TOOL HEAD AND METHOD FOR INSERTING AND CLAMPING A CUTTING INSERT, AND CUTTING INSERT
20200130224 ยท 2020-04-30
Inventors
- Manfred Eckert (Lauchringen, DE)
- Bruno Ehrle (Neuhausen am Rheinfall, CH)
- Zoran Ostojic (Regensdorf, CH)
- Michel Paglione (Neunkirch, CH)
- Erich Meili Kai (Winterthur, CH)
Cpc classification
B27G13/04
PERFORMING OPERATIONS; TRANSPORTING
B27G13/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
B27G13/04
PERFORMING OPERATIONS; TRANSPORTING
B27G13/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a tool head for a woodworking machine, having a cylindrical, conical or profiled main part, which has at least two tool-receiving portions evenly distributed across its circumference for holding the cutting insert. The tool-receiving portions each have grooves tapering in the radial direction, in which one cutting insert per groove is clamped between a first side wall of the groove and a closing element. A first interlocking connection is provided between the cutting insert and the first side wall. In addition, a centrifugal wedge is arranged between the closing element and a second side wall situated opposite the first side wall of the groove. According to the invention, a second interlocking connection is provided between the closing element and the centrifugal wedge. This permits radial insertion of a cutting insert.
Claims
1. A tool head for a woodworking machine having a cylindrical, conical or profiled main part, comprising: at least two tool mounts, each of the at least two tool mounts comprising: a groove that tapers in a radial direction so as to be wider at a base of the groove, the groove having a first side wall and a second side wall, the first side wall having a first locking connection; a cutting insert abutting the first side wall of the groove, the cutting insert defining a second locking connection on a first side thereof and having a planar second side, the second locking connection engaging with the first locking connection to retain the cutting insert relative to the first side wall; a closure element having a planar first side abutting against the planar second side of the cutting insert and having a third locking connection on a second side thereof; and a centrifugal wedge positioned between the closure element and the second side wall opposite the first side wall, the centrifugal wedge having a fourth locking connection on a first side thereof, the fourth locking connection engaging with the third locking connection of the closure element, the centrifugal wedge abutting against the second side of the closure element; wherein the centrifugal wedge applies a clamping force against the closure element and the cutting insert to hold the second locking connection of the cutting insert to the first locking connection of the first side wall, wherein the centrifugal wedge increases the clamping force against the closure element and the cutting insert resulting from a centrifugal force applied to the centrifugal wedge when the tool head is rotated during use and wherein the centrifugal wedge is moveable radially inward and into a tool change position by turning the clamping screw in a second, opposite direction until the cutting insert can be disengaged from the first side wall and be radially removed from the groove.
2. The tool head according to claim 1, wherein the centrifugal wedge has a hole with an internal thread into which a clamping screw is introduced, wherein the centrifugal wedge is movable radially outward into a clamping position by turning the clamping screw in a first direction to lock the cutting insert to the first side wall and the closure element to the centrifugal wedge and can be moved into the tool change position by turning the clamping screw in a second, opposite direction.
3. The tool head according to claim 1, wherein the base of the groove defines a screw hole with an internal thread and the shank of the clamping screw has two threaded portions with opposite screw threads, one threaded portion cooperating with the internal thread of the screw hole and the other threaded portion cooperating with the internal thread of the hole.
4. The tool head according to claim 1, wherein the closure element or the centrifugal wedge is provided with at least one magnet.
5. The tool head according to claim 1, further comprising a spring element positioned to act in the radial direction on the cutting insert to press the cutting insert against a stop before reaching a final clamping position.
