, temperature conditioning unit 10 can be reduced in size.
(84) Respective rear edges of rotor vanes 111 may be positioned along the outer periphery of impeller disk 112, while respective front edges of rotor vanes 111 may be centered along rotating shaft 112a to be respectively positioned forwardly of the corresponding rear edges in the rotation direction of impeller 110.
(85) Alternatively, the respective rear edges of the rotor vanes may be positioned along the outer periphery of impeller disk 112, the respective front edges of rotor vanes 111 may be centered along rotating shaft 112a to be respectively positioned forwardly of the corresponding rear edges in the rotation direction of impeller 110, and rotor vanes 111 may each have a convexly curved surface on a forward side of rotor vane 111 in the rotation direction of impeller 110. In this way, a radial component of an air flow is increased, so that the flow can reach a distant place. Consequently, the air can be blown against an object to be temperature-conditioned that is larger than an outer diameter of a fan case.
(86) Object 350 to be temperature-conditioned may be a secondary battery.
(87) Alternatively, object 350 to be temperature-conditioned may be a power converter.
(88) Fifth Exemplary Embodiment
(89)
(90) In a structure of the fifth exemplary embodiment, diffuser 115 is added to impeller 110 of each of the first through fourth exemplary embodiments. Diffuser 115 is disposed between impeller 110 and electric motor 200 that is a rotary drive source. Diffuser 115 includes substantially disk-shaped diffuser plate 116 that is disposed on a plane perpendicular to a rotating shaft of electric motor 200, and a plurality of stator vanes 117 that is erected on an intake-hole-end surface of diffuser plate 116 to regulate a flow of centrifugal air discharged from impeller 110.
(91) While decelerating, between its stator vanes 117 of diffuser 115, the air (centrifugal air) output by impeller 110, diffuser 115 performs a pressure raising function, thereby increasing pressure of the air output by blower 100.
(92) As described above, temperature conditioning unit 10 of the present exemplary embodiment includes diffuser 115 that is disposed between impeller 110 and the rotary drive source to regulate the flow of the centrifugal air discharged from impeller 110. In this way, the pressure of the air output by blower 100 can be increased.
(93) Alternatively, temperature conditioning unit 10 includes diffuser 115 between impeller 110 and the rotary drive source, and this diffuser 115 includes substantially disk-shaped diffuser plate 116 that is disposed on the plane perpendicular to the rotating shaft of the rotary drive source, and the plurality of stator vanes 117 that is erected on the intake-hole-end surface of diffuser plate 116 to regulate the flow of the centrifugal air discharged from impeller 110. In this way, the pressure of the air output by blower 100 can be increased.
(94) Diffuser 115 may include metal or resin.
(95) Sixth Exemplary Embodiment
(96)
(97) In temperature conditioning unit 10 according to the sixth exemplary embodiment, intake-side back-end chamber 311a is formed of a plurality of spaces. In this structure, as shown in
(98) In each of temperature conditioning units 10 of the exemplary embodiments excluding the sixth exemplary embodiment, an object to be temperature-conditioned needs to be cooled by discharging air toward a portion facing a vicinity of a counter suction surface of electric motor 200 (that is to say, a vicinity of a central portion of an electric-motor surface on a non-load connection side of an output shaft of electric motor 200). However, temperature conditioning unit 10 of the sixth exemplary embodiment has no object to be temperature-conditioned near a counter suction surface of the electric motor (that is to say, near a central portion of an electric-motor surface on a non-load connection side of the electric motor's output shaft), so that discharge of air is not required there for cooling. The air accumulating in each intake-side back-end chamber 311a is fed to an object to be temperature-conditioned. Accordingly, an effect of cooling or warming a component such as a battery pack is enhanced.
(99) As described above, intake-side back-end chamber 311a may be formed of the plurality of spaces in temperature conditioning unit 10 of the present exemplary embodiment.
(100) Moreover, in temperature conditioning unit 10, blower 100 provided to housing 300 may have discharge hole 123 only where intake-side back-end chamber 311a faces.
