Parallel Hybrid Converter Apparatus and Method
20200136517 ยท 2020-04-30
Inventors
Cpc classification
H02M3/33573
ELECTRICITY
H02M3/07
ELECTRICITY
H02M3/18
ELECTRICITY
H02M3/33576
ELECTRICITY
H02M1/0058
ELECTRICITY
H02M3/33571
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M3/158
ELECTRICITY
H02M3/18
ELECTRICITY
Abstract
An apparatus includes an isolated power converter having an input connected to an input dc power source, a first output and a second output, and a non-isolated power converter having an input connected to the second output of the isolated power converter, wherein the first output of the isolated power converter and an output of the non-isolated power converter are connected in series.
Claims
1. An apparatus comprising: an isolated power converter having an input connected to an input dc power source, a first output and a second output; and a non-isolated power converter having an input connected to the second output of the isolated power converter, wherein the first output of the isolated power converter and an output of the non-isolated power converter are connected in series.
2. The apparatus of claim 1, wherein: the non-isolated power converter is a four-switch buck-boost converter; and the isolated power converter is an inductor-inductor-capacitor (LLC) resonant converter.
3. The apparatus of claim 1, wherein the isolated power converter comprises: a first secondary winding, a first resonant tank, a first secondary switch network and a first output capacitor connected in cascade; and a second secondary winding, a second resonant tank, a second secondary switch network and a second output capacitor connected in cascade.
4. The apparatus of claim 3, wherein: the non-isolated power converter is connected between the second output capacitor and a third output capacitor, and wherein the first output capacitor and the third output capacitor are connected in series and further connected to a load.
5. The apparatus of claim 3, wherein: a power delivered by the second secondary switch network is a fraction of a power delivered by the first secondary switch network.
6. The apparatus of claim 3, wherein the second secondary switch network comprises: a first switch and a second switch connected in series between two terminals of the second output capacitor; and a first capacitor and a second capacitor connected in series between the two terminals of the second output capacitor, and wherein the second secondary winding is coupled to a common node of the first switch and the second switch, and a common node of the first capacitor and the second capacitor, respectively.
7. The apparatus of claim 1, wherein: the isolated power converter is an LLC resonant converter configured to operate at a switching frequency approximately equal to a resonant frequency of the LLC resonant converter.
8. The apparatus of claim 1, wherein: the isolated power converter is configured as an unregulated power converter.
9. The apparatus of claim 1, wherein the isolated power converter comprises a transformer comprising: a primary winding connected to the input of the isolated power converter through a primary switch network; a first secondary winding coupled to the first output of the isolated power converter; and a second secondary winding coupled to the second output of the isolated power converter.
10. The apparatus of claim 1, wherein the isolated power converter comprises a transformer comprising: a primary winding connected to the input of the isolated power converter through a primary switch network; a first center-tapped secondary winding coupled to the first output of the isolated power converter; and a second center-tapped secondary winding coupled to the second output of the isolated power converter.
11. A system comprising: a first power delivery route comprising a switch network, a transformer, a first rectifier and an output filter; and a second power delivery route comprising the switch network, the transformer, a second rectifier and a non-isolated power converter.
12. The system of claim 11, wherein: a power flowing through the second power delivery route is a fraction of a power flowing through the first power delivery route.
13. The system of claim 11, wherein: a first terminal of the output filter is connected to a positive terminal of a load; a second terminal of the output filter is connected to a first output terminal of the non-isolated power converter; and a second output terminal of the non-isolated power converter is connected to a negative terminal of the load.
14. The system of claim 11, wherein: the switch network, the transformer, the transformer, the first rectifier and the second rectifier form a dual-output isolated power converter.
15. The system of claim 11, wherein: the non-isolated power converter is a buck-boost power converter.
16. A system comprising: a primary switch network configured to be connected to a power source; a transformer having a first secondary winding, a second secondary winding and a primary winding, the primary winding being connected to the primary switch network; a first rectifier connected to the first secondary winding through a first resonant tank; a second rectifier connected to the second secondary winding through a second resonant tank; an output filter connected to the first rectifier; and a power converter connected to the second rectifier, wherein outputs of the output filter and the power converter are connected in series.
17. The system of claim 16, wherein: the primary switch network, the transformer, the first resonant tank, the second resonant tank, the first rectifier and the second rectifier form an inductor-inductor-capacitor (LLC) resonant converter.
