BEAD MEMBER AND PNEUMATIC TIRE
20200130427 ยท 2020-04-30
Assignee
Inventors
Cpc classification
B60C2015/048
PERFORMING OPERATIONS; TRANSPORTING
B60C2015/042
PERFORMING OPERATIONS; TRANSPORTING
B60C2001/0058
PERFORMING OPERATIONS; TRANSPORTING
B60C2015/061
PERFORMING OPERATIONS; TRANSPORTING
B60C15/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Provided is a bead member comprising an annular bead core, and a bead filler located on an outer side of the bead core in a radial direction of the bead core, and the bead filler comprises a resin filler portion made of a resin and a rubber filler portion made of a rubber and joined to the resin filler portion.
Claims
1. A bead member comprising: an annular bead core, and a bead filler located on an outer side of the bead core in a radial direction of the bead core, wherein the bead filler comprises a resin filler portion made of a resin and a rubber filler portion made of a rubber and joined to the resin filler portion.
2. The bead member according to claim 1, wherein the bead core is coated with a core coating resin, and the resin filler portion is formed integrally with the core coating resin.
3. The bead member according to claim 2, wherein the bead core comprises an annular body in a state where a strip member formed by coating one or more bead wires with a wire coating resin is wound a plurality of times and laminated, and a circumference of the annular body is coated with the core coating resin.
4. The bead member according to claim 3, wherein the annular body has a state where the strip member is laminated in at least one of the radial direction of the bead core and an axial direction of the bead core.
5. The bead member according to claim 1, to wherein there is an overlapping region in the radial direction of the bead core where the resin filler portion and the rubber filler portion overlap in the axial direction of the bead core.
6. The bead member according to claim 5, wherein the overlapping region extends up to a tip of the bead filler.
7. The bead member according to claim 5, wherein in the overlapping region, the resin filler portion is exposed on one side in the axial direction of the bead core, and the rubber filler portion is exposed on the other side in the axial direction of the bead core.
8. The bead member according to claim 5, wherein in the overlapping region, both sides of the resin filler portion in the axial direction of the bead core are covered with the rubber filler portion.
9. The bead member according to claim 1, wherein at least one convex portion or concave portion is formed in a joining surface of the resin filler portion to which the rubber filler portion is joined.
10. The bead member according to claim 1, wherein a width of the resin filler portion in the axial direction of the bead core gradually decreases as being toward the outer side in the radial direction of the bead core.
11. A pneumatic tire comprising: the bead member according to claim 1, and a carcass turned up to wrap around the bead member.
12. The bead member according to claim 2, wherein there is an overlapping region in the radial direction of the bead core where the resin filler portion and the rubber filler portion overlap in the axial direction of the bead core.
13. The bead member according to claim 3, wherein there is an overlapping region in the radial direction of the bead core where the resin filler portion and the rubber filler portion overlap in the axial direction of the bead core.
14. The bead member according to claim 4, wherein there is an overlapping region in the radial direction of the bead core where the resin filler portion and the rubber filler portion overlap in the axial direction of the bead core.
15. The bead member according to claim 6, wherein in the overlapping region, the resin filler portion is exposed on one side in the axial direction of the bead core, and the rubber filler portion is exposed on the other side in the axial direction of the bead core.
16. The bead member according to claim 6, wherein in the overlapping region, both sides of the resin filler portion in the axial direction of the bead core are covered with the rubber filler portion.
17. The bead member according to claim 2, wherein at least one convex portion or concave portion is formed in a joining surface of the resin filler portion to which the rubber filler portion is joined.
18. The bead member according to claim 3, wherein at least one convex portion or concave portion is formed in a joining surface of the resin filler portion to which the rubber filler portion is joined.
19. The bead member according to claim 4, wherein at least one convex portion or concave portion is formed in a joining surface of the resin filler portion to which the rubber filler portion is joined.
20. The bead member according to claim 5, wherein at least one convex portion or concave portion is formed in a joining surface of the resin filler portion to which the rubber filler portion is joined.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] In the accompanying drawings:
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
DETAILED DESCRIPTION
[0020] Hereinafter, embodiments of a bead member and a pneumatic tire according to the present disclosure will be illustrated and described with reference to
[0021] Hereinafter, unless otherwise mentioned, dimensions, length relations, positional relations and the like of respective elements will be measured in a reference state where the pneumatic tire is attached to a rim and charged with a predetermined internal pressure and no load.