6. A method for inserting and clamping a cutting insert in a mount of a tool head, comprising: introducing a cutting insert into a gap between a first side wall of a groove and a closure element, the groove tapering in a radial direction so as to be wider at a base of the groove; producing a first positive locking connection between the cutting insert and the first side wall of the groove; clamping the cutting insert with a centrifugal wedge; and producing a second positive locking connection between the closure element and the centrifugal wedge when the closure element is inserted into the tool mount, wherein the cutting insert is locked to the first positive locking connection to the first side wall and the closure element is locked to the centrifugal wedge by the second positive locking connection, with the closure element forcing the cutting insert into engagement with the first positive locking connection between the cutting insert and the first side wall; wherein a first side of the cutting insert abuts the first side wall of the groove such that a first locking connection of the side wall engages with a second locking connection of the first side of the cutting insert and wherein a second side of the cutting insert is planar; wherein the closure element has a planar first side abutting against the planar second side of the cutting insert and has a third locking connection on a second side thereof; and wherein the centrifugal wedge is positioned between the closure element and the second side wall opposite the first side wall of the groove, the centrifugal wedge having a fourth locking connection on a first side thereof, the fourth locking connection engaging with the third locking connection of the closure element, the centrifugal wedge abutting against the second side of the closure element. wherein the centrifugal wedge has a hole with an internal thread into which a clamping screw is introduced, wherein the centrifugal wedge is moveable radially outward into a clamping position by turning the clamping screw in a first direction to lock the cutting insert to the first side wall and the closure element to the centrifugal wedge, with the centrifugal wedge applying a clamping force to the closure element and the cutting insert to hold the second locking connection of the cutting insert to the first locking connection of the first side wall, wherein the centrifugal wedge increases the clamping force against the closure element and the cutting insert resulting from a centrifugal force applied to the centrifugal wedge when the tool head is rotated during use and wherein the centrifugal wedge is moveable radially inward and into a tool change position by turning the clamping screw in a second, opposite direction until the cutting insert can be disengaged from the first side wall and be radially removed from the groove.
7. The method according to claim 6, wherein the centrifugal wedge has a hole with an internal thread into which a clamping screw is introduced, wherein the centrifugal wedge is moveable radially outward into a clamping position by turning the clamping screw in a first direction to lock the cutting insert to the first side wall and the closure element to the centrifugal wedge, with the centrifugal wedge applying a clamping force to the closure element and the cutting insert to hold the second locking connection of the cutting insert to the first locking connection of the first side wall, wherein the centrifugal wedge increases the clamping force against the closure element and the cutting insert resulting from a centrifugal force applied to the centrifugal wedge when the tool head is rotated during use and wherein the centrifugal wedge is moveable radially inward and into a tool change position by turning the clamping screw in a second, opposite direction until the cutting insert can be disengaged from the first side wall and be radially removed from the groove.
8. The method according to claim 6, further comprising pressing the cutting insert against a stop before reaching a final clamping position.
9. The method according to claim 6, further comprising automatically positioning the cutting insert radially with a resilient pressure element when clamping.
10. A tool system having a tool head for a woodworking machine having a cylindrical, conical or profiled main part with a tool mount defining a groove that tapers in a radial direction so as to be wider at a base of the groove, the groove having a first side wall and a second side wall, the first side wall having a first locking connection, a closure element having a planar first side abutting against the planar second side of the cutting insert and having a third locking connection on a second side thereof, and a centrifugal wedge positioned between the closure element and the second side wall opposite the first side wall, the centrifugal wedge having a fourth locking connection on a first side thereof, the fourth locking connection engaging with the third locking connection of the closure element, the centrifugal wedge abutting against the second side of the closure element, the centrifugal wedge applying a clamping force against the closure element and the cutting insert to hold the second locking connection of the cutting insert to the first locking connection of the first side wall, wherein the centrifugal wedge increases the clamping force against the closure element and the cutting insert resulting from a centrifugal force applied to the centrifugal wedge when the tool head is rotated during use and wherein the centrifugal wedge is moveable radially inward and into a tool change position by turning the clamping screw in a second, opposite direction until the cutting insert can be disengaged from the first side wall and be radially removed from the groove, comprising: a cutting insert abutting the first side wall of the groove, the cutting insert defining a second locking connection on a first side thereof and having a planar second side, the second locking connection engaging with the first locking connection to retain the cutting insert relative to the first side wall, the cutting insert comprising a cutting edge along a top edge of a first side thereof, the first side thereof being flat and having a longitudinally extending recess forming a positioning channel along a second side thereof, the longitudinally extending recess configured to engage with and be held relative to the tool head and having a bottom edge diagonally opposite the cutting edge defining a surface in the form of one of a bevel or a rounding, wherein the cutting insert is configured to be locked to a first positive locking connection to a first side wall of the groove with a surface of a closure element abutting the first side of the cutting insert to force the cutting insert into engagement with the first positive locking connection between the cutting insert and the first side wall;
11. The tool system according to claim 10, wherein the bevel is greater than 0.6 mm, as seen in the cutting insert thickness.