18. The system of claim 16, wherein: a power flowing through the second rectifier is a fraction of a power flowing through the first rectifier.
19. The system of claim 16, wherein: the primary switch network is a full-bridge.
20. The system of claim 16, wherein: the power converter is a buck-boost converter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] For a more complete understanding of the present invention, and the advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
[0015]
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[0027] Corresponding numerals and symbols in the different figures generally refer to corresponding parts unless otherwise indicated. The figures are drawn to clearly illustrate the relevant aspects of the various embodiments and are not necessarily drawn to scale.
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
[0028] The making and using of the presently preferred embodiments are discussed in detail below. It should be appreciated, however, that the present invention provides many applicable inventive concepts that can be embodied in a wide variety of specific contexts. The specific embodiments discussed are merely illustrative of specific ways to make and use the invention, and do not limit the scope of the invention.
[0029] The present invention will be described with respect to preferred embodiments in a specific context, namely a parallel hybrid power converter comprising an isolated power converter and a dc/dc converter, where the total power of the parallel hybrid converter passes the isolated power converter and only a fraction of the total power flows through the dc/dc converter. The invention may also be applied, however, to a variety of power converters.
[0030] In some embodiments, the isolated power converter may be implemented as full bridge converters, half bridge converters, forward converters, flyback converters, push-pull converters, any combinations thereof and/or the like. The dc/dc converter may be implemented as step-down (buck) converters, step-up (boost) converters, buck-boost converters, any combinations thereof and/or the like. Hereinafter, various embodiments will be explained in detail with reference to the accompanying drawings.
[0031]
[0032] In some embodiments, the power delivered from the input dc power source 101 to the load 111 flows through the isolated power converter 200. At the outputs of the isolated power converter 200, there may be two routes. The majority of the power passes through the output filter 116. A fraction of the power flows through the dc/dc converter 103 and reaches the load 111.
[0033] In some embodiments, the isolated power converter 200 may be implemented as a variety of power converters such as full bridge converters, half bridge converters, forward converters, flyback converters, push-pull converters, any combinations thereof and/or the like. In some embodiments, the isolated power converter 200 may be a resonant converter such as an inductor-inductor-capacitor (LLC) resonant converter and/or the like. In particular, the isolated power converter 200 may be an unregulated LLC resonant converter operating at a fixed switching frequency such as the resonant frequency of the LLC resonant converter. Throughout the description, the isolated power converter 200 may be alternatively referred to as an LLC resonant converter 200.
[0034] In some embodiments, the dc/dc converter 103 is a non-isolated and regulated power converter. For example, the dc/dc converter 103 may be implemented as a variety of non-isolated power converters such as buck converters, boost converters, buck-boost converters, four-switch buck-boost converters, any combinations thereof and/or the like.
[0035] It should be noted the power delivered from the input dc power source 101 is partially through the dc/dc converter 103 as shown in
[0036] One advantageous feature of the system configuration described above is the parallel hybrid power converter 100 is capable of achieve high efficiency as well as tight regulation. In particular, the isolated power converter 200 may be implemented as an unregulated LLC resonant converter operating at a fixed switching (e.g., the resonant frequency of the LLC resonant converter). As a result, the LLC resonant converter may achieve high efficiency through zero voltage switching of the primary switches and zero voltage switching and/or zero current switching of the secondary switches. On the other hand, the parallel hybrid power converter 100 is tightly regulated through adjusting the duty cycle of the dc/dc converter 103.
[0037] Furthermore, only a fraction of the total power of the parallel hybrid power converter 100 passes through both the dc/dc converter 103 and the LLC resonant converter 200. As a result, the parallel hybrid power converter 100 may achieve a better efficiency in comparison with conventional two-stage power converters (e.g., an isolated power converter and a dc/dc converter connected in cascade between an input dc power source and a load).
[0038] The input dc power source 101 may be telecommunication power supplies converting a utility line voltage to a dc voltage. Alternatively, the input dc power source 101 may be a solar panel array. Furthermore, the input dc power source 101 may be an energy storage device such as rechargeable batteries, fuel cells and/or the like. The load 111 represents the power consumed by a circuit coupled to the parallel hybrid power converter 100. Alternatively, the load 111 may refer to downstream converters coupled to the output of the parallel hybrid power converter 100.