[0022] Here, the rim indicates an approved rim in an applicable size (a measuring rim in Standards Manual of ETRTO (the European Tyre and Rim Technical Organisation), and a design rim in Year Book of TRA (the Tire and Rim Association, Inc.)) described or to be described in future in an industrial standard effective in a district where the pneumatic tire is produced and used, for example, JATMA Year Book of JATMA (the Japan Automobile Tyre Manufacturers Association) in Japan, Standards Manual of ETRTO in Europe, Year Book of TRA in U.S or the like (that is, the above rim also includes a size that can be included in the above industrial standard in future, in addition to the existing size. Examples of the size to be described in future include sizes described as future developments in 2013 edition of Standards Manual of ETRTO). However, it is considered that a rim having a size that is not described in the above industrial standard is a rim having a width corresponding to a bead width of the pneumatic tire.
[0023] Additionally, the predetermined internal pressure indicates an air pressure (a maximum air pressure) corresponding to a maximum load capability of a single wheel in an applicable size and ply rating described in the above JATMA Year Book or the like. It is considered that a pressure having a size that is not described in the above industrial standard is an air pressure (the maximum air pressure) corresponding to the maximum load capability prescribed for each vehicle to which the tire is installed.
First Embodiment
[0024]
[0025] As illustrated in
[0026] [Bead Member 2]
[0027] The bead member 2 is embedded in the bead portion 1c, and comprises an annular bead core 7, and a bead filler 8 located on an outer side of the bead core 7 in a radial direction (the same direction as a tire radial direction B in
[0028] The bead filler 8 comprises a resin filler portion 9 made of a resin, and a rubber filler portion 10 made of a rubber and joined to the resin filler portion 9. Thus, the bead filler 8 is configured, so that the rubber filler portion 10 can inhibit a ride comfort performance from lowering while the resin filler portion 9 heightens a steering stability. That is, there can be achieved the bead member 2 having the steering stability and the ride comfort performance that are compatible.
[0029] As a resin material that forms the resin filler portion 9, a thermoplastic elastomer, a thermoplastic resin, a resin that crosslinks by heat or an electron beam or a resin that cures by thermal dislocation can be used, but it is preferable to use the thermoplastic elastomer. Examples of the thermoplastic elastomer include polyolefin thermoplastic elastomer (TPO), polystyrene thermoplastic elastomer (TPS), polyamide thermoplastic elastomer (TPA), polyurethane thermoplastic elastomer (TPU), polyester thermoplastic elastomer (TPC), and dynamic crosslinking thermoplastic elastomer (TPV). Furthermore, examples of the thermoplastic resin include polyurethane resin, polyolefin resin, vinyl chloride resin, and polyamide resin. Furthermore, as the thermoplastic resin material, a resin material can be used in which, for example, a deflection temperature under load (under a load of 0.45 MPa) prescribed in ISO75-2 or ASTM D648 is 78 C. or more, a tensile yield strength prescribed in JIS K7113 is 10 MPa or more, a tensile rupture elongation (JIS K7113) similarly prescribed in JIS K7113 is 50% or more, and Vicat softening temperature (A-method) prescribed in JIS K7206 is 130 C. or more. It is preferable that the resin material of the resin filler portion 9 has a tensile elastic modulus (prescribed in JIS K7113: 1995) of 50 MPa or more. Furthermore, it is preferable that the tensile elastic modulus of the resin material of the resin filler portion 9 has an upper limit of 1000 MPa or less. Note that the resin material of the resin filler portion 9 mentioned herein does not contain a rubber (an organic polymer material that exhibits a rubber elasticity at normal temperature).
[0030] [Carcass 3]
[0031] The carcass 3 straddles across a pair of bead portions 1c, more specifically across the bead cores 7 of the pair of bead members 2, and toroidally extends. Additionally, the carcass 3 has at least a radial structure.