(101) Seventh Exemplary Embodiment
(102)
(103) Temperature conditioning unit 10 shown in
(104)
(105) In cases where diffuser 115a is disposed along an outer periphery of impeller 110, diffuser 115a is disposed only along an opening such as discharge hole 123a shown in
(106) As described above, temperature conditioning unit 10 of the present exemplary embodiment may have diffuser 115a disposed only along a part facing discharge hole 123a.
(107) Eighth Exemplary Embodiment
(108)
(109)
(110) Structures similar to structures of the temperature conditioning unit of the first exemplary embodiment have the same reference marks, and the descriptions of the structures of the temperature conditioning unit of the first exemplary embodiment are applied by analogy to these structures.
(111) As shown in
(112) Temperature conditioning system 20 according to the eighth exemplary embodiment includes, as shown in
(113) Temperature conditioning units 10 described in the first exemplary embodiment can be used as first temperature conditioning unit 711a and second temperature conditioning unit 711b. Each of the temperature conditioning units shown in
(114) Among the plurality of ducts, ducts 700b, 700c connect exhaust hole 125a of first temperature conditioning unit 711a and intake hole 122b of second temperature conditioning unit 711b. Intake hole 122b draws air into the housing. Exhaust hole 125a is where the drawn air is exhausted out of the housing.
(115) Alternatively, among the plurality of ducts, ducts 700, 700a connect intake hole 122a of first temperature conditioning unit 711a and exhaust hole 125b of second temperature conditioning unit 711b.
(116) Switching unit 701 changes a connection state among ducts 700, 700a, and 700d.
(117) Rotation speed controller 702 controls at least one of rotation speed of electric motor 200a of first temperature conditioning unit 711a and rotation speed of electric motor 200b of second temperature conditioning unit 711b.
(118) Controller 703 controls switching unit 701 and rotation speed controller 702. This controller 703 controls passages of air flowing through the plurality of ducts 700, 700a, 700b, 700c, and 700d or volumes of air.
(119) As shown in
(120) The temperature conditioning units described in the first exemplary embodiment can be used as first temperature conditioning unit 720a and second temperature conditioning unit 720b. Each of the temperature conditioning units shown in
(121) Among the plurality of ducts, ducts 700, 700e connect intake hole 122a of first temperature conditioning unit 720a and intake hole 122b of second temperature conditioning unit 720b.
(122) Alternatively, the plurality of ducts 700, 700e, and 700f may connect exhaust hole 125a of first temperature conditioning unit 720a and exhaust hole 125b of second temperature conditioning unit 720b.
(123) Switching unit 701 changes a connection state among the plurality of ducts 700, 700e, and 700f.
(124) Rotation speed controller 702 controls at least one of rotation speed of electric motor 200a of first temperature conditioning unit 720a and rotation speed of electric motor 200b of second temperature conditioning unit 720b.
(125) Controller 703 controls switching unit 701 and rotation speed controller 702. This controller 703 controls passages of air flowing through the plurality of ducts 700, 700e, and 700f or volumes of air.
(126) Alternatively, temperature conditioning system 20b according to the eighth exemplary embodiment includes, as shown in
(127) Each of the temperature conditioning units described in the first exemplary embodiment can be used as temperature conditioning unit 10a. The temperature conditioning unit shown in
(128) Through first ducts 730, 730a, and 730b, air passes but not through temperature conditioning unit 10a.
(129) Through second duct 730c, air passes to be fed to temperature conditioning unit 10a. The air discharged from temperature conditioning unit 10a passes through second duct 730d. It is to be noted that the air is drawn in from intake hole 122 and is exhausted from exhaust hole 125.
(130) First ducts 730, 730a, and 730b and second ducts 730c, 730d are connected to switching units 701a, 701b. Switching units 701a, 701b perform switching between air flows.
(131) Rotation speed controller 702 controls at least rotation speed of electric motor 200 of temperature conditioning unit 10a.
(132) Controller 703 controls switching units 701a, 701b and rotation speed controller 702. This controller 703 controls passages of the air flowing through first ducts 730, 730a, and 730b and second ducts 730c, 730d or volumes of air.
(133)
(134) Drive wheels 801 are driven by power supplied from power source 800. Driving controller 802 controls power source 800. Each of temperature conditioning systems 20, 20a, and 20b described above can be used as temperature conditioning system 803.
