Concrete structure using reinforcing panel including embedded reinforcing grid and method of repairing and reinforcing the same

Abstract

Reinforcing panel having high durability, high strength, and high hardness is applied such that a concrete structure may be repaired to have excellent resistance to an external environment and to be structurally excellent. In comparison to existing bonding methods, a concrete structure and a reinforcing panel may be completely attached to each other as a whole using a repairing material with high fluidity as a cement-based material injected into a repair cross section. Part with microcracks is completely filled with repairing cement mortar injected at high pressure. Since reinforcing panel is precast-fabricated in a factory, embossing, intaglio, color, and the like may be easily added to an external surface of the reinforcing panel and an excellent exterior may be provided after repair due to an aesthetic cross section thereof. The reinforcing panel fabricated in a factory is applied as to reduce labor costs and construction costs.

Claims

1. A method of repairing and reinforcing a concrete structure using a reinforcing panel, comprising: (a) checking a repair cross section of a concrete structure, which is deteriorated or damaged; (b) removing chippings of the repair cross section of the concrete structure and forming a drilled hole for a set anchor; (c) fastening an anchor bolt of the set anchor through the drilled hole and applying a primer to the repair cross section; (d) previously applying repairing cement mortar to a reinforcing panel or applying the repairing cement mortar to the repair cross section; (e) compressing the reinforcing panel, in which a reinforcing grid with reinforcing spacers and reinforcing channels arranged in a grid shape is embedded, to the repair cross section and injecting the repairing cement mortar into openings of the reinforcing channels of the reinforcing panel, wherein the reinforcing channels and the reinforcing spacers are separately formed, and the reinforcing channels are respectively disposed above the reinforcing spacers in a thickness direction of the reinforcing panel; (f) fixing the reinforcing panel to the repair cross section of the concrete structure by additionally applying a pressure using an anchor nut of the set anchor; and (g) completing repair and reinforcement of the concrete structure by cutting and removing an end of the anchor bolt of the set anchor when curing of the repairing cement mortar is completed, wherein the repairing cement mortar is injected into the openings formed at the reinforcing channels of the reinforcing panel such that the reinforcing panel and the concrete structure are integrated as a whole when the repairing cement mortar is completely cured, and wherein the openings of the reinforcing channels of the reinforcing grid are located on a side of the reinforcing panel, the side of the reinforcing panel faces the repair cross section, and a shape of each of the openings has a width decreasing in a direction toward the repair cross section.

2. The method of claim 1, wherein the reinforcing panel comprises: the reinforcing grid comprises the reinforcing spacers and the reinforcing channels, and the reinforcing grid is formed by connecting the reinforcing spacers to the reinforcing channels at intervals and in the grid shape through welding; and a panel-forming mortar deposited on the reinforcing grid to embed the reinforcing grid, and the repairing cement mortar is injected into the openings.

3. The method of claim 1, wherein the reinforcing panel is precast-fabricated to have embossing, intaglio, or color in a fabricating place.

4. The method of claim 1, wherein one side of the anchor bolt is fastened to the drilled hole for the set anchor of the concrete structure and the anchor bolt passes through a through hole and is exposed outside when the reinforcing panel is pressed in; and the anchor nut is fastened to the anchor bolt to additionally apply the pressure to the reinforcing panel, wherein the anchor bolt guides the reinforcing panel to fit into the repair cross section of the concrete structure while the reinforcing panel is pressed to the repair cross section.

5. The method of claim 4, wherein an end of the anchor bolt exposed outside after the reinforcing panel is pressed in the repair cross section of the concrete structure and fastened to the anchor nut is cut and removed.

6. The method of claim 4, further comprising: forming a set anchor-embedding groove on an external surface of the reinforcing panel; and finishing the set anchor-embedding groove with set anchor-embedding mortar.

7. The method of claim 1, wherein the repairing cement mortar is a flowable repairing material injected at high pressure between the repair cross section of the concrete structure and the reinforcing panel and is filled in the openings of the reinforcing channels and microcracks present in the repair cross section.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The above and other objects, features and advantages of the present invention will become more apparent to those of ordinary skill in the art by describing exemplary embodiments thereof in detail with reference to the accompanying drawings, in which:

(2) FIG. 1 is a view of a reinforcing panel for a concrete structure according to the related art;

(3) FIG. 2 is a view illustrating a state in which a ferroconcrete structure using a grid fiber mesh and a cement matrix as a reinforcing material is built using a repairing and reinforcing method according to the related art;

(4) FIGS. 3A to 3D are views illustrating a reinforcing panel including an embedded reinforcing grid according to one embodiment of the present invention;