[0032] Furthermore, the carcass 3 comprises one or more (one in the present embodiment) carcass plies formed by arranging a carcass cord at an angle of, for example, 75 to 90 to the circumferential direction (a direction orthogonal to a paper surface in
[0033] [Belt 4]
[0034] The belt 4 comprises one or more layers (two layers in an example illustrated in
[0035] However, the second belt layer 4b located on the outer side in the radial direction B may be formed to be wider than the first belt layer 4a located on the inner side in the radial direction B. That is, the second belt layer 4b located on the outer side in the radial direction B may be configured to extend in the tire width direction to the outer side of the first belt layer 4a located on the inner side in the radial direction B. Furthermore, the belt 4 of the present embodiment comprises two belt layers, but may comprise only one belt layer or three or more belt layers.
[0036] [Band 5]
[0037] The band 5 comprises one or more layers (one layer in the example illustrated in
[0038] [Coating Rubber 6]
[0039] The coating rubber 6 comprises a tread rubber 6a and a side rubber 6b. The tread rubber 6a is disposed on an outer side of the band 5 in the radial direction B. Although not illustrated, a tread pattern is formed with a groove or the like extending in the axial direction A or the circumferential direction on an outer surface of the tread rubber 6a in the radial direction B. The side rubber 6b is formed integrally with the tread rubber 6a, and covers an outside of the carcass 3 in the tire width direction. Note that the tread rubber 6a means a rubber of a portion that comes in contact with a road surface.
[0040] Note that an inner liner is disposed as an air impervious layer on an inner surface of the tire 1 illustrated in
[0041] [Bead Core 7 and Bead Filler 8]
[0042] Hereinafter, description will be made as to further details and characteristics parts of the bead core 7 and the bead filler 8 of the bead member 2.
[0043]
[0044] As illustrated in
[0045] The strip member 12 of the present embodiment can be formed by coating an outer peripheral side of the bead wires 11 with the molten wire coating resin X, followed by cooling and solidifying. The strip member 12 of the present embodiment has a rectangular cross section outer shape in a cross section orthogonal to an extending direction of the member. Specifically, the strip member 12 having the band shape in the present embodiment has a cross section outer shape of a rectangle comprising long sides extending in the axial direction A and short sides extending in the radial direction B in tire axial cross-sectional view (see
[0046] The annular body 13 of the present embodiment can be formed by winding the strip member 12 while laminating the strip member in the radial direction B. In the annular body 13 of the present embodiment, the strip member 12 is laminated in at least three stacks in the radial direction B at an arbitrary position in the circumferential direction. The stacks are joined to each other, for example, by winding the strip member 12 while melting the wire coating resin X by hot plate welding or the like, and solidifying the molten wire coating resin X. Alternatively, the stacks can be joined to each other by bonding with an adhesive or the like.
[0047] Note that the strip member 12 of the present embodiment has the cross section outer shape of the rectangle having the long sides extending in the axial direction A in tire axial cross-sectional view (see
[0048] The bead wire 11 of the present embodiment is formed of the steel cord. The steel cord can comprise, for example, a steel monofilament or a stranded wire. Note that as the bead wire 11, organic fibers, carbon fibers or the like may be used.
[0049] As the resin material of the wire coating resin X of the present embodiment, the above described resin material exemplified as the resin material of the resin filler portion 9 can be utilized.
[0050] As described above, the bead wire 11 is coated with the wire coating resin X, so that a positional relation among a plurality of bead wires 11 in tire axial cross-sectional view (see
[0051] Furthermore, a circumference of the annular body 13 of the present embodiment is coated with a core coating resin Y. As a resin material of the core coating resin Y, the above described resin material exemplified as the resin material of the resin filler portion 9 can be utilized. Thus, the coating of the annular body 13 with the core coating resin Y can further heighten stability of the above described cross-sectional shape of the bead core 7, and can further improve the durability of the bead core 7.
[0052] The core coating resin Y and the above described wire coating resin X may be the same resin material, or may be different resin materials. However, from a viewpoint of more simply obtaining the bead core 7 having the high durability, it is preferable that the core coating resin Y is the same resin as the wire coating resin X. The reason is that the core coating resin Y and the wire coating resin X can be easily welded or bonded. Furthermore, from a viewpoint of easily adjusting a hardness of the bead core 7, it is preferable that the core coating resin Y is the resin different from the wire coating resin X. Here, in general, the resin has a larger hardness than the rubber. Consequently, to decrease a difference in rigidity between the bead core 7 and the surrounding rubber, it is preferable that the core coating resin Y directly adjacent to the rubber has a smaller hardness than the wire coating resin X (a hardness close to that of the rubber). On the other hand, to further obtain an effect of thermal contraction, it is preferable that the core coating resin Y has a larger hardness than the wire coating resin X.