(135)
(136) Drive wheels 801 are driven by power supplied from power source 800. Driving controller 802 controls power source 800. Each of the temperature conditioning units described in the first exemplary embodiment can be used as temperature conditioning unit 804.
(137) Further details are explained with reference to
(138) As shown in
(139) A plurality of the temperature conditioning units of the present invention's foregoing exemplary embodiments can be used in temperature conditioning system 803 of the eighth exemplary embodiment. Temperature conditioning system 803 includes a plurality of ducts connecting intake holes and vent holes of the temperature conditioning units. Temperature conditioning system 803 includes a switching unit that changes an amount of air flowing through the ducts or an air flow path.
(140) For example, the temperature conditioning units are connected by the ducts in cases where intake-side temperature is lower than ordinary temperature. With this configuration, the member to be temperature-conditioned can efficiently be temperature-conditioned.
(141) Alternatively, temperature conditioning system 803 of the eighth exemplary embodiment has a plurality of ducts respectively connected to an intake hole and a vent hole of the temperature conditioning unit. This temperature conditioning system 803 includes switching units that change an amount of air flowing through the ducts or an air flow path.
(142) For example, the plurality of ducts is respectively connected to the intake hole and the vent hole of the temperature conditioning unit in the present exemplary embodiment.
(143) As shown in
(144) In cases where temperature outside vehicle 30 falls within a predetermined range, outside air can be introduced directly into vehicle 30 through the ducts in this configuration. In cases where the temperature outside vehicle 30 falls outside the predetermined range, the outside air can be introduced into vehicle 30 through the ducts and the temperature conditioning unit.
(145) In other words, temperature conditioning system 803 can change air that is provided to a member to be temperature-conditioned according to the temperature outside the vehicle. Thus, temperature conditioning system 803 can efficiently temperature-condition the member to be temperature-conditioned while saving energy.
(146) It is to be noted that in this temperature conditioning system 803, a threshold of the temperature outside the vehicle that is used for duct switching may be set appropriately according to a purpose. Moreover, the intake of the air from outside the vehicle that is associated with the duct switching can be done by switching that is based on atmospheric pressure instead of the temperature outside the vehicle in temperature conditioning system 803.
(147) The description of vehicle 30 shown in
(148) In each of the above exemplary embodiments, the temperature conditioning unit has been described as one example used for a battery of a hybrid car but is not limited to this. The temperature conditioning units of the exemplary embodiments of the present invention are also applicable to temperature-conditioning of an engine control unit, an inverter device, an electric motor, and others.
(149) As described above, the temperature conditioning unit of the present exemplary embodiment further includes an exhaust hole where air that is drawn into a housing is discharged out of the housing. In this way, the air drawn into the housing can be discharged out of the housing.
(150) As described above, temperature conditioning system 20 or 20a of the present exemplary embodiment includes the first temperature conditioning unit, the second temperature conditioning unit, and the plurality of ducts connecting exhaust hole 122a or intake hole 125a of the first temperature conditioning unit and intake hole 122b or exhaust hole 125b of the second temperature conditioning unit. Moreover, the temperature conditioning system of the present exemplary embodiment includes the switching unit that changes the connection state among the plurality of ducts, rotation speed controller 702 that controls the at least one of the rotation speed of the rotary drive source of the first temperature conditioning unit and the rotation speed of the rotary drive source of the second temperature conditioning unit, and controller 703 that controls the switching unit and rotation speed controller 702 for controlling the passages of the air flowing through the plurality of ducts or the volumes of the air. The temperature conditioning system of the present exemplary embodiment can thus efficiently temperature-condition a member to be temperature-conditioned while saving energy.
(151) Temperature conditioning system 20b of the present exemplary embodiment includes temperature conditioning unit 10a, first ducts 730, 730a, and 730b through which air passes but not through temperature conditioning unit 10a, second duct 730c, 730d through which air passes to be fed to temperature conditioning unit 10a or the air discharged from temperature conditioning unit 10a passes, and switching units 701a, 701b that are connected to the first ducts and the second ducts and perform the switching between the air flows. Moreover, temperature conditioning system 20b of the present exemplary embodiment includes rotation speed controller 702 that controls the rotation speed of the rotary drive source of temperature conditioning unit 10a, and controller 703 that controls switching units 701a, 701b and rotation speed controller 702 for controlling the passages of the air flowing through the plurality of ducts or the air volume. This temperature conditioning system of the present exemplary embodiment can thus efficiently temperature-condition a member to be temperature-conditioned while saving energy.
