STATIONARY BLADE, BLADE SET, AND MANUFACTURING METHOD
20200130207 ยท 2020-04-30
Inventors
Cpc classification
B26B19/042
PERFORMING OPERATIONS; TRANSPORTING
B26B19/3893
PERFORMING OPERATIONS; TRANSPORTING
International classification
B26B19/38
PERFORMING OPERATIONS; TRANSPORTING
B26B19/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to a stationary blade (66, 166) for a blade set of a hair cutting appliance, the stationary blade (66, 166) comprising a top wall (76, 176), a bottom wall (78, 178), and a guide slot (80, 180) formed therebetween to accommodate a movable blade (68, 168), a plurality of stationary blade teeth (74, 174) each having a frontal end (100, 200), wherein the top wall (76, 176) and the bottom wall (78, 178) are mutually joined at the frontal ends (100, 200), wherein the top wall (76, 176) and the bottom wall (78, 178) are, at least at the frontal ends (100, 200), made from sheet metal material, and wherein, at the frontal ends (100, 200), two or more sheet metal folded edges (106, 108; 206, 208, 210) are present. The present disclosure further relates to a blade set (64, 164) and to methods of manufacturing a stationary blade (66, 166) and a blade set (64, 164) for a hair cutting appliance (10).
Claims
1. A stationary blade for a blade set of a hair cutting appliance, the stationary blade comprising: a top wall, a bottom wall, and a guide slot formed therebetween to accommodate a movable blade, a plurality of stationary blade teeth each having a frontal end, wherein the top wall and the bottom wall are mutually joined at the frontal ends, wherein the top wall and the bottom wall are, at least at the frontal ends, made from sheet metal material, and wherein, at the frontal ends, two or more sheet metal folded edges are present.
2. The stationary blade as claimed in claim 1, wherein, in a rear portion of the frontal ends that is facing opposite teeth of the movable blade, a layer structure is provided that involves four layers formed by sheet metal material.
3. The stationary blade as claimed in claim 1, comprising an inner sheet and an outer sheet, wherein the inner sheet is arranged inside the outer sheet.
4. The stationary blade as claimed in claim 3, wherein the outer sheet is wrapped around the inner sheet.
5. The stationary blade as claimed in claim 3, wherein the inner sheet comprises a single folded edge at the frontal ends, wherein the outer sheet comprises a single folded edge at the frontal ends, and wherein the inner sheet folded edge is nestled in the outer sheet folded edge.
6. The stationary blade as claimed in claim 5, wherein the inner sheet comprises, adjacent to the folded edge, a top layer and a bottom layer that contact one another.
7. The stationary blade as claimed in claim 6, wherein the top layer of the inner sheet defines a frontal end of the guide slot.
8. The stationary blade as claimed in claim 5, wherein the outer sheet comprises, adjacent to the folded edge, a top layer and a bottom layer that are spaced away from one another by the inner sheet.
9. The stationary blade as claimed in claim 5, comprising a first series of teeth at a first leading edge and a second series of teeth at a second leading edge, wherein the inner sheet connects the first leading edge and the second leading edge at the bottom wall, and wherein the outer sheet connects the first leading edge and the second leading edge at the top wall.
10. The stationary blade as claimed in claim 1, comprising a single sheet that is multiply folded at the frontal ends of the teeth.
11. The stationary blade as claimed in claim 10, wherein the frontal ends of the teeth are formed by three folded edges, comprising an outwardly facing first folded edge, an outwardly facing second folded edge, and an inwardly facing third folded edge.
12. The stationary blade as claimed in claim 11, comprising a top layer, a bottom layer, a first inner layer and a second inner layer, wherein the first inner layer and the second inner layer are arranged between the top layer and the bottom layer, and wherein the first inner layer extends between the first folded edge and the third folded edge, and wherein the second inner layer extends between the third folded edge and the second folded edge.
13. The stationary blade as claimed in claim 10, wherein, in a back portion that is spaced away from the teeth, the bottom wall comprises an inwardly folded section comprising a first inwardly facing folded edge and a second outwardly facing folded edge that define a first rear inner layer and a second rear inner layer wherein the first rear inner layer contacts a top layer, wherein the second rear inner layer contacts a bottom layer, wherein the portion of the single sheet that forms the first rear inner layer is, in an unfolded state, spaced away from the portion of the single sheet that forms the top layer.