[0053] Furthermore, as the core coating resin Y, it is preferable to use a resin having a high adhesiveness to the rubber.
[0054] Thus, the bead core 7 of the present embodiment comprises the core coating resin Y. Furthermore, the bead core 7 of the present embodiment is formed in a rectangular outer shape with the core coating resin Y in bead core axial cross-sectional view (see
[0055] The bead filler 8 of the present embodiment has a tapered shape with a width in the axial direction A gradually decreasing as being away from the inner side toward the outer side in the radial direction B. More specifically, the bead filler 8 of the present embodiment has the tapered shape with the width in the axial direction A monotonously decreasing as being away from the inner side toward the outer side in the radial direction B. Note that the width in the axial direction A gradually decreases as being away from the inner side toward the outer side in the radial direction B means that the width in the axial direction A may gradually decrease as being toward the outer side in the radial direction B without increasing, and this configuration includes stepwise decrease. On the other hand, the width in the axial direction A monotonously decreases as being away from the inner side toward the outer side in the radial direction B means a configuration where the width in the axial direction A decreases continuously as being away toward the outer side in the radial direction B. That is, monotonous decrease is a condition of gradual decrease.
[0056] Furthermore, the bead filler 8 is inclined to extend in the axial direction A to one side (in the tire width direction to the outer side in the present embodiment) as being toward the outer side in the radial direction B. Additionally, an inner peripheral end face of the bead filler 8 on the inner side in the radial direction B is joined to the bead core 7. That is, the inner peripheral end face of the bead filler 8 on the inner side in the radial direction B forms a core joining surface 8a to the bead core 7. The inner peripheral end face of the bead filler 8 as the core joining surface 8a linearly extends in the axial direction A in the bead core axial cross-sectional view, and this inner peripheral end face as the core joining surface 8a is joined to the short side of the bead core 7 on the outer side in the radial direction B, the short side extending in the axial direction A in the same cross-sectional view.
[0057] As described above, the bead filler 8 comprises the resin filler portion 9 and the rubber filler portion 10, and the resin filler portion 9 has the inner peripheral end face as the core joining surface 8a described above. Then, the resin filler portion 9 is joined to the bead core 7 by welding or bonding the inner peripheral end face as the core joining surface 8a to the core coating resin Y of the bead core 7 on the outer side of the bead core 7 in the radial direction B. The resin filler portion 9 and the core coating resin Y of the bead core 7 may be the same resin material, or different resin materials. However, as described later, from viewpoints of omitting a joining step and improving a strength, it is preferable that the resin filler portion 9 and the core coating resin Y of the bead core 7 are made of the same resin material (see
[0058] A width of the resin filler portion 9 in the axial direction A according to the present embodiment gradually decreases, more specifically monotonously decreases as being away from the inner side toward the outer side in the radial direction B. That is, the resin filler portion 9 of the present embodiment has a tapered shape that decreases in thickness as being toward the outer side in the radial direction B. Thus, the width of the resin filler portion 9 gradually decreases, so that a rigidity of the bead filler 8 is moderately and easily adjusted. Furthermore, the resin filler portion 9 of the present embodiment comprises a first curved surface 9a on one side (a left side in
[0059] The first curved surface 9a is inclined to extend in the tire width direction to the outer side as being away from the inner side toward the outer side in the radial direction B. Furthermore, the second curved surface 9b is also inclined to extend in the tire width direction to the outer side as being away from the inner side toward the outer side in the radial direction B. Additionally, a width between the first curved surface 9a and the second curved surface 9b in the axial direction A gradually decreases, more specifically monotonously decreases as being away from the inner side toward the outer side in the radial direction B.
