COMPOSITE EXPLOSION-PROOF VALVE, COVER PLATE ASSEMBLY, AND BATTERY
20200136111 ยท 2020-04-30
Inventors
- Luxia Jiang (Shenzhen, CN)
- Shichao HU (Shenzhen, CN)
- Keli Yang (Shenzhen, CN)
- Han CHENG (Shenzhen, CN)
- Jianhua ZHU (Shenzhen, CN)
- Yan Zhu (Shenzhen, CN)
Cpc classification
F16K7/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/3425
ELECTRICITY
International classification
H01M10/42
ELECTRICITY
F16K17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure provides a composite explosion-proof valve mounted on a battery cover plate assembly, a cover plate assembly containing the explosion-proof valve, and a battery. The composite explosion-proof valve includes at least two layers of explosion-proof membranes and a flame-retardant structure located between the at least two layers of explosion-proof membranes. When the battery (such as internal temperature or internal pressure) is abnormal, the first layer of explosion-proof membrane is opened. Under the action of the flame-retardant structure, the composite explosion-proof valve is in a local oxygen-deficient state, and it is difficult for a high-temperature combustible matter ejected from the battery to ignite under the local oxygen-deficient condition. Therefore, the composite explosion-proof valve is capable of reliving pressure in time when the battery is abnormal and effectively preventing external oxygen from entering, thereby preventing occurrence of battery combustion and explosion and avoiding secondary disasters and larger abnormity.
Claims
1. An explosion-proof valve, comprising at least two layers of explosion-proof membranes and a flame-retardant structure located between the at least two layers of explosion-proof membranes.
2. The explosion-proof valve according to claim 1, further comprising a base body, wherein the base body is provided with a pressure relief hole, and the at least two layers of explosion-proof membranes are respectively mounted at two ends of the pressure relief hole; and the flame-retardant structure is arranged in the pressure relief hole between the at least two layers of explosion-proof membranes.
3. The explosion-proof valve according to claim 1, wherein the explosion-proof membranes are pressure-controlled explosion-proof membranes.
4.-5. (canceled)
6. The explosion-proof valve according to claim 1, wherein the explosion-proof membranes are temperature-controlled explosion-proof membranes.
7.-8. (canceled)
9. The explosion-proof valve according to claim 2, wherein the at least two layers of explosion-proof membranes comprise a pressure-controlled explosion-proof membrane mounted at an outer end of the pressure relief hole and a temperature-controlled explosion-proof membrane mounted at an inner end of the pressure relief hole.
10. The explosion-proof valve according to claim 2, wherein the at least two layers of explosion-proof membranes comprise a pressure-controlled explosion-proof membrane mounted at an inner end of the pressure relief hole and a temperature-controlled explosion-proof membrane mounted at an outer end of the pressure relief hole.
11. The explosion-proof valve according to claim 2, wherein a stepped bottom mounting step is formed at a lower end of the base body, and one layer of the explosion-proof membranes is mounted in the bottom mounting step; and a stepped top mounting step is formed at an upper end of the base body, and one other layer of explosion-proof membrane is mounted in the top mounting step.
12. The explosion-proof valve according to claim 6, wherein a mounting part is formed at a peripheral edge of the temperature-controlled explosion-proof membranes, a framework is embedded in the mounting part, and a central part of the temperature-controlled explosion-proof membranes is provided with an opening region.
13.-14. (canceled)
15. The explosion-proof valve according to claim 12, wherein the material of the temperature-controlled explosion-proof membrane is one of PP, PE, PPO, PET, or PVDF; and the framework is a carbon fiber framework or a memory alloy framework.
16.-21. (canceled)
22. The explosion-proof valve according to claim 1, wherein the flame-retardant structure contains a flame-retardant agent.
23. The explosion-proof valve according to claim 22, wherein the flame-retardant agent is in a form of solid powder, and the flame-retardant structure is a microcapsule containing the flame-retardant agent and formed by compressing and ramming the flame-retardant agent in the form of solid powder.
24. (canceled)
25. The explosion-proof valve according to claim 22, wherein the flame-retardant agent is configured as an organic flame-retardant agent, an inorganic flame-retardant agent, or a mixed flame-retardant agent formed by mixing the inorganic flame-retardant agent with the organic flame-retardant agent.