12. The tool system according to claim 10, wherein the positioning channel is between 30% and 60% wider than a stop ledge provided in the tool mount.
13. The tool system according to claim 10, wherein the positioning channel can be angular, semicircular or V-shaped
14. The tool system according to claim 10, wherein only a single positioning channel is provided, the lower edge of which is located in a distance of less than 10 mm from the base surface of the cutting inserts.
15. The tool system according to claim 10, wherein the cutting insert comprises a U-shaped recess for lateral positioning.
16. The tool system according to claim 10, wherein the cutting insert does not include a U-shaped recess and further comprising a positioning pin arranged such that the cutting insert can be struck either on the left-hand side or on the right-hand side of the positioning pin.
17. The tool system according to claim 10, wherein the cutting insert comprises a flat blade with a thickness between about 1 mm and 3 mm.
18. A cutting insert for a tool head of a woodworking machine, comprising: an elongate plate having a cutting edge along a top edge of a first side of the elongated plate and a bottom edge diagonally opposite the cutting edge defining a surface in the form of one of a bevel or a rounding, the depth of which is at least 15% of a thickness of the elongate plate, the first side of the elongate plate being planar and a second side of the elongate plate defining a longitudinally extending recess along a second side of the elongate plate, the longitudinally extending recess configured to engage with and be held relative to the tool head, the tool head comprising: at least two tool mounts, each of the at least two tool mounts comprising: a groove that tapers in a radial direction so as to be wider at a base of the groove, the groove having a first side wall and a second side wall, the first side wall having a first locking connection; a closure element having a planar first side abutting against the planar side of the elongate plate and having a third locking connection on a second side thereof; and a centrifugal wedge positioned between the closure element and the second side wall opposite the first side wall, the centrifugal wedge having a fourth locking connection on a first side thereof, the fourth locking connection engaging with the third locking connection of the closure element, the centrifugal wedge abutting against the second side of the closure element, the centrifugal wedge applying a clamping force against the closure element and the elongate plate to hold the second locking connection of the elongate plate to the first locking connection of the first side wall, wherein the centrifugal wedge increases the clamping force against the closure element and the elongate plate resulting from a centrifugal force applied to the centrifugal wedge when the tool head is rotated during use and wherein the centrifugal wedge is moveable radially inward and into a tool change position by turning the clamping screw in a second, opposite direction until the elongate plate can be disengaged from the first side wall and be radially removed from the groove, wherein the centrifugal wedge has a hole with an internal thread into which a clamping screw is introduced, wherein the centrifugal wedge is movable radially outward into a clamping position by turning the clamping screw in a first direction to lock the elongate plate to the first side wall and the closure element to the centrifugal wedge and can be moved into a tool change position by turning the clamping screw in a second, opposite direction, the elongate plate abutting the first side wall of the groove, the second locking connection of the elongate plate engaging with the first locking connection to retain the elongate plate relative to the first side wall, wherein the elongate plate is configured to be locked to a first positive locking connection to a first side wall of the groove with a flat surface of a closure element abutting the second side of the elongate plate to force the elongate plate into engagement with the first positive locking connection between the elongate plate and the first side wall.