(5) FIGS. 4A and 4B are an elevation view and a plan view illustrating the reinforcing grid of the reinforcing panel including the embedded reinforcing grid according to one embodiment of the present invention in detail;

(6) FIGS. 5A and 5B are views illustrating a process of precast-fabricating the reinforcing panel including the embedded reinforcing grid according to one embodiment of the present invention;

(7) FIG. 6 is a cross-sectional view of a concrete structure using the reinforcing panel including the embedded reinforcing grid according to one embodiment of the present invention;

(8) FIG. 7 is a view illustrating an injection of a flowable repairing material and air outflow when the concrete structure using the reinforcing panel including the embedded reinforcing grid according to one embodiment of the present invention is repaired;

(9) FIG. 8 is a flowchart illustrating of a method of repairing and reinforcing a concrete structure using a reinforcing panel including an embedded reinforcing grid according to one embodiment of the present invention;

(10) FIGS. 9A to 9G are views illustrating the method of repairing and reinforcing the concrete structure using the reinforcing panel including the embedded reinforcing grid, shown in FIG. 8 in detail; and

(11) FIGS. 10A to 10C are views illustrating an example of embedding set anchors in the reinforcing panel when the concrete structure using the reinforcing panel including the embedded reinforcing grid is repaired.

DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS

(12) Hereinafter, embodiments of the present invention will be described in detail with reference to the attached drawings to allow one of ordinary skill in the art to easily execute the same. However, the present invention may be embodied in a variety of forms and is not limited to the embodiments described herein. Also, throughout the drawings, a part irrelevant to a description of the present invention will be omitted to clearly explain the present invention. Throughout the specification, like reference numerals refer to like portions.

(13) Throughout the specification, when it is stated that a part includes an element, unless particularly defined otherwise, it means that the part does not exclude other elements and may further include other elements.

(14) [Reinforcing Panel 100 Having Embedded Reinforcing Grid]

(15) FIGS. 3A to 3D are views illustrating a reinforcing panel including an embedded reinforcing grid according to one embodiment of the present invention. FIGS. 4A and 4B are an elevation view and a plan view illustrating the reinforcing grid of the reinforcing panel including the embedded reinforcing grid according to one embodiment of the present invention in detail. FIG. 3A illustrates a mold, FIG. 3B illustrates a reinforcing grid, FIG. 3C is a plan view of a reinforcing panel, and FIG. 3D is a side view of the reinforcing panel.

(16) As shown in FIGS. 3A to 3D, a reinforcing panel 100 including an embedded reinforcing grid according to one embodiment of the present invention includes a reinforcing grid 120 and panel-forming mortar 130 and is previously precast-fabricated in a fabricating place.

(17) The reinforcing grid 120, as shown in FIG. 3B, includes reinforcing spacers 121 and reinforcing channels 122. Here, as shown in FIG. 3D, through holes h1 configured to pass through the reinforcing channels 122 and the panel-forming mortar 130 are funned.

(18) Here, the reinforcing grid 120 may be installed above a mold 110 shown in FIG. 3A, and the reinforcing panel 100 is formed by depositing the panel-forming mortar 130 thereto.

(19) In the reinforcing panel 100 including the embedded reinforcing grid according to one embodiment of the present invention, a concrete structure 200 and the reinforcing panel 100 may be integrated by forming openings, into which repairing mortar is injected, at the reinforcing channels 122 of the reinforcing grid 120. Also, as described below, the concrete structure may be easily repaired by injecting at high pressure or applying mortar, which is a flowable repairing material, between a repair cross section of the concrete structure 200 and the reinforcing panel 100.

(20) In detail, as shown in FIGS. 4A and 4B, the reinforcing grid 120 includes the reinforcing spacers 121 and the reinforcing channels 122 and is formed by connecting the reinforcing spacers 121 and the reinforcing channels 122, at certain intervals, in a grid shape through welding. Here, as shown in FIG. 4A, the openings of the reinforcing channels 122 are formed to have an upper width smaller than a lower width, and the reinforcing channels 122 are fabricated to have high flexural strength due to high moment of inertia of area. Here, the reinforcing grid 120 may be fabricated using a metal or compound material having high strength, high hardness, and high durability.

(21) Meanwhile, FIGS. 5A and 5B are views illustrating a process of precast-fabricating the reinforcing panel including the embedded reinforcing grid according to one embodiment of the present invention.