[0039] The LLC resonant converter 200 may comprise a switch network 102, a transformer 112, a first resonant tank 104, a second resonant tank 105, a first rectifier 114 and a second rectifier 115. As shown in
[0040] A first power delivery route includes the first resonant tank 104, the first rectifier 114 and the dc/dc converter 103. As shown in
[0041] The switch network 102 may comprise primary side switches of a full bridge resonant converter according to some embodiments. Alternatively, the switch network 102 may be of the primary side switches of other bridge converters such as a half-bridge resonant converter, a push-pull resonant converter and the like. The detailed configuration of the switch network 102 will be described below with respect to
[0042] The transformer 112 provides electrical isolation between the primary side and the secondary side of the LLC resonant converter 200. In accordance with an embodiment, the transformer 112 may be formed of three transformer windings, namely a primary winding, a first secondary winding and a second secondary winding. Alternatively, each secondary winding may be replaced by a center tapped secondary winding.
[0043] It should be noted that the transformers described above and throughout the description are merely examples, which should not unduly limit the scope of the claims. One of ordinary skill in the art would recognize many variations, alternatives, and modifications. For example, the transformer 112 may further comprise a variety of bias windings and gate drive auxiliary windings.
[0044] In some embodiments, the first resonant tank 104 and the second resonant tank 105 may be of a same structure. For simplicity, only the first resonant tank 104 is described below. The first resonant tank 104 may be implemented in a variety of ways. For example, the main resonant tank comprises a series resonant inductor, a parallel resonant inductor and a series resonant capacitor (shown in
[0045] The series resonant inductor and the parallel resonant inductor may be implemented as external inductors. A person skilled in the art will recognize that there may be many variation, alternatives and modifications. For example, the series resonant inductor may be implemented as a leakage inductance of the transformer 112.
[0046] In sum, the first resonant tank 104 includes three key resonant elements, namely the series resonant inductor, the series resonant capacitor and the parallel resonant inductor. Such a configuration is commonly referred to as an LLC resonant converter. According to the operating principle of LLC resonant converters, at a switching frequency approximately equal to the resonant frequency of the first resonant tank 104, the first resonant tank 104 helps to achieve zero voltage switching for the primary side switching elements and zero current switching for the secondary side switching elements.
[0047] In some embodiments, the first rectifier 114 and the second rectifier 115 may be of a same structure such as a full-bridge rectifier and/or the like. In alternative embodiments, the first rectifier 114 and the second rectifier 115 may be of different structures. For example, the first rectifier 114 may be a full-bridge rectifier and the second rectifier 115 may be a half-bridge rectifier.
[0048] The rectifiers (e.g., first rectifier 114) convert an alternating polarity waveform received from a secondary winding of the transformer 112 to a single polarity waveform. When the transformer 112 is of a center tapped secondary, the rectifiers (e.g., first rectifier 114) may be formed of a pair of switching elements such as n-type metal oxide semiconductor (NMOS) transistors. Alternatively, the rectifiers (e.g., first rectifier 114) may be formed of a pair of diodes. On the other hand, when the transformer 112 is of a non-center tapped secondary winding, the rectifiers (e.g., first rectifier 114) may be a full-bridge rectifier coupled to the secondary winding of the transformer 112.
[0049] Furthermore, the rectifiers (e.g., first rectifier 114) may be formed by other types of controllable devices such as metal oxide semiconductor field effect transistor (MOSFET) devices, bipolar junction transistor (BJT) devices, super junction transistor (SJT) devices, insulated gate bipolar transistor (IGBT) devices, gallium nitride (GaN) based power devices and/or the like. The detailed operation and structure of the rectifiers are well known in the art, and hence are not discussed herein.
[0050] The output filter 116 is used to attenuate the switching ripple of the second power delivery route of the LLC resonant converter 200. According to the operation principles of isolated dc/dc converter converters, the output filter 116 may be an L-C filter formed by an inductor and a plurality of capacitors. One person skilled in the art will recognize that some isolated dc/dc converter topologies such as forward converters may require an L-C filter. On the other hand, some isolated dc/dc converter topologies such as LLC resonant converters may include an output filter formed by a capacitor. One person skilled in the art will further recognize that different output filter configurations apply to different power converter topologies as appropriate. The configuration variations of the output filter 116 are within various embodiments of the present disclosure.