14. A blade set for a hair cutting appliance, the blade set comprising: a stationary blade as claimed in claim 1, and a movable blade comprising a plurality of movable blade teeth, wherein in the guide slot of the stationary blade, an intermediate guide element is arranged between the top wall and the bottom wall, wherein in the movable blade, a guide recess is formed, wherein the intermediate guide element extends in the guide slot in such a way that the movable blade is movably retained, particularly in an undetachable manner, and wherein the movable blade is arranged to be moved with respect to the stationary blade to cut hair.
15. A method of manufacturing a sheet metal based stationary blade of a blade set for a hair cutting appliance, the method comprising the steps of: providing a sheet metal blank, forming a basically flat sheet metal component, forming at least one pattern of slots in the sheet metal component, thereby defining at least one toothed leading edge, multiply folding the sheet metal component, thereby forming: a top wall, a bottom wall, and a guide slot formed therebetween to accommodate a movable blade, a plurality of stationary blade teeth each having a frontal end, wherein the top wall and the bottom wall are mutually joined at the frontal ends, and wherein, at the frontal ends, two or more sheet metal folded edges are formed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0093] These and other aspects of the disclosure will be apparent from and elucidated with reference to the embodiments described hereinafter. In the following drawings:
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DETAILED DESCRIPTION OF THE INVENTION
[0116]
[0117] The appliance 10 comprises a housing 12 which is arranged in an elongated fashion. At the housing 12, a handle section 14 is defined. In the housing 12, a drive unit 16 is arranged. Further, a battery 18 may be arranged in the housing 12. In
[0118] At a top end thereof, the appliance 10 comprises a processing head 24 that is attached to the housing 12. The processing head 24 comprises a blade set 26. The blade set 26, particularly a movable blade thereof, may be actuated and driven by the drive unit 16 in a reciprocating fashion, refer also to the double arrow 28 in
[0119] The blades of the blade set 26 may be arranged at a first leading edge 32 and, in at least some embodiments, at a second leading edge 34 that is opposite to the first leading edge 32. The first leading edge 32 may be also referred to as frontal leading edge. A second leading edge 34 may be also referred to as rear leading edge.
[0120] Further, a general advancing or moving direction of the appliance 10 is indicated in
[0121] In the following, exemplary embodiments of stationary blades and blade sets 26 will be elucidated and described in more detail. The blade sets 26 may be attached to the appliance 10, or to a similar appliance. It goes without saying the single features disclosed in the context of a respective embodiment may be combined with any of the other embodiments, also in isolated fashion, thereby forming further embodiments that still fall under the scope of the present disclosure.
[0122] In some Figures shown herein, exemplary coordinate systems are shown for illustrative purposes. As used herein, an X-axis is assigned to a longitudinal direction. Further, a Y-axis is assigned to a lateral direction. Accordingly, a Z-axis is assigned to a vertical (height) direction. Respective associations of the axes/directions X, Y, Z with respective features and extensions of the blade set 26 can be derived from those Figures. It should be understood that the coordinate system X, Y, Z is primarily provided for illustrative purposes and not intended to limit the scope of the disclosure. This involves that the skilled person may readily convert and transform the coordinate system when being confronted with further embodiments, illustrations and deviating view orientations. Also a conversation of Cartesian coordinate systems into polar coordinate system may be envisaged, particularly in the context of a circular or curved blade set.
[0123] In
[0124] The movable blade of the blade set 26 that is not visible in
[0125] In
[0126] With reference to
[0127]
[0128] The blade set 64 comprises a first leading edge 70 and a second leading edge 72. At the stationary blade 66, stationary blade teeth 74 are provided both at the first leading edge 70 and the second leading edge 72.
[0129] With reference to
[0130] The stationary blade 66 comprises a top wall 76, a bottom wall 78, and a guide slot 80 formed therebetween. The top wall 76 faces and contacts the user when an appliance implementing the blade set 64 is operated to cut hair. Hence, the bottom wall 78 is facing away from the user and facing the housing (reference numeral 12 in
[0131]
[0132] Hence, the intermediate guide element 82 and the movable blade 68 have to be mounted to the guide slot 80 in a joined state.
[0133] The outer sheet 86 may be regarded as an outer shell. The inner sheet 84 may be regarded as an inner shell. The outer sheet 86 is wrapped around the inner sheet 84. Together, to outer sheet 86 and the inner sheet 84 define the top wall and the bottom wall 78 and the guide slot 80 extending therebetween.
[0134] In
[0135] In the guide recess 94 formed in the movable blade 68, contact elements 96 are provided that are arranged as contact protrusions. The contact elements 96 are arranged to contact guide surfaces at the intermediate guide element 82 as the movable blade 68 is reciprocatingly driven in the guide slot 80 of the stationary blade 66.
