PHARMACEUTICAL PACKAGING
20200129376 ยท 2020-04-30
Assignee
Inventors
Cpc classification
B65D2215/02
PERFORMING OPERATIONS; TRANSPORTING
B65D5/48042
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A pharmaceutical packaging which includes access resistant features includes an outer shell, an insert, and a compartment with a divider tray. When the compartment is placed in an interior of the outer shell, the compartment engages with the insert through a first detent element on the insert, and a second detent element on the compartment, the first detent element and second detent element forming a detent arrangement. To release the detent arrangement and gain access to the pharmaceutical packaging, a user must exert a force on release sections of the outer shell. The actuation of the release sections disengage the detent arrangement and allow the user to access the compartment.
Claims
1. An access resistant package comprising: a housing having: a first end; a second end opposite the first end, the second end including an opening; an internal recess extending from the first end to the second end; and a first housing abutment extending within the internal recess; and a tray having an open faced storage compartment and a first tray abutment, the tray being insertable within the internal recess and selectively positionable relative to the housing in a first position and a second position; in the first position, the tray being positioned within the internal recess such that the housing covers the open faced storage compartment and the first housing abutment engages the first tray abutment to restrict inadvertent removal of the tray from the internal recess; in the second position, a portion of the tray extending through the opening and out of the internal recess to facilitate access to the open faced storage compartment, the first housing abutment being moved out of engagement with the first tray abutment to facilitate movement of the tray from the first position toward the second position.
2. The access resistant package recited in claim 1, wherein the first tray abutment is moveable and disengageable from the first housing abutment in response to application of a force which urges the first tray abutment toward the storage compartment.
3. The access resistant package recited in claim 1, wherein the tray includes a first portion including the first tray abutment, and a second portion, the first tray abutment being moveable relative to the second portion to facilitate disengagement of the first tray abutment from the first housing abutment.
4. The access resistant package recited in claim 3, wherein the tray includes a slit extending between the first portion and the second portion.
5. The access resistant package recited in claim 1, wherein the housing includes a second housing abutment extending within the internal recess and the tray includes a second tray abutment engageable with the second housing abutment when the tray is in the first position, the second housing abutment being moved out of engagement with the second tray abutment to facilitate movement of the tray from the first position toward the second position.
6. The access resistant package recited in claim 5, wherein the package defines a longitudinal axis along which the tray is moveable relative to the housing, the first and second tray abutments being spaced from each other along the longitudinal axis to define an offset configuration.
7. The access resistant package recited in claim 1, wherein the housing includes a body and an insert positioned within the body, the insert including a distal edge defining the first abutment, the tray being slidable relative to the insert as the tray transitions from the first position to the second position.
8. The access resistant package recited in claim 1, wherein the tray includes a bottom surface having a slit formed therein and the housing includes a stop extending into the internal recess, the stop being received in the slit when the tray is in the second position to restrict further removal of the tray from the housing.
9. The access resistant package recited in claim 1, wherein the tray includes a divider wall separating the storage compartment into two zones.
10. Access resistant packaging comprising: an elongate package housing having: a plurality of elongate housing walls, a closed second end and a first end having an opening, the elongate housing walls forming an interior surface; and at least one of the elongate housing walls having a pliable region, and at least one raised surface formed on an interior of said housing wall; and a package tray having a bottom, a plurality of elongate tray sides walls, a front wall and a rear wall, the package tray being sized to be insertable within the package housing through the opening of the first end, at least one of the plurality of elongate tray side walls having a deformable catch; wherein the package tray is movable relative to the package housing to assume at least a first position and a second fully inserted position, in the first position, the deformable catch is disengaged from the raised surface of the package housing, and in the second position the deformable catch expands outwardly to become engaged with the raised surface to resist removal of the tray from the package housing; and wherein the pliable region of the package housing wall is configured to urge the deformable catch to move inwardly to disengage from the raised surface and allow removal of the tray from said housing in response to application of an inward force on the pliable region.
11. The access resistant packaging of claim 10, wherein the pliable region comprises a cut formed into the elongate housing wall, the area adjacent the cut defining a deformable area on the elongate housing wall.
12. The access resistant packaging of claim 10, wherein the pliable region comprises at least two cuts formed into the elongate housing wall, the area between the cuts defining a deformable area on the elongate housing wall.
13. The access resistant packaging of claim 10, wherein the plurality of elongate housing walls form four sides the package housing.
14. The access resistant packaging of claim 13, wherein the pliable region is formed on at least one of the four sides of the package housing.
15. The access resistant packaging of claim 13, the package housing including at least two pliable regions formed on at least two opposed sides of the four sides of the package housing.
16. The access resistant packaging of claim 10, wherein the elongate package housing is formed from cardboard.
17. The access resistant packaging of claim 10, wherein the elongate package housing is formed from a plastic material.
18. The access resistant packaging of claim 10, wherein the deformable catch is formed by a cut in at least one of the elongate tray side walls.