19. The cutting insert according to claim 18, wherein the positioning channel can be angular, semi-circular or V-shaped.
20. The cutting insert according to claim 18, wherein the bevel comprises at least 0.6 mm of the cutting insert thickness.
21. The cutting insert of claim 18, wherein only a single positioning channel is provided, the lower edge of which is at a distance of less than 10 mm from the base surface of the cutting insert.
22. The cutting insert of claim 18, wherein for lateral positioning, the cutting insert defines a U-shaped recess.
23. The cutting insert of claim 18, wherein for lateral positioning the cutting insert can be struck either on a left-hand side or on a right-hand side of a positioning pin if the cutting insert does not include a U-shaped recess.
Description
[0047] Embodiments of the invention will now be described in more detail with reference to the following figures, in which:
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[0070] As mentioned above, the groove 19 tapers outwards in a wedge shape in the radial direction, i.e. the first groove wall 27 and a second groove wall 31 opposite the first groove wall 27 are inclined with respect to one another. The centrifugal wedge 23 is received in the groove 19. The configuration of the centrifugal wedge 23 and of the groove 19 is such that the centrifugal wedge can be inserted into the groove 19 in the radial direction when the closure element 25 is not present. However, it is also conceivable that the configuration of the centrifugal wedge 23 and of the groove 19 is such that only a lateral insertion is possible. Both embodiments are equally possible within the scope of the present invention.
[0071] The centrifugal wedge 23 has a front wedge surface 33 which rests against the closure element 25, and a rear surface 35 which rests in a planar manner on the second groove wall 31. If the closure element is not provided, the front wedge surface 33 rests directly on the cutting insert. The front wedge surface 33 is interrupted by a recess 37 which extends in the longitudinal direction of the centrifugal wedge 23, so that a first contact surface 39 is present above the recess 37 and a second contact surface 41 is present below the recess. The second contact surface 41 has an elevation 43 in the form of a bead which extends in the longitudinal direction and allows a positive locking connection with a corresponding, complementarily formed recess 47 in the closure element 25.
[0072] The base of the centrifugal wedge 23 is step-shaped so that a first base surface 49 is present adjoining the front wedge surface 33 and a second base surface 51 is present adjoining the rear surface 35. The first and second base surfaces 49, 51 are separated by a step 53 which extends substantially parallel to the rear surface 35. In this respect, the second base surface 51 includes an angle of 90 degrees or more, or between 91 and 93 degrees, with the rear surface 35. This can cause the centrifugal wedge 23 to tilt in the change position, as will be explained in more detail further below.
[0073] In order to reduce weight, one or more spaced-apart slots 55 can be provided in the centrifugal wedge 23. Located between the slots 55 is a screw hole 57 with a longitudinal axis 59, which screw hole extends from the top surface 61 to the second base surface 51. The longitudinal axis 59 of the screw hole 57 extends substantially parallel to the rear surface 35. The screw hole 57 has an internal thread 63 to receive a rear threaded portion 99 of the screw 29 (
[0074] The base of the groove is also step-shaped analogously to the base surface 49, 51 of the centrifugal wedge 23. It comprises a first groove base surface 65 which corresponds to the second base surface 51 of the centrifugal wedge 23, and a second groove base surface 67 which corresponds to the first base surface 49. A screw hole 60 with an internal thread 70 is provided in the first groove base surface 65. The screw hole 69 is collinear with the longitudinal axis 59, so that by turning the screw 29, the centrifugal wedge 23 can be moved from an upper clamping position in which the closure element 25 and the cutting insert 15 are pressed firmly against the first groove wall 27, into a lower tool change position in which the cutting insert 15 can be removed in the radial direction.