(152) Vehicle 30 of the present exemplary embodiment includes power source 800, drive wheels 801 that are driven by the power supplied from power source 800, driving controller 802 that controls power source 800, and temperature conditioning system 803. In this way, temperature conditioning system 803 can change air that is provided to the member to be temperature-conditioned according to the temperature outside the vehicle. Thus, temperature conditioning system 803 can efficiently temperature-condition the member to be temperature-conditioned while saving energy.
(153) Vehicle 30a includes power source 800, drive wheels 801 that are driven by the power supplied from power source 800, driving controller 802 that controls power source 800, and temperature conditioning unit 804. In this way, temperature conditioning unit 804 can change air that is provided to a member to be temperature-conditioned according to the temperature outside the vehicle. Thus, temperature conditioning unit 804 can efficiently temperature-condition the member to be temperature-conditioned while saving energy.
INDUSTRIAL APPLICABILITY
(154) A temperature conditioning unit and a temperature conditioning system of the present invention are susceptible of size reduction, increase in output and increase in efficiency and are useful in, for example, temperature-conditioning a vehicle-mounted battery. When mounted to a vehicle, the temperature conditioning unit and the temperature conditioning system of the present invention can suppress excessive vibration and noise.
REFERENCE MARKS IN THE DRAWINGS
(155) 10: temperature conditioning unit
(156) 10a: temperature conditioning unit
(157) 20: temperature conditioning system
(158) 20a: temperature conditioning system
(159) 20b: temperature conditioning system
(160) 30: vehicle
(161) 30a: vehicle
(162) 100: blower
(163) 110: impeller (centrifugal fan)
(164) 111: rotor vane
(165) 111a: inner-peripheral-side end
(166) 111b: outer-peripheral-side end
(167) 112: impeller disk
(168) 112a: rotating shaft
(169) 113: slope
(170) 114: shroud
(171) 115: diffuser
(172) 115a: diffuser
(173) 116: diffuser plate
(174) 117: stator vane
(175) 120: fan case
(176) 120g: projecting wall
(177) 121: side wall
(178) 122: intake hole
(179) 122a: intake hole
(180) 122b: intake hole
(181) 123: discharge hole
(182) 123a: discharge hole
(183) 123b: discharge hole
(184) 124: auxiliary hole
(185) 125: exhaust hole
(186) 125a: exhaust hole
(187) 125b: exhaust hole
(188) 1: absolute outlet angle
(189) 2: absolute outlet angle
(190) 200: electric motor
(191) 200a: electric motor
(192) 200b: electric motor
(193) 210: shaft
(194) 300: housing
(195) 300a: housing-part projection
(196) 301: air flow
(197) 302: outer surface
(198) 310: housing
(199) 311: isolation wall
(200) 311a: intake-side back-end chamber
(201) 311b: exhaust-side chamber
(202) 311c: partition
(203) 311d: intake-side front-end chamber
(204) 320: electronic device part
(205) 350: object to be temperature-conditioned
(206) 700: duct
(207) 700a: duct
(208) 700b: duct
(209) 700c: duct
(210) 700d: duct
(211) 700e: duct
(212) 700f: duct
(213) 701: switching unit
(214) 701a: switching unit
(215) 701b: switching unit
(216) 702: rotation speed controller
(217) 703: controller
(218) 711a: first temperature conditioning unit
(219) 711b: second temperature conditioning unit
(220) 720a: first temperature conditioning unit
(221) 720b: second temperature conditioning unit
(222) 730: first duct
(223) 730a: first duct
(224) 730b: first duct
(225) 730c: second duct
(226) 730d: second duct
(227) 800: power source
(228) 801: drive wheel
(229) 802: driving controller
(230) 803: temperature conditioning system
(231) 804: temperature conditioning unit
(232) 1010: temperature conditioning unit
(233) 1111: rotor vane
(234) 1112: impeller disk
(235) 1121: side wall
(236) 1121a: inner-circumferential surface
(237) 1123: discharge hole
(238) 1311: duct