(22) As shown in FIG. 5A, in the reinforcing panel 100 including the embedded reinforcing grid according to one embodiment of the present invention, the openings of the reinforcing channels 122 of the reinforcing grid 120 are placed to face a top surface 300 of a flat fabricating die and the panel-forming mortar 130 is deposited to provide a necessary thickness while the reinforcing spacers 121 are arranged to be positioned in a middle of a height of the reinforcing panel 100.

(23) Also, as shown in FIG. 5B, the reinforcing panel 100 is completed by depositing the panel-forming mortar 130 to a cross section except the openings of the reinforcing channels 122. Here, the through holes h1 which pass through the reinforcing channels 122 and the panel-forming mortar 130 are formed such that set anchors may be fastened through the through holes h1 as described below.

(24) Accordingly, the reinforcing panel 100 including the embedded reinforcing grid according to one embodiment of the present invention is attached to a surface of the concrete structure 200, which is deteriorated or damaged, to provide a repair or reinforcement effect. The reinforcing channels 122 having a channel shape and integrated with the concrete structure 200 through a frictional force and mechanical combination are formed on one side of the reinforcing grid 120 disposed in a grid shape when the reinforcing panel 100 is fabricated such that the concrete structure 200 may be easily repaired or reinforced by injecting at high pressure or applying repairing cement mortar 240 between the reinforcing panel 100 and the surface of the concrete structure 200 as described below.

(25) [Concrete Structure 200 Using Reinforcing Panel 100 Including Embedded Reinforcing Grid]

(26) FIG. 6 is a cross-sectional view of the concrete structure using the reinforcing panel including the embedded reinforcing grid according to one embodiment of the present invention.

(27) Referring to FIG. 6, the concrete structure 200 using the reinforcing panel including the embedded reinforcing grid according to one embodiment of the present invention includes the reinforcing panel 100, set anchors 220, and the repairing cement mortar 240. The reinforcing panel 100 includes the reinforcing grid 120 and the panel-forming mortar 130 and is precast-fabricated in a fabricating place. Here, the reinforcing grid 120 includes the reinforcing spacers 121 and the reinforcing channels 122 arranged in a grid shape, and each of the set anchors 220 includes an anchor bolt 221 and the anchor nut 222.

(28) The concrete structure 200 has a repair cross section 210 formed at a deteriorated or damaged part by chippings and the like.

(29) The reinforcing panel 100 is precast-fabricated in the fabricating place to arrange the reinforcing spacers 121 and the reinforcing channels 122 at certain intervals in the grid shape and to embed the reinforcing grid 120 with the concrete. Here, the reinforcing panel 100 includes the reinforcing grid 120 which includes the reinforcing spacers 121 and the reinforcing channels 122 and is formed by connecting the reinforcing spacers 121 to the reinforcing channels 122, at certain intervals, in the grid shape through welding and the panel-forming mortar 130 deposited above the reinforcing grid 120 to embed the reinforcing grid 120. Here, the openings with the upper width smaller than the lower width may be formed at the reinforcing channels 122 of the reinforcing grid 120, and the repairing cement mortar 240 may be injected into the openings. Here, the reinforcing grid 120 may be fabricated using a metal or compound material having high strength, high hardness, and high durability. Also, the reinforcing panel may be precast-fabricated to have embossing, intaglio, or color in the fabricating place.

(30) The set anchor 220 includes the anchor bolt 221 and the anchor nut 222 and fixes the reinforcing panel 100 to the repair cross section 210 of the concrete structure 200. Here, the set anchor 220 includes the anchor bolt 221 with one side fastened to a drilled hole h2 for the set anchor 220 of the concrete structure 200 and which passes through the through hole h1 and is exposed outside when the reinforcing panel 100 is pressed in and the anchor nut 222 fastened to the anchor bolt 221 to additionally apply a pressure to the reinforcing panel 100. Here, the anchor bolt 221 may guide press fitting of the reinforcing panel 100 into the repair cross section 210 of the concrete structure 200. Here, the end of the anchor bolt 221, which is exposed outside after the reinforcing panel 100 is pressed in the repair cross section 210 of the concrete structure 200 and fastened to the anchor nut 222, may be cut and removed.

(31) The repairing cement mortar 240 is injected between the repair cross section 210 of the concrete structure 200 and the reinforcing panel 100. Here, the repairing cement mortar 240 may be a flowable repairing material injected at high pressure between the repair cross section 210 of the concrete structure 200 and the reinforcing panel 100 and may be filled in the openings of the reinforcing channels 122 and microcracks present in the repair cross section 210.