19. The access resistant packaging of claim 10, wherein the package tray includes a divider wall to separate a storage area of the package tray into two zones.
20. A method of assembling pharmaceutical packaging, the method comprising: folding a housing along fold lines such that the housing defines an enclosure having an internal recess extending from a first end to a second end, the housing further including a first housing abutment extending within the internal recess; placing a tray in the internal recess, the tray having an open faced storage compartment and a first tray abutment, the tray being selectively positionable relative to the housing in a first position and a second position; in the first position, the tray being positioned within the internal recess such that the housing covers the open faced storage compartment and the first housing abutment engages the first tray abutment to restrict inadvertent removal of the tray from the internal recess; in the second position, a portion of the tray extending out of the internal recess to facilitate access to the open faced storage compartment, the first housing abutment being moved out of engagement with the first tray abutment to facilitate movement of the tray from the first position toward the second position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0038] These and other features and advantages of the various embodiments disclosed herein will be better understood with respect to the following description and drawings, in which like numbers refer to like parts throughout, and in which:
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DETAILED DESCRIPTION
[0072] The detailed description set forth below in connection with the appended drawings is intended as a description of the presently contemplated embodiments of access resistant and pharmaceutical packaging, and is not intended to represent the only form in which the disclosed subject matter may be developed or utilized. The description sets forth the various functions and features in connection with the illustrated embodiments. It is to be understood, however, that the same or equivalent functions may be accomplished by different embodiments that are also intended to be encompassed within the scope of the present disclosure. It is further understood that the use of relational terms such as first and second and the like are used solely to distinguish one from another entity without necessarily requiring or implying any actual such relationship or order between such entities.
[0073] Pharmaceutical packaging which is access resistant and methods of assembly therefore are contemplated by the present disclosure. The pharmaceutical packaging includes several components which interact to provide the access resistance. An outer shell may house an insert and a compartment. The insert may include a first detent element and the compartment may include a second detent element. The first and second detent elements may engage one another to form a detent arrangement. The detent arrangement prevents a user from accessing the compartment. In order to access the compartment, a user must apply an inward force to at least one release section on the outer shell. The outer shell may include more than one release section, for example, there may be two release sections, on each on opposing sides of the outer shell. The application of the inward force to the release section disengages the detent arrangement. While applying the inward force to the release section, if a user pulls a pull tab on the compartment, the compartment may slide, allowing access to the compartment.
[0074] It is contemplated that the packaging of the disclosed inventive subject matter may be shipped as a system of flat or substantially flat panels for final assembly by an entity other than the manufacturer of the panels. In this way, the packing uses less storage space until assembly, which may take place at any time up to immediately before use.
[0075] As used herein, proximal refers to the end of the pharmaceutical packaging which a user may open to access the product stored in the pharmaceutical packaging. Distal refers to the end of the pharmaceutical packaging longitudinally opposite the proximal end.
[0076]
[0077] As shown in
[0078] The first panel section 24, third panel section 28, and fifth panel section 32 may be of substantially the same size (e.g., length and width). The third panel section 28 may be disposed between the first panel section 24 and fifth panel section 32. The first panel section 24 and the third panel section 28 may be connected by a second panel section 26. The second panel section 26 may have the same length as the first panel section 24 and the third panel section 28, but a different width. Similarly, the fourth panel section 30 may connect the third panel section 28 to the fifth panel section 32. The fourth panel section 30 may have a width substantially similar to that of the second panel section 26. Each of the panel sections 24, 26, 28, 30, 32 may connect to the adjacent panel sections 24, 26, 28, 30, 32 along a longitudinal edge defined by the fold lines.
[0079] One or more flaps or tabs may extend from a proximal shared transverse edge (or end) 42 of the panel sections 24, 26, 28, 30, 32 or a distal shared transverse edge (or end) 44, opposite the first shared transverse edge 42 of the panel sections 24, 26, 28, 30, 32. The shared transverse edges 42, 44 may extend across the outer shell master panel 22 from a first edge 46 to an opposite second edge 48 of the outer shell master panel 22. Flaps may be referred to herein as having at least two free edges that extend from one or more panels. Tabs may be referred to herein as portions which extend from flaps and have more than two free edges. Free edges are defined as edges which are not connected to other panel sections or flaps of the outer shell master panel 22. Alternatively, tabs may have a single or multiple curved edges which extend from flaps and the free edges are also not connected to any other structure of the outer shell 12.