[0136] In
[0137] Particular reference is made to
[0138] At the inner sheet 84, a folded edge 106 is provided at the frontal end 100 of the teeth 74. At the outer sheet 86, a folded edge 108 is provided at the frontal end 100 at the teeth 74. The folded edge 106 is nestled in the folded edge 108. This applies to both the first leading edge 70 and the second leading edge 72 at opposite sides of the blade set 64, refer to
[0139] In any of
[0140] Overall, the inner sheet 84 and the outer sheet 86 define a layered arrangement having four layers 114, 116, 120, 122 that are arranged, in the rear portion 112 of the teeth 74 on top of one another. The top layer 114 and the top layer 120 jointly define the top wall 76. The bottom layer 116 and the bottom layer 122 jointly define the bottom wall 78.
[0141] Hence, as can be best seen in
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[0143] By providing two folded sheets 84, 86, the freedom of design may be greatly enlarged, resulting in differently sized walls at the top and the bottom of the stationary blade 66.
[0144] With reference to
[0145] Further, alignment features 190 are indicated in
[0146] Further, as with the embodiment illustrated in
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[0149] In
[0150] Further, as shown in
[0151] The single sheet 184 forms a top layer 230, a bottom layer 232, a first inner layer 234, and a second inner layer 236. In this way, using only a single sheet 184, a double walled stationary blade 166 and a precisely shaped and delimited guide slot 180 for the movable blade 168 may be formed. Further, the height of the guide slot 180 is accurately defined by the respective height (thickness) of the inner layers 234, 236 that is basically constant all over the sheet 180.
[0152] Reference is made to
[0153] Having prepared a semi-finished product in this way, a folding step S16 may be started. As illustrated in
[0154] Further reference is made to
[0155] The method involves a step S50, relating to the provision of an inner sheet blank. In a subsequent step S52, a sheet metal component is formed, for instance by cutting. In a subsequent step S54, slots are processed in the sheet metal component that define a series of teeth. Further, a folding step S56 may follow wherein at least one folded edge in the sheet metal component is formed. Similarly, in a parallel sequence comprising steps S60, S62, S64, S66, an outer sheet is formed. In a step S60, an outer sheet blank is provided. In a subsequent step S62, a sheet metal component for the outer sheet is formed by cutting or stamping. In a further step S64, a series of slots is processed therein to define a series of teeth. Further in a step S66, the sheet metal component is folded.
[0156] The steps S52/S54 and S62/S64, respectively, may be performed simultaneously.
[0157] Both the inner sheet and the outer sheet are joined in a joining step S70. Eventually, the outer sheet is wrapped around the inner sheet.
[0158] Further, provision steps S72 and S74 are provided. In the step S72, a movable blade is provided. In the step S74, an intermediate guide element is provided. The movable blade and the intermediate guide element are arranged such that they have to be jointly inserted in a guide slot defined by the inner sheet and the outer sheet. Consequently, an assembly step S76 follows, wherein the inner sheet, the outer sheet, the movable blade and the intermediate guide element are joined and assembled.
[0159] Further, in a subsequent step S78, the inner sheet, the outer sheet and the intermediate guide element are fixedly attached to one another, for instance by bonding.
[0160] Reference is made to
[0161] In a following folding step 106, three or more folding (sub-) steps S108, S110, S112 are performed. Hence, in accordance with the embodiment shown in
[0162] In some embodiments, the folding step S106 further involves the formation of folded edges in a central region of the stationary blade as therein an intermediate guide element or guide structure for a movable blade of the blade set may be formed.
[0163] In a step S114, a respective movable blade is provided. Hence, in an assembly step S116, the movable blade and the stationary blade may be joined and assembled. This may involve that the intermediate guide portion of the stationary blade engages a guiding recess at the movable blade to retain the movable blade in a guide slot of the stationary blade in an undetachable manner.
[0164] A further step S118 may follow wherein a top wall and a bottom wall of the stationary blade that are formed as a result of the folding step S106 are attached to one another, for instance by bonding. Bonding may involve soldering, welding, laser welding, clinching, etc.
[0165] While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive; the invention is not limited to the disclosed embodiments. Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims.
[0166] In the claims, the word comprising does not exclude other elements or steps, and the indefinite article a or an does not exclude a plurality. A single element or other unit may fulfill the functions of several items recited in the claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
[0167] Any reference signs in the claims should not be construed as limiting the scope.