(32) Accordingly, the repairing cement mortar 240 is filled in the openings formed at the reinforcing channels 122 such that the concrete structure 200 and the reinforcing panel 100 may be integrated.

(33) Meanwhile, FIG. 7 is a view illustrating an injection of a flowable repairing material and air outflow when the concrete structure using the reinforcing panel including the embedded reinforcing grid according to one embodiment of the present invention is repaired.

(34) As shown in FIG. 7, since microcracks are present in the repair cross section 210 of the concrete structure 200, which is deteriorated or damaged and needs to be repaired, when the repairing cement mortar 240 is filled by press fitting of the reinforcing panel 100, it is impossible to repair microcracks.

(35) Accordingly, the reinforcing panel 100 including the embedded reinforcing grid according to one embodiment of the present invention is disposed at a certain interval from the repair cross section 210 of the concrete structure 200 to be repaired, and is fixed using the set anchors 220. Here, to increase a construction speed by reducing the number of necessary set anchors 220 and to more strongly fix the reinforcing panel 100, a supporting member, for example, lumber and the like may support between the set anchors 220 and the reinforcing panel 100 and then set anchors 200 may be fastened.

(36) Also, after the reinforcing panel 100 is disposed on and fixed to the repair cross section 210 of the concrete structure 200, a plurality of inlets and a plurality of air outlets are formed on one side and the other side of the repair cross section 210, respectively, and the interval between the reinforcing panel 100 and the repair cross section 210 except them is blocked using putty and the like and then the repairing cement mortar 240, which is a repairing material with high fluidity, is injected thereinto at high pressure.

(37) Here, since the repairing material with high fluidity is injected at high pressure, not only the openings of the reinforcing channels 122 of the reinforcing panel 100 but also microcracks present in the repair cross section 210 may be completely filled with the repairing cement mortar 240 which is the repairing material with high fluidity.

(38) Afterward, when the repairing cement mortar 240 is cured, the end of the anchor bolt 221 of the set anchor 220 for fixing is cut and the repair cross section 210 is finished with surface treatment such that the repair and reinforcement of the concrete structure 200 may be completed.

(39) Eventually, according the embodiments of the present invention, a reinforcing panel having high durability, high strength, and high hardness is applied such that a concrete structure may be repaired to have excellent resistance to an external environment and to be structurally excellent. Also, in comparison to existing bonding methods, a concrete structure and a reinforcing panel may be completely attached to each other as a whole using a repairing material with high fluidity as a cement-based material injected into a repair cross section.

(40) Also, according to the embodiments of the present invention, a part with microcracks is completely filled with repairing cement mortar, which is a repairing material with highly fluidity, injected at high pressure such that microcracks may be prevented.

(41) [Method of Repairing and Reinforcing Concrete Structure Using Reinforcing Panel Including Embedded Reinforcing Grid]

(42) FIG. 8 is a flowchart illustrating of a method of repairing and reinforcing a concrete structure using a reinforcing panel including an embedded reinforcing grid according to one embodiment of the present invention, and FIGS. 9A to 9G are views illustrating the method of repairing and reinforcing the concrete structure using the reinforcing panel including the embedded reinforcing grid, shown in FIG. 8 in detail.

(43) Referring to FIGS. 8 and 9, in the method of repairing and reinforcing a concrete structure using a reinforcing panel including an embedded reinforcing grid according to one embodiment of the present invention, as a method of repairing and reinforcing a concrete structure using a reinforcing panel, first, the concrete structure 200 which has a deteriorated or damaged part, for example, the repair cross section 210 of a bottom surface of a decrepit slab is checked (110). In detail, as shown in FIG. 9A, a size of the repair cross section 210 is determined depending on whether the concrete structure 200 is deteriorated or damaged, and the reinforcing panel 100 may be precast-fabricated corresponding to the determined size of the repair cross section 210 in a factory. Here, the repair cross section 210 may be determined to be a rectangular or square shape and a depth of the repair cross section 210 may be determined in consideration of the deteriorated or damaged part, for example, a neutralization depth and the like.

(44) Next, as shown in FIG. 9B, for example, chippings and the like are removed from the repair cross section 210 of the concrete structure 200 and the drilled holes h2 for the set anchors 220 are formed.

(45) Next, as shown in FIG. 9C, the anchor bolts 221 of the set anchors 220 are fastened through the drilled holes h2 and a primer 230 for adhesion is applied (130). In detail, the set anchors 220 include the anchor bolts 221 and the anchor nuts 222, and the anchor bolts 221 are arranged at preset intervals. Also, a length of the anchor bolts 221 may be formed to be exposed outside in consideration of a height of the reinforcing panel 100.