[0075] As mentioned above, while the base surface 51 includes an angle of 90 degrees with the rear surface 35, the angle between the first groove base surface 65 and the rear surface 31 is approximately 90 degrees. If the base surface 51 includes an angle of >90 degrees with the rear surface 35, when the tool mount is opened, the second base surface 51 of the centrifugal wedge 23 near the step 53 thus firstly comes into contact with the first groove base surface 65. Consequently, on reaching the tool change position, a transverse force acts on the centrifugal wedge 23, which transverse force causes the centrifugal wedge 23 to tilt due to the existing tolerances of the screw thread (
[0076] A distinctive feature of the closure element 25 is that at least one, but or two or more magnets 69 are provided in the lower region (
[0077] Two elastically deformable plastics nubs 73, in particular those of an elastomeric material, are provided in the closure element 25 at a distance from one another just above the recess 47. These nubs can be introduced into corresponding holes 75 in the closure element 25. The purpose of the nubs 73 is to push the cutting insert 15 upwards during the clamping procedure. The mode of operation of the nubs 73 is described in more detail further below.
[0078] A U-shaped recess 77 in the centre of the rear fixing portion is provided for the lateral centring of the closure element 25 in the groove 19. Engaging in this recess 77 in the clamping position is an axially adjustable centring pin 79 which is received in a pinhole 81 in the body of the tool head (
[0079] A single channel 83 is provided in the first groove wall 27 just above the pinhole 81. A stop ledge 85 is received positively in this channel 83. The channel 83 and the corresponding stop ledge 85 can be four-sided or polygonal or round in cross section. In the clamping position, the stop ledge 85 cooperates with a groove 87 in the cutting insert 15 for accurate positioning (
[0080] The cutting insert 15 which, according to
[0081] As can be seen in
[0082] Within the context of the present invention, those portions of the tool mount which cooperate in the tool mounting are referred to as groove 19. According thereto, the groove 19 has first and second groove walls 27 and 31 which differ in length.
[0083] The rear wall portion 93 of the first groove wall 27 above the shoulder 91 can be slightly inclined inwards relative to the front wall portion 95 and can include an angle of up to 5 degrees (see
[0084] The screw 29 for clamping and releasing the centrifugal wedge 23 is configured as a threaded pin having a front and a rear threaded portion 97 and 99 respectively (
[0085] A further modified embodiment of a centrifugal wedge 23 has on the wedge surface 33 a centring element 105 in the form of a centring nub which projects out of the wedge surface 33 (
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[0087] The embodiment according to
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[0089] The tool head 11d according to
[0090] A modified clamping mechanism is shown in the case of the tool head 11e according to
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[0092] The tool head according to the invention is used as follows: to introduce a new cutting insert into the tool head according to
[0093] The tool head according to the invention is used in particular for machining wood, plastics and similar materials, for which the method when machining and removing chips or particles is similar. Similar materials are, for example cork, bone, plastics, light metal alloys, wood materials such as chipboard, fibreboard, plywood etc. Cutting inserts having a straight, curved or profiled cutting edge are used as the tools. The cutting inserts consist of flat blades which are between approximately 1 mm and 3 mm thick. During operation, the cutter head is arranged in a rotatably fixed manner on a spindle of a woodworking machine, it being possible for further cutter heads to be attached to the spindle in a directly adjacent position. According to one aspect of the invention, the centrifugal wedge can be adjusted (clamped and released) by a single screw for all scopes of application. In this respect, the cutting insert is pressed onto the stop ledge 85 in the flight direction during clamping, so that the cutting insert cannot move any further as the tool head rotates.
[0094] In the above description, the embodiments are respectively described by way of example on the basis of a tool head which is circular cylindrical in cross section and in which the tool is received in an axial groove (axially parallel to the rotational axis). However, within the scope of the invention, the tool mount or respectively groove can also extend at an angle to the rotational axis (for example, conical tool head). Thus, the groove can be at 3 spatial angles relative to the rotational axis and can thereby define a rake angle, an offset angle and an axis angle.