[0060] Furthermore, the outer end 9a1 that is an end of an outside of the first curved surface 9a in the radial direction B is located further on an outer side of the outer end 9b1 in the radial direction B which is an end of an outside of the second curved surface 9b in the radial direction B. In other words, the first curved surface 9a extends in the radial direction B to the outer side of the second curved surface 9b. Therefore, the joining surface 9c extends in a direction that intersects the axial direction A in the bead core axial cross-sectional view (see
[0061] Note that the width of the resin filler portion 9 in the axial direction A gradually decreases, more specifically monotonously decreases also at a position of the joining surface 9c as being away from the inner side toward the outer side in the radial direction B. Specifically, the width of the resin filler portion 9 in the axial direction A at the position of the joining surface 9c is defined by the first curved surface 9a and the joining surface 9c, and the width between the first curved surface 9a and the joining surface 9c in the axial direction A monotonously decreases as being away from the inner side toward the outer side in the radial direction B.
[0062] The rubber filler portion 10 of the present embodiment comprises a first side surface 10a on one side (the left side in
[0063] The first side surface 10a is inclined to extend in the tire width direction to the outer side as being away from the inner side toward the outer side in the radial direction B. Furthermore, the second side surface 10b is also inclined to extend in the tire width direction to the outer side as being away from the inner side toward the outer side in the radial direction B. Additionally, a width between the first side surface 10a and the second side surface 10b in the axial direction A gradually decreases, more specifically monotonously decreases as being away from the inner side toward the outer side in the radial direction B, and a roof portion 14 that is continuous in the circumferential direction as an outer end of the radial direction B is formed by a ridgeline at which the first side surface 10a and the second side surface 10b intersect. As illustrated in
[0064] The first side surface 10a of the present embodiment is almost flush and continuous with the first curved surface 9a of the resin filler portion 9. Consequently, the outer end 9a1 of the first curved surface 9a of the resin filler portion 9 is not exposed as a corner portion, so that damage to the carcass 3 caused by the outer end 9a1 or the like can be inhibited. Furthermore, the second side surface 10b of the present embodiment is also almost flush and continuous with the second curved surface 9b of the resin filler portion 9. Consequently, the outer end 9b1 of the second curved surface 9b of the resin filler portion 9 is not exposed as a corner portion, so that damage to the carcass 3 caused by the outer end 9b1 or the like can be inhibited.
[0065] Note that a width of the rubber filler portion 10 in the axial direction A at a position of the opposite joining surface 10c gradually increases as being away from the inner side toward the outer side in the radial direction B. Specifically, the width of the rubber filler portion 10 in the axial direction A at the position of the opposite joining surface 10c is defined by the second side surface 10b and the opposite joining surface 10c, and a width between the second side surface 10b and the opposite joining surface 10c in the axial direction A gradually increases as being away from the inner side toward the outer side in the radial direction B.
[0066] As described above, the joining surface 9c of the resin filler portion 9 extends in a direction that intersects the axial direction A in the bead core axial cross-sectional view (see
[0067] Here, the bead filler 8 of the present embodiment has an overlapping region D1 and a non-overlapping region D2 in the radial direction B.
[0068] The overlapping region D1 in the radial direction B is a region where the resin filler portion 9 and the rubber filler portion 10 overlap in the axial direction A. As described above, the joining interface IF of the present embodiment extends in the direction that intersects the axial direction A. Consequently, a region where the joining interface IF is located in the radial direction B is a region where the resin filler portion 9 and the rubber filler portion 10 overlap in the axial direction A, that is, the overlapping region D1. Conversely, the non-overlapping region D2 in the radial direction B is a region where the resin filler portion 9 and the rubber filler portion 10 do not overlap in the axial direction A. Specifically, in the bead filler 8 of the present embodiment, a region other than the overlapping region D1 described above is the non-overlapping region D2. That is, in the bead filler 8 of the present embodiment, a region only comprising the rubber filler portion 10 on an outer side of the overlapping region D1 in the radial direction B and a region only comprising the resin filler portion 9 on an inner side of the overlapping region D1 in the radial direction B are non-overlapping regions D2. Furthermore, an entire region D3 of the bead filler 8 in the radial direction B comprises the overlapping region D1 and the non-overlapping regions D2.
[0069] According to a configuration where the bead filler 8 comprises the overlapping region D1, a difference in level of rigidity between a joining region of the resin filler portion 9 to the rubber filler portion 10 and a position in a vicinity of the region in the radial direction B can be decreased as in a configuration where the overlapping region D1 is not present.