[0051]
[0052] It should be noted that the schematic diagram shown in
[0053] The LLC resonant converter 200 comprises the switch network 102, the transformer 112, the first resonant tank 104, the second resonant tank 105, the first rectifier 114 and the second rectifier 115. The switch network 102 includes four switching elements, namely Q1, Q2, Q3 and Q4. As shown in
[0054] The common node of the switching elements Q1 and Q2 is coupled to a first input terminal T1 of the transformer 112. Likewise, the common node of the switching elements Q3 and Q4 is coupled to a second input terminal T2 of the transformer 112.
[0055] The switching elements Q1, Q2, Q3 and Q4 form a primary side switching network of a full bridge resonant converter. According to some embodiments, switching elements Q1, Q2, Q3 and Q4 are implemented as MOSFET or MOSFETs connected in parallel, any combinations thereof and/or the like.
[0056] According to alternative embodiments, the primary switches (e.g., switch Q1) may be an insulated gate bipolar transistor (IGBT) device. Alternatively, the primary switches can be any controllable switches such as integrated gate commutated thyristor (IGCT) devices, gate turn-off thyristor (GTO) devices, silicon controlled rectifier (SCR) devices, junction gate field-effect transistor (JFET) devices, MOS controlled thyristor (MCT) devices, gallium nitride (GaN) based power devices and/or the like.
[0057] It should be noted that while the example throughout the description is based upon a full bridge LLC resonant converter (e.g., full bridge LLC resonant converter 200 shown in
[0058] It should further be noted that while
[0059] The transformer 112 may comprise a primary winding Np, a first secondary winding Ns1 and a second secondary winding Ns2. The primary winding is coupled to terminals T1 and T2 of the resonant tank 104 as shown in
[0060] It should be noted the transformer structure shown in
[0061] The first resonant tank 104 is formed by a series resonant inductor Lr1, a series resonant capacitor Cr1 and a parallel inductance Lm. As shown in
[0062] The second resonant tank 105 is formed by a series resonant inductor Lr2, a series resonant capacitor Cr2 and the parallel inductance Lm. As shown in
[0063] It should be noted while
[0064] It should further be noted that the series resonant inductors Lr1 and Lr2 may be of a low Q. Such a low Q design helps the parallel hybrid power converter 100 achieve high efficiency as well as high power density.
[0065] The first rectifier 114 is formed by switches Q5, Q6, Q7 and Q8. As shown in
[0066] The second rectifier 115 is formed by switches Q9, Q10, Q11 and Q12. As shown in
[0067] According to some embodiments, switches Q5-Q11 are implemented as MOSFET or MOSFETs connected in parallel, any combinations thereof and/or the like. Alternatively, switches Q5-Q11 may be implemented as an insulated gate bipolar transistor (IGBT) device. Alternatively, the primary switches can be any controllable switches such as integrated gate commutated thyristor (IGCT) devices, gate turn-off thyristor (GTO) devices, silicon controlled rectifier (SCR) devices, junction gate field-effect transistor (JFET) devices, MOS controlled thyristor (MCT) devices, gallium nitride (GaN) based power devices and/or the like.
[0068] It should further be noted that the power topology of the LLC resonant converter 200 may be not only applied to the rectifiers as shown in
[0069] In some embodiments, the LLC resonant converter 200 may be an unregulated power converter operating at a frequency approximately equal to the resonant frequency of the first resonant tank 104. As a result, the primary switches (e.g., Q1, Q2, Q3 and Q4) may achieve zero voltage switching and the secondary switches (e.g., Q5-Q11) may achieve zero voltage switching and/or zero current switching. Furthermore, by employing a suitable control mechanism, the switches (e.g., S1, S2, S3 and S4) of the dc/dc converter 103 may achieve zero voltage switching.
[0070] In some embodiments, the LLC resonant converter 200 may be an isolated and unregulated stage. The switches (e.g., Q1, Q2, Q3 and Q4) of the LLC resonant converter 200 may operate at a duty cycle of about 50%. The dc/dc converter 103 may be a four-switch buck-boost converter and function as a voltage regulation stage.
[0071] As shown in
[0072] Depending on different applications and design needs, the dc/dc converter 103 may be configured as a step-up (buck) power converter or a step-down (boost) power converter. In some embodiments, when switching element S4 is always on and switching element S3 is always off, switching elements S1-S2 and inductor L1 form a buck converter. The voltage across the capacitor Co1 is lower than the voltage across the capacitor Cin1. As a result, the dc/dc converter 103 enters a buck converter operation mode. The operation principles of a step-down or buck power converter are well known in the art, and hence are not discussed in detail herein to avoid repetition.