26. The explosion-proof valve according to claim 25, wherein the organic flame-retardant agent comprises one or more of a halogen-based flame-retardant agent, a phosphorus-based flame-retardant agent, a nitrogen-based flame-retardant agent, and a phosphorus-halogen-based flame-retardant agent.
27. The explosion-proof valve according to claim 25, wherein the inorganic flame-retardant agent comprises one or more of antimonous oxide, magnesium hydroxide, aluminum hydroxide, or silicon-based oxide.
28. The explosion-proof valve according to claim 25, wherein the mixed flame-retardant agent comprises red phosphorus, aluminum hydroxide, and expanded graphite.
29. The explosion-proof valve according to claim 11, wherein the explosion-proof membranes are pressure-controlled explosion-proof membranes, the pressure-controlled explosion-proof membranes comprise a welding part at a peripheral edge and a pressure opening part in the middle, and the welding part is welded in the top mounting step.
30. The explosion-proof valve according to claim 29, wherein the pressure opening part of the pressure-controlled explosion-proof membrane is provided with an explosion-proof notch and a flexible buffer structure arranged between a welding seam and the explosion-proof notch, wherein the welding seam is between the welding part and the top mounting step.
31.-33. (canceled)
34. The explosion-proof valve according to claim 30, wherein the flexible buffer structure comprises one or more wave crests and/or or wave troughs.
35. (canceled)
36. A cover plate assembly, comprising a cover plate body, wherein the explosion-proof valve according to claim 1 is mounted on the cover plate body.
37. A battery, comprising a shell, an electrode core and a cover plate assembly, wherein the cover plate assembly and the shell form a sealed space, and the electrode core is mounted in the sealed space; and the cover plate assembly is the cover plate assembly according to claim 36.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049] In the figures, 1. cover plate body; 2. shell; 3. first electrode assembly; 4. second electrode assembly; 5. liquid injection hole cover; 6. composite explosion-proof valve; 60. base body; 61. first layer of explosion-proof membrane; 62. second layer of explosion-proof membrane; 63. flame-retardant structure; 601. base part; 602. lug boss part; 603. pressure relief hole; 604. top mounting step; 605. bottom mounting step; 610. welding part; 611. pressure opening part; 612. explosion-proof notch; 613. wave trough; 614. wave crest; 615. welding seam; 621. opening region; 622. mounting part; and 623. framework.
DETAILED DESCRIPTION
[0050] To make the technical problems to be solved by the present invention, technical solutions, and beneficial effects more comprehensible, the following further describes the present invention in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely used for explaining the present disclosure instead of limiting the present disclosure.
[0051] A battery, a cover plate assembly, and a composite explosion-proof valve 6 provided by the present disclosure are specifically explained below.
[0052] As shown in
[0053] Since the present disclosure does not improve the structure other than the composite explosion-proof valve 6 on the cover plate assembly of the battery, only the structure of the composite explosion-proof valve 6 is specifically explained below.
[0054] As shown in
[0055] The base body 60 is configured to be welded with the cover plate body 1 (or the base body 60 may be mounted on the shell 2, and in the present embodiment, the base body 60 is mounted on the cover plate body 1 selectively). Or the base body 60 may be subjected to integral stamping process with the cover plate body 1 to serve as a part of the cover plate body 1, namely, the base body 60 may be a structure independent of the cover plate body 1 or the shell 2. Or the base body 60 may be integrally formed with the cover plate body 1 or the shell 2. In other words, the base body 60 of the composite explosion-proof valve 6 is formed as a part of the cover plate body 1 or the shell 2.
[0056] In some embodiments of the present disclosure, as shown in
[0057] The first layer of explosion-proof membrane 61 and the second layer of explosion-proof membrane 62 may be a pressure-controlled explosion-proof membrane or a temperature-controlled explosion-proof membrane respectively. Namely, both the first layer of explosion-proof membrane 61 and the second layer of explosion-proof membrane 62 may be pressure-controlled explosion-proof membranes. Both the first layer of explosion-proof membrane 61 and the second layer of explosion-proof membrane 62 may be temperature-controlled explosion-proof membranes; the first layer of explosion-proof membrane 61 may be a pressure-controlled explosion-proof membrane, and the second layer of explosion-proof membrane 62 may be a temperature-controlled explosion-proof membrane. Or the second layer of explosion-proof membrane 62 may be a pressure-controlled explosion-proof membrane, and the first layer of explosion-proof membrane 61 may be a temperature-controlled explosion-proof membrane.
