Degassing apparatus
11713708 · 2023-08-01
Assignee
Inventors
Cpc classification
F01P11/0214
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P11/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P7/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P11/0285
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Aspects of the present invention relate to an apparatus comprising at least two chambers, each chamber comprising at least one wall defining the chamber, a fluid inlet and a fluid outlet through the wall of the chamber and an opening separate from the fluid inlet and fluid outlet. The fluid inlet and fluid outlet are configured such that a fluid enters the chamber via the fluid inlet and exits via the fluid outlet. A gas enters the chamber via the fluid inlet and exits the chamber via the opening, wherein the opening of each of the chambers is fluidly connected to a common fluid reservoir. The apparatus may be used for degassing multiple coolant circuits in a vehicle.
Claims
1. An apparatus comprising at least two chambers, each chamber comprising: at least one wall defining the chamber, a fluid inlet and a fluid outlet through the wall of the chamber, and an opening separate from the fluid inlet and fluid outlet; wherein the fluid inlet and fluid outlet are configured such that a fluid enters the chamber via the fluid inlet and exits via the fluid outlet, a gas enters the chamber via the fluid inlet and exits the chamber via the opening, the opening of each of the chambers is fluidly connected to a common fluid reservoir, a first chamber of the at least two chambers is fluidly connected to a first fluid circuit, a second chamber of the at least two chambers is fluidly connected to a second fluid circuit, the common fluid reservoir comprises a top portion, and the opening of the first chamber is closer to the top portion of the common fluid reservoir than the opening of the second chamber.
2. The apparatus of claim 1, wherein the opening of the second chamber fluidly connects to a base of the first chamber and the opening of the first chamber is fluidly connected to the common fluid reservoir.
3. The apparatus of claim 1, wherein the first and second chambers are each coupled to a base portion of the common fluid reservoir and are each fluidly connected to the common fluid reservoir.
4. The apparatus of claim 1, wherein the fluid inlet and the fluid outlet associated with any one of the chambers are arranged to connect to the chamber sidewall at tangential angles.
5. The apparatus of claim 1, wherein one or more of the chambers comprises an internal baffle system.
6. The apparatus of claim 1, wherein the opening of at least one of the at least two chambers is located on a central axis running from a base to a top of the common fluid reservoir.
7. The apparatus of claim 1, wherein the openings of the at least two chambers are disposed on either side of a central axis running from a base to a top of the common fluid reservoir.
8. The apparatus of claim 1, wherein at least one of the first or second chamber comprises a plurality of openings to the common fluid reservoir.
9. The apparatus of claim 1, comprising an expansion tank and wherein the expansion tank includes the fluid reservoir.
10. The apparatus of claim 9, wherein the expansion tank and the at least two chambers form an integrated tank.
11. The apparatus of claim 10, wherein the integrated tank comprises a base portion comprising the at least two chambers and a reservoir portion comprising the expansion tank.
12. The apparatus of claim 9, wherein each of the at least two chambers comprises an end wall having the respective opening, and each respective end wall forms part of the expansion tank.
13. The apparatus of claim 1, wherein at least one of the chambers has a size that is different than a size of at least one others of the chambers.
14. A cooling system comprising the apparatus of claim 1 and at least one pump to pump fluid around at least one fluid circuit.
15. A vehicle comprising the cooling system of claim 14.
16. The apparatus of claim 1, wherein when a liquid is present in the common reservoir, a first vertical distance measured along a vertical direction from the opening of the first chamber to a fill line of the liquid in the common fluid reservoir is greater than a second vertical distance along the vertical direction from the opening of the second chamber to the fill line.
17. The apparatus of claim 1, wherein the first chamber has a first side adjacent the common fluid reservoir, the opening of the first chamber is situated in the first side of the first chamber, the first chamber has a second side opposite from the first side and distal from the common fluid reservoir, and the opening of the second chamber is situated in a side of the second chamber that is adjacent the second side of the first chamber.
18. The apparatus of claim 17, wherein the opening of the first chamber is a first distance from the top portion of the common reservoir, the opening of the second chamber is a second distance from the top portion of the common reservoir, and the second distance is greater than the first distance by an amount approximately equal to the first distance.
19. The apparatus of claim 17, wherein the opening of the first chamber is a first distance from the top portion of the common reservoir, the second side of the first chamber is a second distance from the top portion of the common reservoir, the opening of the second chamber is situated at the second distance from the top portion of the common reservoir.