[0073] On the other hand, when switching element S1 is always on and switching element S2 is always off, switching elements S3-S4 and inductor L1 form a boost converter. The voltage across the capacitor Co1 is higher than the voltage across the capacitor Cin1. As a result, the dc/dc converter 103 enters a boost converter operation mode. The operation principles of a step-up or boost power converter are well known in the art, and hence are not discussed in detail herein.
[0074] According to some embodiments, switching elements S1-S4 are implemented as MOSFET or MOSFETs connected in parallel, any combinations thereof and/or the like. According to alternative embodiments, S1, S2, S3 and S4 may be an insulated gate bipolar transistor (IGBT) device. Alternatively, the primary switches can be any controllable switches such as integrated gate commutated thyristor (IGCT) devices, gate turn-off thyristor (GTO) devices, silicon controlled rectifier (SCR) devices, junction gate field-effect transistor (JFET) devices, MOS controlled thyristor (MCT) devices, gallium nitride (GaN) based power devices and/or the like.
[0075] One advantageous feature of having the dc/dc converter 103 is that the dc/dc converter 103 helps the parallel hybrid power converter 100 achieve a tight voltage regulation through adjusting the voltage Vo1. Since the regulation of the parallel hybrid power converter 100 is obtained from the dc/dc converter 103, the LLC resonant converter 200 may be configured as an unregulated power converter operating at a fixed switching frequency such as the resonant frequency of the first resonant tank 104. Such a fixed switching frequency helps the LLC resonant converter 200 achieve higher efficiency.
[0076] The voltage across the capacitor Co1 of the parallel hybrid power converter 100 may vary based upon different operation modes. When the dc/dc converter 103 operates at a buck converter mode, the voltage at the capacitor Co1 of the parallel hybrid power converter 100 is given by the following equation:
Vo1=D.Math.Vin1 (1)
where D is the duty cycle of the switch S1. D is in a range from 0 to 1. As a result, Vo1 is lower than Vin1. In other words, the voltage across the capacitor Co1 may be lower than the voltage across the capacitor Cin1 when the dc/dc converter 103 operates at a buck converter mode.
[0077] On the other hand, when the dc/dc converter 103 operates at a boost converter mode, the voltage across the capacitor Co1 of the parallel hybrid power converter 100 is given by the following equation:
where D is the duty cycle of the switch S3. D is in a range from 0 to 1. The voltage across the capacitor Co1 may be higher than the voltage across the capacitor Cin1.
[0078] In sum, the voltage relationship between Vo1 and Vin1 may be expressed by the following equation:
Vo1=G2.Math.Vin1 (3)
where G2 is the gain of the dc/dc converter 103.
[0079] In some embodiments, the input voltage of the dc/dc converter 103 is given by the following equation:
where G1 is the gain of the LLC resonant converter 200.
[0080] In some embodiments, the voltage across the capacitor Co2 is given by the following equation:
[0081] In some embodiments, the LLC resonant converter 200 is an unregulated LLC resonant converter operating at a switching frequency close to its resonant frequency. As a result, G1 is approximately equal to 1. Equations (4)-(5) above can be simplified as:
[0082] Substituting Vin1 in Equation (3) with Vin1 in Equation (6), the voltage across the capacitor Co1 is given by the following equation:
[0083] As shown in
where Np is the turns of the primary side winding of the transformer 112, Ns1 is the turns of the first secondary side winding of the transformer 112 and Ns2 is the turns of the second secondary side winding of the transformer 112.
[0084] In some embodiments, Vin is in a range from 36 V to 60 V. Vo is in a range from 34 V to 55 V. Np, Ns1 and Ns2 are equal to each other. By employing the buck converter mode and the boost converter mode described above, the output voltage of the parallel hybrid power converter 100 can be tightly regulated against load and line by adjusting the gain (e.g., G2) of the dc/dc converter 103.
[0085] Both the dc/dc converter 103 and the LLC resonant converter 200 may deliver power to the output of the parallel hybrid power converter 100. A fraction of the power passes through both the dc/dc converter 103 and the LLC resonant converter 200. The rest of the power is delivered from the input dc power source 101 to the load through a single stage (e.g., the LLC resonant converter 200). As such, the power delivered to the load may be divided into two portions, namely Pin1 and Pin2. A first portion Pin1 passes through both the LLC resonant converter 200 and the dc/dc converter 103. A second portion Pin2 is delivered to the load directly through the LLC resonant converter 200. The first portion Pin1 and the second portion Pin2 are proportional to their respective voltages (e.g., Vo1 and Vo2). Pin1 and Pin2 are given by the following equations:
where Po is the output power of the parallel hybrid power converter 100.