[0070] Furthermore, in the overlapping region D1, the resin filler portion 9 is exposed on one side (the left side in
[0071] Note that in the overlapping region D1 of the bead filler 8 of the present embodiment, the resin filler portion 9 is exposed on the inner side in the tire width direction, and the rubber filler portion 10 is exposed on the outer side in the tire width direction. However, a region to be deformed may vary in accordance with a purpose. Therefore, the bead filler may be, for example, a bead filler in which in the overlapping region D1, the resin filler portion 9 is exposed on the outer side in the tire width direction, and the rubber filler portion 10 is exposed on the inner side in the tire width direction. That is, the region to be deformed can be adjusted so that a desired position is deformed. However, as described above, in consideration of the tire molding in which the bladder is used, a configuration is preferable where in the overlapping region D1, the resin filler portion 9 is exposed on the inner side in the tire width direction, and the rubber filler portion 10 is exposed on the outer side in the tire width direction as in the present embodiment. Furthermore, as described later, in consideration of a joining durability of an adhesive or the like to the joining interface IF, a configuration is preferable where in the overlapping region D1, the resin filler portion is exposed on the outer side in the tire width direction, and the rubber filler portion is exposed on the inner side in the tire width direction (see
[0072] Note that in the present embodiment, an outer end (the same as the outer end 9a1 of the first curved surface 9a in the present embodiment) that is an end of an outside of the joining interface IF in the radial direction B is located on one side (the left side in
Second Embodiment
[0073] Next, description will be made as to a bead member 22 as another embodiment of the bead member 2 described above with reference to
[0074] The bead member 22 illustrated in
[0075] The bead core 27 of the bead member 22 illustrated in
[0076] Note that as a method of integrally forming the resin filler portion 29 and a coated portion of the bead core 27 using the core coating resin Y, for example, injection molding can be utilized, but the present disclosure is not limited to this method. The integral forming can be achieved by various methods.
Third Embodiment
[0077] Next, description will be made as to a bead member 32 as still another embodiment with reference to
[0078] The bead member 32 illustrated in
[0079] As illustrated in
[0080] In other words, an outer end (the same as an outer end 29a1 of a first curved surface 29a in the present embodiment) that is an end of an outside of the joining interface IF in the radial direction B is located on one side (a right side in
[0081] Furthermore, in the present embodiment, as illustrated in
[0082] Additionally, in the present embodiment, as illustrated in
[0083] Note that the overlapping region D1 of the present embodiment is formed of an inner end of the bead filler 38 in the radial direction B. Therefore, the non-overlapping region D2 of the present embodiment is a region on an outer side, in the radial direction B, of an outer end (the same as the outer end 29a1 of the first curved surface 29a in the present embodiment) of the resin filler portion 39 in the radial direction B.
Fourth Embodiment
[0084] Next, description will be made as to a bead member 42 as a further embodiment with reference to
[0085] The bead member 42 illustrated in
[0086] As illustrated in
Fifth Embodiment
[0087] Next, description will be made as to a bead member 52 as a further embodiment with reference to
[0088] The bead member 52 illustrated in
[0089] As illustrated in
[0090] Furthermore, in the present embodiment, the resin filler portion 59 extends to the tip of the bead filler 58 on the outer side in the radial direction B. A width of the tip of the bead filler 58 in the axial direction A on the outer side in the radial direction B is small. Consequently, a width of a tip of the resin filler portion 59 in the axial direction A on the outer side in the radial direction B is also very small. Therefore, even if the resin filler portion 59 is disposed up to the tip of the bead filler 58 on the outer side in the radial direction B, a tip portion of the bead filler 58 which is easily elastically deformable and has a high flexibility can be achieved.
[0091] Note that the width of the resin filler portion 59 of the present embodiment in the axial direction A monotonously decreases to the tip on the outer side in the radial direction B, but the width of the resin filler portion 59 in the axial direction A is not limited to such a monotonously decreasing configuration as described in the present embodiment, and may have another configuration where the width in the axial direction A gradually decreases as being toward the outer side in the radial direction B. The resin filler portion may be, for example, a resin filler portion comprising a tapered portion having a width in the axial direction A that monotonously decreases as being toward the outer side in the radial direction B, and an equal width portion being continuous with this tapered portion on the outer side in the radial direction B and having a uniform width in the axial direction A to the tip on the outer side in the radial direction B irrespective of a position in the radial direction B. However, from a viewpoint of decreasing a difference in level of rigidity as described above, a configuration is preferable where the width of the resin filler portion 59 in the axial direction A monotonously decreases as being toward the outer side in the radial direction B. Note that the configuration where the width of the resin filler portion in the axial direction A monotonously decreases as being toward the outer side in the radial direction B is similarly preferable also in the above described first to fourth embodiments.