20. The apparatus of claim 1, wherein at least some of the first chamber extends into the common reservoir toward the top portion further than any portion of the second chamber extends into the common reservoir.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) One or more embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
(10) There is presented an apparatus for removing gas from a fluidic system. An example of such an apparatus is shown in the block diagram of
(11) The advantage of this apparatus is that the common fluid reservoir 102 acts as an expansion tank for two different fluid systems that contain the same fluid. For example, the apparatus 102 would allow the common fluid reservoir to cater to two coolant systems within a vehicle, provided that both systems use the same type of coolant. These systems may be coolant for a battery, a combustion engine or a climate control system. The systems may also be running at different temperatures and flow rates. Even though both chambers 103 are fluidly connected to the common fluid reservoir 102, it has been identified that the coolant contained within each chamber 103 is very unlikely to mix due to the internal flow paths of the fluid within the chambers 103. The flow of coolant out of the opening 104 into the reservoir 102 is not substantial but still allows for gas to rise out and for replacement coolant to enter. Using a common reservoir 102, for example a common expansion tank, reduces the number of components required to provide multiple fluidic systems that require a degassing operation, thereby facilitating manufacture. It also reduces the time required for service due to the reduction in the number of reservoirs.
(12) An apparatus in accordance with an embodiment of the present invention is described herein with reference to the accompanying
(13) With reference to
(14) Each chamber 210, 211 in this example has a sidewall and two opposing ends. One of the ends of each chamber 210, 211 has an opening 206 that allows gas to pass from the chamber 210, 211 into the common fluid reservoir 203, which in this example is a tank with a base and a top. The top of the tank has a sealable opening 201. At least a portion of each chamber sidewall extends outwardly and away from the base of the tank such that the other of the ends of each chamber resides distal from the tank top and base.
(15) The sidewall of each chamber 210, 211 has a fluid inlet 207 located at a first position on the sidewall and a fluid outlet 209 located at a second position on the sidewall that is different to the first position. Fluid entering the chamber flows into the chamber 210, 211 and out of the chamber 210, 211 through respective inlet 207 and outlet 209 conduits at different positions. The choice of the locations of the fluid inlets 207 and outlets 209, together with angles that the longitudinal axes of the conduits make on joining the sidewall help determine the direction of the flow of the fluid in the chamber 210, 211.
(16) The chambers 210, 211 may take on a wide range of designs. All feature a fluid inlet 207 and a fluid outlet 209. Instead of angling the fluid inlet 207 and the fluid outlet 209 to encourage a circular motion, an internal structure such as a baffle may be used. Regardless of angle of entry, a baffle may be engineered to agitate the fluid and alleviate gas bubbles upwards and through the opening 206 into the fluid reservoir 203.
(17) The chambers (or swirl pots) 210, 211 in
(18) The interior top face of the chamber 210, 211 is the interior face of the frustrated cone. An imaginary line running through the centre of the bottom and the top of each swirl pot shall be referred to as the swirl pot's central axis 215. In this example the central axis 215 of each chamber 210, 211 also passes through the central axis of the frustoconical end portion. Alternatively, the chambers 210, 211 may be different shapes. For example, both ends of each chamber 210, 211 may have substantially flat faces residing perpendicular to the sidewall.
(19) As shown in
(20) The common fluid reservoir 203 is approximately box shaped comprising six rectangular faces. All edges of the box are rounded, resulting in no sharp edges. One pair of opposing faces is larger than the other pairs of opposing faces. These faces shall be referred to as the front and the back of the common fluid reservoir 203. The faces in the embodiment shown in
(21) The top may comprise a sealable opening 201, through which fluid can be added.
(22) The tops of the swirl pots 210, 211 that contain the openings 206 form part of the base of the common fluid reservoir 203. The swirl pots 210, 211 intersect the base of the common fluid reservoir 203 at the join between the swirl pot wall and the swirl pot top such that the conical shape of the swirl pot top extends into the volume of the common fluid reservoir 203. As such, the openings 206 provide a fluid connection between the swirl pots 210, 211 and the common fluid reservoir 203. The swirl pots 210, 211 are located side by side along the direction of the width of the common fluid reservoir 203, but having a gap in between them.
(23) The apparatus may comprise a fluid level sensor 204 as shown in
(24) Alternatively, either of the swirl pots 210, 211 could be intersected by the base of the common fluid reservoir 203 at a position along the sidewall of the swirl pot. The resulting structure would include a cylindrical portion and an end of the swirl pot wall extending into the tank and falling within the volume of the common fluid reservoir 203. This may result in the openings 206 of the two swirl pots 210, 211 not being horizontally aligned with one another, with one being closer to the top of the common fluid reservoir 203 than the other.
(25) Either of the swirl pots 210, 211 may alternatively have its corresponding opening 206 aligned with the central axis 216 of the common fluid reservoir 203. This configuration would allow for maximum fluid coverage of the opening 206, should the fluid level move or change if the device is used at an inclined angle as opposed to when the vehicle resides flat with respect to the surface of the Earth.
(26) A further alternative may present the plurality of swirl pots 210, 211 and the common fluid reservoir 203 as separate units, not as a singular integrated system. The opening 206 may be connected to tubing which bridges a fluid connection between the swirl pot and the common fluid reservoir to allow gas pockets to evacuate the swirl pot. Similarly, an additional tube could be used to refill the swirl pot with displaced fluid from the common fluid reservoir.