[0080] At least one of the panel sections 24, 26, 28, 30, 32 may include a release section 54. The release section 54 may be formed by cutting a slit 56 across the width of one of the panel sections 24, 26, 28, 30, 32 between adjacent fold lines defining the width of the respective panel section. Alternatively, the release section 54 may be formed by cutting two slits 56 across the width of one of the panel sections 24, 26, 28, 30, 32. The slits 56 may be cut substantially parallel, or the slits 56 may be cut at an angle to one another. The slit(s) 56 may allow the release section 54 to bend or flex relative to the remainder of the respective panel section. As will be described in greater detail below, one of the slits 56 may be cut to align with an end edge of a side panel section of the insert 14.
[0081] As shown in
[0082] When two of the folded panel sections 24, 26, 28, 30, 32 are connected either at free edges or two of the folded panel sections are connected by overlapping the two panel sections, and then joining the overlapping panel sections, for example, by the adhesive strip 52, the sides 52 of the outer shell 12 may define an interior 60.
[0083] The interior 60 may further be defined by a proximal end portion 62, and a distal end portion 64 of the outer shell 12. The proximal end portion 62 and the distal end portion 64 may be formed by the sides 52, flaps, and tabs of the outer shell master panel 22. In the example of
[0084] The proximal end portion 62 may include a plurality of tabs and flaps. Specifically, the proximal end portion 62 may include two opposing lateral tabs 40, 70. The proximal end portion 62 may further include an opening flap 72 and opening tab 74. The opening tab 74 may further include both an adhesive strip and at least one frangible line of weakness 76, shown as parallel frangible lines of weakness 76 in
[0085] When the outer shell 12 is created by overlapping the first panel section 24 and fifth panel section 32, one side of a perimeter defining a proximal end portion opening 78 may have a plurality of flaps or tabs, or both.
[0086] The first panel section 24 may include a covering flap 84, a resealing tab 86, and a push tab 88. When the proximal end portion 62 is initially sealed as described above, the resealing tab 86 and push tab 88 may be tucked into the interior 60. When tucked into the interior 60, the resealing tab 86 rests against an interior surface of the side 52 of the outer shell 12 formed by the third panel section 28. Further, the fold line between the side 52 and the opening flap 72 may include a slot 90. The slot 90 is sized to accept the resealing tab 86 as further described below. The push tab 88 may be connected to the resealing tab 86 across the fold line separating the resealing tab 86 and the push tab 88. The push tab 88 formed by cutting out a semi-circular portion of the covering flap 84. Because the resealing tab 86 is connected to the push tab 88 across the fold line, pushing on the resealing tab 86 may act as a lever for the push tab 88 and vice versa. Alternatively, the resealing tab 86 may be placed through the slot 90 when the outer shell 12 is initially sealed. When the resealing tab 86 is placed through the slot 90 when the outer shell 12 is initially sealed, the resealing tab 86 may protrude. As such the resealing tab 86 may be used to hang the pharmaceutical packaging 10 from a fixture (not shown). Alternatively, the resealing tab 86 may be used to handle individual instances of pharmaceutical packaging 10 when a plurality of instances of pharmaceutical packaging 10 are stacked or placed in some larger form of packaging.
[0087] As shown in
[0088] As best seen in
[0089] As shown in
[0090] Turning now to the compartment 16, as noted above, the compartment 16 may have a divider tray 18 placed within. Similar to both the outer shell 12 and the insert 14, the compartment 16 and the divider tray 18 may be formed by folding flat cut out panels.
[0091] More specifically, as shown in
[0092] An inner long side panel section 128 may be connected along a second longitudinal edge of the base panel section 124. The second longitudinal edge may be defined by a fold line. An outer long side panel section 136 may be connected along an outside edge of the inner long side panel section 128. A long side longitudinal support tab 140 may be connected along an outside edge of the outer long side panel section 136. The long side longitudinal support tab 140 may also include two mitered ends 142. A double transverse tab 145 may extend from the proximal end of the outer long side panel section 136. The double transverse tab 145 may have an inner portion 198 connected to an outer portion 200. The outer portion 200 may include an adhesive strip. Adhesive strips are shown in
[0093] A proximal end inner wall flap 154 may be connected to the proximal edge of the inner short side panel section 126, the base panel section 124, and the inner long side panel section 128 along a shared proximal edge 129. The proximal end inner wall flap 154 may be defined by fold lines which continue from the fold lines on the first longitudinal edge and second longitudinal edge of the base panel section 124. Those fold lines may divide the proximal end inner wall flap 154 into a proximal end central section 156, a proximal end short side fold section 158, and a proximal end long side fold section 160. A fold line which separates the base panel section 124 from the proximal end central section 156 may include a first cut out 162 which extends partly into the proximal end central section 156 and partly in to the base panel section 124. Each of the proximal end short side fold section 158 and the proximal end long side fold section 160 may include mitered corners 164. Each of the proximal end short side fold section 158 and the proximal end long side fold section 160 may include fold lines which extend at a 45 degree angle from the center of the mitered corners 164 to the intersection of the proximal end central section 156, the base panel section 124, inner short side panel section 126, and the proximal end short side fold section 158 or to the intersection of the proximal end central section 156, the base panel section 124, inner long side panel section 128, and the proximal end long side fold section 160, respectively. The fold lines on the proximal end side fold sections 158, 160 may mirror one another.