Sixth Embodiment
[0092] Next, description will be made as to a bead member 62 as a further embodiment with reference to
[0093] The bead member 62 illustrated in
[0094] As illustrated in
[0095] The bead core 67 of the present embodiment is coated with a core coating resin Y. Furthermore, in the present embodiment, the resin filler portion 69 of the bead filler 68 is formed integrally with the core coating resin Y that coats the bead core 67. The resin filler portion 69 has a configuration where a width in the axial direction A gradually decreases as being toward the outer side in the radial direction B, but may have a configuration where the width is uniform irrespective of a position in the radial direction B. However, from a viewpoint of decreasing a difference in level of rigidity, the width of the resin filler portion 69 in the axial direction A preferably gradually decreases, more preferably monotonously decreases as being toward the outer side in the radial direction B.
[0096] Here, the width of the resin filler portion 69 in the axial direction A at each position in the radial direction B is smaller than a maximum width W1 of the bead core 67 in the axial direction A. Furthermore, the resin filler portion 69 is integrally formed to protrude from an almost central position of the bead core 67 in the axial direction A to the outer side in the radial direction B. More specifically, the bead core 67 has an almost rectangular cross section outer shape comprising long sides extending in the radial direction B on both the sides in the axial direction A, and short sides extending in the axial direction A on an inner side and the outer side in the radial direction B in bead core axial cross-sectional view (see
[0097] The resin filler portion 69 is inclined to extend in the axial direction A to one side (a right side in
[0098] Furthermore, the resin filler portion 69 is covered with the rubber filler portion 70 on both sides in the axial direction A and the outer side in the radial direction B. Therefore, an overlapping region D1 in the present embodiment is a region where the resin filler portion 69 is located in the radial direction B. Furthermore, a non-overlapping region D2 of the present embodiment is a region on an outer side of the resin filler portion 69 in the radial direction B. In other words, in the present embodiment, both the sides of the resin filler portion 69 in the axial direction A are covered with the rubber filler portion 70 in the overlapping region D1. Thus, the overlapping region D1 is provided, so that a difference in level of rigidity between the resin filler portion 69 and the rubber filler portion 70 can be decreased in the same manner as in the above described separate respective embodiments. Furthermore, in the present embodiment, both the sides of the resin filler portion 69 in the axial direction A are held by the rubber filler portion 70. Thus, the resin filler portion 69 and the rubber filler portion 70 are provided, so that a steering stability is compatible with a ride comfort performance. Additionally, flexibilities of both side surfaces of the bead filler 68 in the axial direction A can improve. Consequently, it is possible to acquire the bead member 62 having improved followability and improvable adhesiveness to a surrounding member in addition to the improved steering stability and ride comfort performance.
[0099] More specifically, the rubber filler portion 70 of the present embodiment comprises a first side piece portion 70a located on one side (a left side in
[0100] The first side piece portion 70a comprises a bonding surface 70a1 bonded and joined to the resin filler portion 69 with an adhesive or by vulcanization, an inner exposed surface 70a2 located on a side opposite to the bonding surface 70a1 in the axial direction A and forming an outer surface of the bead filler 68 on the inner side in the tire width direction, and a core joining end face 70a3 on the inner side in the radial direction B. The inner exposed surface 70a2 is almost flush and continuous with a side surface of the bead core 67 on one side (the left side in
[0101] The second side piece portion 70b comprises a bonding surface 70b1 bonded and joined to the resin filler portion 69 with an adhesive or by vulcanization, an outer exposed surface 70b2 located on a side opposite to the bonding surface 70b1 in the axial direction A and forming an outer surface of the bead filler 68 on the outer side in the tire width direction, and a core joining end face 70b3 on the inner side in the radial direction B. The outer exposed surface 70b2 is almost flush and continuous with a side surface of the bead core 67 on the other side (the right side in
[0102] Note that in the present embodiment, both a width of the first side piece portion 70a in the axial direction A and a width of the second side piece portion 70b in the axial direction A gradually decrease, more specifically monotonously decrease as being toward the outer side in the radial direction B. Furthermore, as described above, a width of the resin filler portion 69 in the axial direction A also gradually decreases as being toward the outer side in the radial direction B. Thus, an entire width of the bead filler 68 in the axial direction A gradually decreases as being toward the outer side in the radial direction B, but each of the widths of the first side piece portion 70a, the second side piece portion 70b and the resin filler portion 69 in the axial direction A also gradually decreases. Consequently, in the overlapping region D1 of the present embodiment, irrespective of a position in the radial direction B, a ratio of the width of each of the first side piece portion 70a, the second side piece portion 70b and the resin filler portion 69 in the axial direction A to the entire width of the bead filler 68 in the axial direction A is almost constant, and the bead filler 68 having a high balance in rigidity is obtainable. Note that from a viewpoint of the rigidity balance, it is preferable that the resin filler portion 69 having the width in the axial direction A that gradually decreases as being toward the outer side in the radial direction B extends to a tip of the bead filler 68 on the outer side in the radial direction B or a vicinity of the tip.