[0058] For example, as shown in
[0059] An opening temperature of the temperature-controlled explosion-proof membrane is 100-200 C. The opening temperature refers to a temperature at which the temperature-controlled explosion-proof membrane is heated and opened. When the temperature-controlled explosion-proof membrane is heated and the temperature reaches the opening temperature, the temperature-controlled explosion-proof membrane is opened. The opening temperature is lower than a thermal runaway temperature of a positive electrode material of the battery. The thermal runaway temperature of the positive electrode material of an existing lithium ion battery is 200-600 C. generally. Tests show that the effect is optimal when the opening temperature of the temperature-controlled explosion-proof membrane is 100-150 C., and in the temperature range, the temperature-controlled explosion-proof membrane cannot be opened in advance and can be ensured to be opened before thermal runaway of the positive electrode material of the battery.
[0060] Specifically, as shown in
[0061] Specifically, the temperature-controlled explosion-proof membrane may be mounted in modes of gluing, crimping, welding, or the like. In this way, when the temperature is excessively high, the temperature-controlled explosion-proof membrane is heated to shrink, the opening region 621 is first pulled apart while the internal temperature rises, and then the mounting part 622 further shrinks by taking the framework 623 as a fixed point to enlarge an exhaust opening, so as to realize the function of opening the temperature-controlled explosion-proof membrane by heating.
[0062] The opening region 621 is integrally press-thinned or gradually thinned relative to the mounting part 622. The opening region 621 may be formed in a cross shape as shown in
[0063] A material of the temperature-controlled explosion-proof membrane is not specifically limited as long as the material is resistant to corrosion, is influenced by temperature and may be heated to shrink so as to open the temperature-controlled explosion-proof membrane when the temperature exceeds a preset temperature. In the present embodiment, a material of the temperature-controlled explosion-proof membrane is a non-metal material. For example, the material of the temperature-controlled explosion-proof membrane is one of PP (Polypropylene), PE (Polyethylene), PPO (Polyphenylene Oxide), PET (Polyethylene Terephthalate), or PVDF (Polyvinylidene Fluoride).
[0064] The thickness of the mounting part 622 of the temperature-controlled explosion-proof membrane is 0.2-5 mm. Preferably, the thickness of the mounting part 622 of the temperature-controlled explosion-proof membrane is 0.5-2 mm.
[0065] A thickness of the opening region 621 of the temperature-controlled explosion-proof membrane is 0.02-3 mm, and a width of the opening region 621 is 0.3-10 mm. In a preferred implementation, the thickness of the opening region 621 of the temperature-controlled explosion-proof membrane is 0.05-0.15 mm, and a width of the cross shape in a preferred embodiment is 1-5 mm.
[0066] A preferred opening pressure of the pressure-controlled explosion-proof membrane is 0.1-2 MPa. The opening pressure refers to a pressure at which the pressure-controlled explosion-proof membrane is pressed and opened; when the internal pressure of the battery is greater than the opening pressure, the pressure-controlled explosion-proof membrane is opened; and preferably, the opening pressure of the pressure-controlled explosion-proof membrane is 0.2-0.8 MPa.
[0067] As shown in
[0068] As shown in
[0069] A material of the pressure-controlled explosion-proof membrane may be an aluminum foil well known by those skilled in the art, or may be another material well known by those skilled in the art.
[0070] As the pressure-controlled explosion-proof membrane is mounted on the base body 60 in a mode of welding, when the pressure-controlled explosion-proof membrane is tightly tensioned, the pressure-controlled explosion-proof membrane is easily damaged in a welding process. Therefore, preferably, the pressure opening part 611 of the pressure-controlled explosion-proof membrane is also provided with a flexible buffer structure. The flexible buffer structure may effectively avoid cracking or breaking of the explosion-proof notches 612 caused by shrinkage of two sides of the welding seam 615 during laser welding, so as to ensure the finished product ratio of the explosion-proof valve in a manufacturing process. Furthermore, by adopting the above flexible buffer structure, the uniformity and reliability of the starting pressure of the pressure-controlled explosion-proof membrane may be greatly improved, and the fatigue resistance of the pressure-controlled explosion-proof membrane can also be well improved.