[0086] In some embodiments, the efficiency of the LLC resonant converter 200 is equal to 1. The efficiency of the dc/dc converter 103 is equal to 2. In consideration with the efficiency (e.g., 1 and 2), the first portion Pin1 and the second portion Pin2 are given by the following equation:
[0087] The efficiency of the parallel hybrid power converter 100 is given by the following equation:
[0088] In some embodiments, the efficiency of the LLC resonant converter 200 is about 98%. The efficiency of the dc/dc converter 103 is about 92%. In a conventional two-stage power converter (e.g., the LLC resonant converter and the dc/dc converter connected in cascade), the total efficiency of the two-stage power converter is equal to the efficiency of the LLC resonant converter times the efficiency of the dc/dc converter. The total efficiency of the conventional two-stage power converter is approximately equal to 90%. Under the same operating conditions, the efficiency in Equation (14) is higher than the efficiency of the conventional two-stage power converter. More particularly, in order to improve the efficiency of the parallel hybrid power converter 100 shown in
[0089] It should be noted that the parallel hybrid power converter 100 is fully regulated because the dc/dc converter 103 is a tightly regulated power converter. The control of the dc/dc converter 103 includes two operating modes. When an input voltage from the input dc power source 101 is higher than a voltage threshold, the dc/dc converter 103 is configured to operate at a buck converter mode. During the buck converter mode, the regulation of the output voltage of the dc/dc converter 103 is achieved through PWM control.
[0090] On the other hand, when the input voltage from the input dc power source 101 is lower than the voltage threshold, the dc/dc converter 103 is configured to operate at a boost converter mode. During the boost converter mode, the regulation of the output voltage of the dc/dc converter 103 is achieved through PWM control. The voltage threshold may vary depending on different design needs and applications.
[0091]
[0092]
[0093] It should be noted that the schematic diagrams shown in
[0094]
[0095]
[0096]
[0097] It should be noted that
[0098]
[0099]
[0100]
[0101] On the other hand, when the buck-boost dc-dc converter operates in a step-down mode, the fourth NMOS transistor SW4 is turned on and the third NMOS transistor SW3 is turned off. As a result, the first NMOS transistor SW1 and the second NMOS transistor SW2 and the inductor L1 form a buck dc/dc converter having the same system configuration as that of the buck dc/dc converter 103 shown in
[0102]
[0103]
[0104] The input dc power source 101 delivers power to the transformer 112 through two routes. The starting point of the first route is at a first input capacitor Cin1. The first route includes the dc/dc converter 103, a first switch network 102 and a first resonant tank 104. The structure and operating principles of each function unit of the first route have been described above with respect to
[0105] The majority of the power of the parallel hybrid power converter 1100 passes through the second route described above and only a fraction of the total power flows through the first route including the dc/dc converter 103. Such a parallel hybrid power converter is capable of achieve high efficiency as well as tight regulation. In particular, the isolation converter portion of the parallel hybrid power converter 1100 may be implemented as an unregulated LLC resonant converter having two primary windings.
[0106] The LLC resonant converter may operate at a fixed switching. As a result, the LLC resonant converter may achieve high efficiency through zero voltage switching of the primary switches and zero voltage switching and/or zero current switching of the secondary switches. On the other hand, the parallel hybrid power conversion topology is tightly regulated through adjusting the duty cycle of the dc/dc converter 103.
[0107] The voltage across the capacitor Cin1 of the parallel hybrid power converter 100 may vary based upon different operation modes. When the dc/dc converter 103 operates at a buck converter mode, the voltage at the capacitor Cin1 of the parallel hybrid power converter 100 is given by the following equation:
Vin1=D.Math.Vin3 (15)
where D is the duty cycle of the switch S4. D is in a range from 0 to 1. As a result, Vin1 is lower than Vin3. In other words, the voltage across the capacitor Cin1 may be lower than the voltage across the capacitor Cin3 when the dc/dc converter 103 operates at a buck converter mode.