Seventh Embodiment
[0103] A bead member 72 illustrated in
[0104] As illustrated in
[0105] The bead member and the pneumatic tire according to the present disclosure are not limited to the specific configurations described in the respective above described embodiments, and can be variously modified and changed without departing from the gist of the claims. For example, a bead member formed by combining characteristics described in the above described first to seventh embodiments also belongs to a technical scope of the present disclosure. For example, the unevenness of the joining surface 49c described in the fourth embodiment may be applied to the joining surface of the other embodiment. Note that in the second embodiment to the seventh embodiment, the bead member is only described, but the bead members described in the second embodiment to the seventh embodiment are also applicable to a tire similar to the tire 1 described in the first embodiment.
INDUSTRIAL APPLICABILITY
[0106] The present disclosure relates to a bead member and a pneumatic tire.
REFERENCE SIGNS LIST
[0107] 1 pneumatic tire [0108] 1a tread portion [0109] 1b sidewall portion [0110] 1c bead portion [0111] 2 bead member [0112] 3 carcass [0113] 4 belt [0114] 4a first belt layer [0115] 4b second belt layer [0116] 5 band [0117] 5a band layer [0118] 6 coating rubber [0119] 6a tread rubber [0120] 6b side rubber [0121] 7 bead core [0122] 8 bead filler [0123] 8a core joining surface [0124] 9 resin filler portion [0125] 9a first curved surface [0126] 9a1 outer end [0127] 9b second curved surface [0128] 9b1 outer end [0129] 9c joining surface [0130] 10 rubber filler portion [0131] 10a first side surface [0132] 10a1 inner end [0133] 10b second side surface [0134] 10b1 inner end [0135] 10c opposite joining surface [0136] 11 bead wire [0137] 12 strip member [0138] 13 annular body [0139] 14 roof portion [0140] 22, 32, 42, 52, 62 and 72 bead member [0141] 27, 37, 47, 57, 67 and 77 bead core [0142] 28, 38, 48, 58, 68 and 78 bead filler [0143] 29, 39, 49, 59, 69 and 79 resin filler portion [0144] 29a first curved surface [0145] 29a1 outer end [0146] 29b second curved surface [0147] 29b1 outer end [0148] 30, 40, 50, 60, 70 and 80 rubber filler portion [0149] 49c joining surface [0150] 50c opposite joining surface [0151] 70a first side piece portion [0152] 70a1 bonding surface [0153] 70a2 inner exposed surface [0154] 70a3 core joining end face [0155] 70b second side piece portion [0156] 70b1 bonding surface [0157] 70b2 outer exposed surface [0158] 70b3 core joining end face [0159] 70c tip portion [0160] 90a convex portion [0161] 90b concave portion [0162] 91 roof portion [0163] A tire axial direction or an axial direction of the bead core [0164] B tire radial direction or a radial direction of the bead core [0165] CL tire equatorial plane [0166] D1 overlapping region of the bead filler in the radial direction [0167] D2 non-overlapping region of the bead filler in the radial direction [0168] D3 entire region of the bead filler in the radial direction [0169] IF joining interface [0170] W1 maximum width of the bead core in the axial direction [0171] X wire coating resin [0172] Y core coating resin