[0071] The flexible buffer structure is arranged between the welding seam 615 and the explosion-proof notch 612.
[0072] Specifically, the flexible buffer structure is annular. The flexible buffer structure is not specifically limited in structure, and the flexible buffer structure may include one or more wave crests 614 and/or wave troughs 613. Specifically, in the present embodiment, the flexible buffer structure includes one wave crest 614 and one wave trough 613.
[0073] A thickness of the welding part 610 of the pressure-controlled explosion-proof membrane is 0.2-0.8 mm, and a thickness of the pressure opening part 611 of the pressure-controlled explosion-proof membrane is 0.05-0.15 mm.
[0074] A height difference between the wave crest 614 and the wave trough 613 and a surface of the pressure opening part is 1-8 times the thickness of the pressure opening part 611. The height difference herein refers to a distance between the highest point of the wave crest 614 and an upper surface of the pressure opening part 611 and a distance between the lowest point of the wave trough 613 and a lower surface of the pressure opening part 611.
[0075] The specific structure and material of the flame-retardant structure 63 are not specifically limited as long as the structure and the material may ensure that internal combustible gas leaks out through the flame-retardant structure 63 in time and the flame-retardant structure 63 can form an oxygen-deficient state, so as to prevent external oxygen gas from entering. For example, an inner part of the flame-retardant structure 63 includes a gap (or hole) and the like, so that under the condition that the internal pressure is larger, the combustible gas inside the battery may leak out through the gap in time, and oxygen gas difficultly enters the battery through the gap.
[0076] The flame-retardant structure 63 contains a flame-retardant agent. The flame-retardant agent may be in a form of solid powder, and the flame-retardant structure 63 is formed by compressing and ramming the flame-retardant agent in the form of solid powder. Alternatively, the flame-retardant structure is a microcapsule containing the flame-retardant agent. The flame-retardant agent may be configured as an organic flame-retardant agent, an inorganic flame-retardant agent, or a mixed flame-retardant agent formed by mixing the inorganic flame-retardant agent with the organic flame-retardant agent. The organic flame-retardant agent includes one or more of a halogen-based flame-retardant agent, a phosphorus-based flame-retardant agent, a nitrogen-based flame-retardant agent, and a phosphorus-halogen-based flame-retardant agent. The inorganic flame-retardant agent includes one or more of antimonous oxide, magnesium hydroxide, aluminum hydroxide, or silicon-based oxide. The mixed flame-retardant agent is formed by mixing the organic flame-retardant agent with the inorganic flame-retardant agent. For example, the present embodiment provides an improved mixed flame-retardant agent, and the mixed flame-retardant agent includes red phosphorus, aluminum hydroxide, and expanded graphite.
[0077] As shown in
[0078] As shown in
[0079] As shown in
[0080] As a preferable mode, the composite explosion-proof valve 6 further includes a valve cover (not marked in the figures), and the valve cover is mounted on the base body 60 to be used for preventing the composite explosion-proof valve 6 from being damaged by an external force.
[0081] According to the battery, the cover plate assembly, and the composite explosion-proof valve 6 provided by the present disclosure, the cover plate assembly of the battery is provided with the improved composite explosion-proof valve 6 of the present disclosure. Since at least two layers of explosion-proof membranes are mounted on the composite explosion-proof valve 6 and the flame-retardant structure 63 is arranged between the two layers of explosion-proof membranes, when the battery is abnormal, the explosion-proof membrane is opened. Under the action of the flame-retardant structure 63, the composite explosion-proof valve 6 is in a local oxygen-deficient state, and it is difficult for a high-temperature combustible matter ejected from the battery to ignite under the local oxygen-deficient condition. Therefore, the composite explosion-proof valve is capable of relieving pressure in time when the battery is abnormal and effectively preventing external oxygen from entering, thereby preventing occurrence of battery combustion and explosion and avoiding secondary disasters and larger abnormity.
[0082] The foregoing descriptions are merely preferred embodiments of the present disclosure, but are not intended to limit the present disclosure. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present disclosure shall fall within the protection scope of the present disclosure.