(46) Next, as shown in FIG. 9D, the repairing cement mortar 240 is previously applied to the reinforcing panel 100 or is applied to the repair cross section 210 (140). Here, it may be checked whether the reinforcing panel 100 precast-fabricated is insertable into the repair cross section 210 according to guide of the anchor bolts 221. Also, the reinforcing grid 120 of the reinforcing panel 100 includes the reinforcing spacers 121 and the reinforcing channels 122 and the through holes h1 are formed in central parts of the reinforcing channels 122 such that the reinforcing panel 100 may be inserted according to the guide of the anchor bolts 221 inserted through the through holes h1.

(47) Next, as shown in FIG. 9E, the reinforcing panel 100 in which the reinforcing grid 120 with the reinforcing spacers 121 and the reinforcing channels 122 arranged in the grid shape is embedded is compressed to the repair cross section 210, and the repairing cement mortar 240 is filled in the openings of the reinforcing channels 122 of the reinforcing panel 100 (150). Here, the repairing cement mortar 240 is a repairing material with high fluidity and may have a slump flow of, for example, 600 mm or more.

(48) Next, as shown in FIG. 9F, the reinforcing panel 100 is fixed to the repair cross section 210 of the concrete structure 200 by additionally applying a pressure using the anchor nuts 222 of the set anchors 220 (160).

(49) Next, when the repairing cement mortar 240 is adequately cured, the ends of the anchor bolts 221 of the set anchors 220 are cut off and removed such that the repair and reinforcement of the concrete structure 200 is completed (170). In detail, as shown in FIG. 9G, the repairing cement mortar 240 is filled in the openings formed at the reinforcing channels 122 of the reinforcing panel 100 such that the reinforcing panel 100 and the concrete structure 200 may be integrated as a whole when the repairing cement mortar 240 is completely cured.

(50) Meanwhile, FIGS. 10A to 10C are views illustrating an example of embedding the set anchors in the reinforcing panel when the concrete structure using the reinforcing panel including the embedded reinforcing grid is repaired.

(51) As shown in FIG. 10A, it is shown that set anchor-embedding grooves 250 are formed at and fixed to a cross section of the reinforcing panel 100, at which the anchor bolts 221 and the anchor nuts 222 of the set anchors 220 are installed, in consideration of aesthetics of the repair cross section 210 after repair of the concrete structure 200. FIG. 10B illustrates that the ends of the anchor bolts 221 are cut off FIG. 10C illustrates that the set anchor-embedding grooves 250 are finished with set anchor embedding mortar 260.

(52) Also, according to the embodiments of the present invention, since the reinforcing panel 100 is precast-fabricated in the factory, embossing, intaglio, color, and the like may be easily added to an external surface of the reinforcing panel 100 and an excellent exterior may be provided after repair due to an aesthetic cross section thereof. Also, the reinforcing panel 100 previously fabricated in the factory is applied such that labor costs may be reduced and accordingly construction costs may be reduced.

(53) According to the embodiments of the present invention, a reinforcing panel having high durability, high strength, and high hardness is applied such that a concrete structure may be repaired to have excellent resistance to an external environment and to be structurally excellent.

(54) According to the embodiments of the present invention, in comparison to existing bonding methods, a concrete structure and a reinforcing panel may be completely attached to each other as a whole using a repairing material with high fluidity as a cement-based material injected into a repair cross section.

(55) According to the embodiments of the present invention, a part with microcracks is completely filled with repairing cement mortar, which is a repairing material with highly fluidity, injected at high pressure such that microcracks may be prevented.

(56) According to the embodiments of the present invention, since a reinforcing panel is precast-fabricated in a factory, embossing, intaglio, color, and the like may be easily added to an external surface of the reinforcing panel and an excellent exterior may be provided after repair due to an aesthetic cross section thereof.

(57) According to the embodiments of the present invention, a reinforcing panel previously fabricated in a factory is applied such that labor costs may be reduced and accordingly construction costs may be reduced.

(58) The above description of the present invention is for example, and it will be understood that other detailed modification may be easily made by one of ordinary skill in the art without changing of the technical concept or essential features of the present invention. Therefore, the above-described embodiments should be understood to be exemplary and not to be limitative in every aspect. For example, elements described as a single form may be executed while being distributed, and similarly, elements described as being distributed may be executed as being combined.

(59) The scope of the present disclosure will be defined by the following claims rather than the above detailed description, and all changes and modifications derived from the meaning and the scope of the claims and equivalents thereof should be understood as being included in the scope of the present invention.