[0108] On the other hand, when the dc/dc converter 103 operates at a boost converter mode, the voltage across the capacitor Cin1 of the parallel hybrid power converter 100 is given by the following equation:
where D is the duty cycle of the switch S2. D is in a range from 0 to 1. The voltage across the capacitor Cin1 may be higher than the voltage across the capacitor Cin3.
[0109] In sum, the voltage relationship between Vin1 and Vin3 may be expressed by the following equation:
Vin1=G2.Math.Vin3 (17)
where G2 is the gain of the dc/dc converter 103.
[0110] In some embodiments, the voltage across the capacitor Cin3 is given by the following equation:
where G1 is the gain of the LLC resonant converter 200.
[0111] In some embodiments, the voltage across the capacitor Cin2 is given by the following equation:
[0112] In some embodiments, the LLC resonant converter 200 is an unregulated LLC resonant converter operating at a switching frequency close to its resonant frequency. As a result, G1 is approximately equal to 1. Equations (18)-(19) above can be simplified as:
[0113] Substituting Vin3 in Equation (20) with Vin3 in Equation (17), the voltage across the capacitor Cin1 is given by the following equation:
[0114] As shown in
where Np1 is the turns of the first primary side winding of the transformer 112, Np2 is the turns of the second primary side winding of the transformer 112 and Ns is the turns of the secondary side winding of the transformer 112.
[0115] The output voltage of the parallel hybrid power converter 100 is given by the following equation:
[0116] In some embodiments, Vin is in a range from 36 V to 60 V. Vo is in a range from 34 V to 55 V. Np, Np2 and Ns are equal to each other. By employing the buck converter mode and the boost converter mode described above, the output voltage of the parallel hybrid power converter 1100 can be tightly regulated against load and line by adjusting the gain (e.g., G2) of the dc/dc converter 103.
[0117] Both the first route including the dc/dc converter 103 and the second route described above may deliver power to the output of the parallel hybrid power converter 100. In fact, only a fraction of the power passes through the dc/dc converter 103. The majority of the power is delivered from the input dc power source 101 to the load through a single stage (e.g., the second route). As such, the power delivered to the load may be divided into two portions, namely Pin1 and Pin2. A first portion Pin1 passes through the first route including the dc/dc converter 103 and the first switch network 102. A second portion Pin2 is delivered to the load directly through the second switch network 122. The first portion Pin1 and the second portion Pin2 are proportional to their respective voltages (e.g., Vin1 and Vin2). Pin1 and Pin2 are given by the following equations:
where Pin is the input power of the parallel hybrid power converter 100.
[0118] In some embodiments, the efficiency of the LLC resonant converter is equal to 1. The efficiency of the dc/dc converter 103 is equal to 2. In consideration with the efficiency (e.g., 1 and 2), the first portion output power Po1 and the second portion output power Po2 are given by the following equations:
[0119] The efficiency of the parallel hybrid power converter 100 is given by the following equation:
[0120] In some embodiments, the efficiency of the LLC resonant converter 200 is about 98%. The efficiency of the dc/dc converter 103 is about 92%. In a conventional two-stage power converter (e.g., the LLC resonant converter and the dc/dc converter connected in cascade), the total efficiency of the two-stage power converter is equal to the efficiency of the LLC resonant converter times the efficiency of the dc/dc converter. The total efficiency of the conventional two-stage power converter is approximately equal to 90%. Under the same operating conditions, the efficiency in Equation (29) is higher than the efficiency of the conventional two-stage power converter. More particularly, in order to improve the efficiency of the parallel hybrid power converter 1100 shown in
[0121] It should be noted that the parallel hybrid power converter 1100 is fully regulated because the dc/dc converter 103 is a tightly regulated power converter. The control of the dc/dc converter 103 includes two operating modes. When an input voltage from the input dc power source 101 is higher than a voltage threshold, the dc/dc converter 103 is configured to operate at a boost converter mode. During the boost converter mode, the regulation of the output voltage of the dc/dc converter 103 is achieved through PWM control.
[0122] On the other hand, when the input voltage from the input dc power source 101 is lower than the voltage threshold, the dc/dc converter 103 is configured to operate at a buck converter mode. During the buck converter mode, the regulation of the output voltage of the dc/dc converter 103 is achieved through PWM control. The voltage threshold may vary depending on different design needs and applications.
[0123] It should be noted that
[0124] Although embodiments of the present invention and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
[0125] Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the disclosure of the present invention, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed, that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized according to the present invention. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods, or steps.