(27) The common fluid reservoir 203 may further comprise an internal baffle system 205. The advantage of having a baffle system 205 is that it prevents fluid contained within a volume from sloshing erratically when the volume is moved. As a result, when the fluid level is low, it will also help maximise fluid coverage of the openings 206. The internal baffle system 205 may comprise one or more dividing walls that split the internal volume into a plurality of sections.
(28) The fluid level sensor 204 is shown in
(29) The fluid inlet 207 and fluid outlet 209 of the first and second swirl pots 210, 211 provide fluid connections to a first and second fluid circuit respectively (not shown in
(30) This fluid flow path is desirable as the swirling motion encourages any pockets of gas contained within the fluid to collect in the centre of the swirling fluid. Differences in density between the gas pockets and the surrounding fluid will allow the gas pockets to drift upwards towards the top of the swirl pot when in use. The gas pockets are encouraged towards the opening 206 by the inverted cone shape of the inner face of the top of the swirl pot. Gas pockets exit the swirl pot 210, 211 through the opening 206 and enter the common fluid reservoir 203, where they continue to drift upwards toward the top of the common fluid reservoir 203.
(31) The common fluid reservoir 203 when in use has an optimal fill level allowing an air gap at the top of the volume inside the common fluid reservoir 203. Gas pockets which reach the top of the common fluid reservoir 203 merge with the air pocket. In many examples of fluid flow circuits, the removal of unwanted gas pockets is desirable. The escaping gas pocket from the swirl pot 210, 211 is displaced by more fluid from the common fluid reservoir 203 via the same opening 206. As such, the fluid circuits connected to either swirl pot 210, 211 are both replenished by new fluid from the shared common fluid reservoir 203.
(32) Alternatively, the swirl pot 210, 211 could contain a plurality of openings 206. This could potentially allow for an uninterrupted flow of replacement fluid through one opening and the evacuation of gas pockets through another opening.
(33) In further alternate embodiments, the swirling path of the fluid within the swirl pot could be replaced by a baffle system internal to a degas chamber, agitating the fluid without the need to position a fluid inlet 207 and a fluid outlet 209 at tangential angles.
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(35) The common fluid reservoir 203 and swirl pots 210, 211 are preferably made from a solid and rigid non-porous material, ideally but not limited to plastic. Alternatively, the common fluid reservoir 203 and swirl pots 210, 211 could be made out of metal.
(36) In a preferred embodiment, the fluid is a coolant. This coolant may be but is not limited to water or a glycerol solution. In a preferred embodiment, the previously mentioned fluid circuits comprise coolant systems inside a vehicle. Coolant systems within a vehicle may service a wide range of systems and components within the vehicle. These include but are not limited to engines, electric drive units (EDUs), battery circuits and climate circuits.
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(38) The circuit 301 comprises a radiator 307 and an EDU 308, and typically operates between the temperatures of 20-40 degrees C., and has a typical flow rate of 40 L/min. The circuit 302 comprises a heater/chiller system 309 and a battery 310, and typically operates between the temperatures of 20-40 degrees C., and at a typical flow rate of 40 L/min. The circuit 303 comprises a heater 311 and a HVAC system 312, and typically operates temperatures of over 70 degrees C., and at a typical flow rate of 20 L/min. The circuits 301, 302, 303 may in principle have different components as described above and/or fewer or lesser components.
(39) As both the EDU coolant fluid circuit 301 and the battery coolant fluid circuit 302 operate at the same flow rate and temperature range, they may share a circuit and therefore share a swirl pot. The climate coolant fluid circuit 303 operates at a different flow rate and temperature range than the other coolant fluid circuits 301, 302. As such, it cannot be connected in series and uses a separate swirl pot in the integrated tank system 304. The lower flow rate necessitates the use of a smaller swirl pot.
(40) A system like that depicted in
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(42) In another configuration (not shown) any one or more of the chambers may be contained entirely within the expansion tank such that no portion of the chamber extends outwardly from the peripheral walls of the tank. Additionally or alternatively any one or more of the chambers may be coupled to other wall external sections of the tank. For example a chamber may be coupled to a tank side wall extending from the base to the top of the tank. In this example the top of the chamber may have a slanted top portion extending upwardly towards the tank side wall wherein the opening of the chamber (fluidly connecting the chamber to the tank) is made through the chamber sidewall and tank sidewall. Gas pockets released from fluid entering the side mounted chamber therefore flow upwards, hit the sloped top and are encouraged to progress towards the opening.
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(44) The vehicle 50 shown in
(45) It should be appreciated that the term ‘vehicle’ may include but is not limited to a land vehicle, watercraft or aircraft. The vehicle may be a transport vehicle for transporting people and/or cargo. The vehicle may be any of a wheeled, tracked, or skied vehicle. The vehicle may be a motor vehicle including but not limited to, a car, a lorry, a motorbike, a van, a bus, a coach.
(46) It will be appreciated that various changes and modifications can be made to the present invention without departing from the scope of the present application.