[0094] A proximal end outer end wall flap 166 may be connected to a proximal edge of the proximal end inner wall flap 154. The outer wall end flap 166 may include a first wing tab 168 and an opposing second wing tab 170. A proximal end transverse support tab 172 may extend from a proximal end edge 173 defined by a fold line of the proximal end outer wall end flap 166. The fold line between the proximal end transverse support tab 172 and the proximal end outer wall flap 166 may also include a second cut out 174. The second cut out 174 may extend partly into the proximal end transverse support tab 172 and partly in to the proximal end outer wall flap 166. The proximal end transverse support tab 172 may include mitered ends 204.
[0095] A distal end inner wall flap 176 may be connected to the distal edge of the inner short side panel section 126, the base panel section 124, and the inner long side panel section 128 along a shared distal edge 131. The distal end inner wall flap 176 may be defined by fold lines which continue from the fold lines on the first longitudinal edge and second longitudinal edge of the base panel section 124. Those fold lines may divide the distal end inner wall flap 176 in to a distal end central section 178, a distal end short side fold section 180, and a distal end long side fold section 182. Each of the distal end short side fold section 180 and the distal end long side fold section 182 may include mitered corners 188. Each of the distal end short side fold section 180 and the distal end long side fold section 182 may include fold lines which extend at a 45 degree angle from the center of the mitered corners 188 to the intersection of the central section 178, the base panel section 124, inner short side panel section 126, and the short side fold section 180 or to the intersection of the distal end central section 178, the base panel section 124, inner long side panel section 128, and the long side fold section 182, respectively. The fold lines on the distal end side fold sections 180, 182 may mirror one another.
[0096] Connected to a distal edge of the distal end inner wall flap 176 may be a distal edge outer end wall flap 190. A distal end transverse support tab 192 may extend from a distal end edge defined by a fold line of the distal end outer wall flap 190. The fold line between the distal end transverse support tab 192 and the distal end outer wall flap 190 may also include a pair of mating cut outs 194. The pair of mating cut outs 194 may extend partly in to the distal end transverse support tab 192 and partly in to the distal end outer wall flap 190. The distal end transverse support tab 172 may include mitered ends 206.
[0097] As shown in
[0098] The folding of the four fold sections 158, 160, 180, 182, brings the single transverse tab 138 to overlap the double transverse tab 145. The outer portion 200 of the double transverse tab 145 may be folded over the single transverse tab 138 so that the inner portion 198 is on one side of the single transverse tab 138 and the outer portion 200 is on the opposite side of the single transverse tab 138. Then, the adhesive strip of the outer portion 200 may be applied to the single transverse tab 138, engaging the single transverse tab 138 and the double transverse tab 145. The engagement of the single transverse tab 138 and the double transverse tab 145 helps to keep the short side panel sections 126, 132 and the long side panel sections 128, 136 substantially orthogonal to the base panel section 124.
[0099] With the single transverse tab 138 and the double transverse tab 145 engaged, and the proximal end short side fold section 158, and the proximal end long side fold section 160 completely folded against the double transverse tab 145, the proximal end outer end wall flap 166 may be folded over to a compartment interior 202 as indicated by the arrow. As the proximal end outer end wall flap 166 is folded in to the compartment interior 202, the first wing tab 168 and the opposing second wing tab 170 are folded alongside the outer short side panel section 132 and the outer long side panel section 136. The mitered edges 204 of the proximal end transverse support tab 172 may engage one of the mitered ends 135 of the short side longitudinal support tab 134 and one of the mitered ends 142 of the long side longitudinal support tab 140. The engagement of the mitered edges 204 of the proximal end transverse support tab 172 and the one of the mitered ends 135 of the short side longitudinal support tab 134 and one of the mitered ends 142 of the long side longitudinal support tab 140 helps hold the proximal end outer end wall flap 166 against the double transverse tab 145. In this position, the first cut out 162 and second cut out 174 may align to form a common bore.
[0100] Similarly, with the distal short side fold section 180 and the distal long side fold section 182 completely folded toward the compartment interior 202, the distal end outer end wall flap 190 may be folded over the short side fold section 180, and the long side fold section 182, as indicated by the arrow. When the distal end outer end wall flap 190 is fully folded, the mitered ends 206 of the distal end transverse support tab 192 may engage one of the mitered ends 135 of the short side longitudinal support tab 134 and one of the mitered ends 142 of the long side longitudinal support tab 140. The engagement of the mitered edges 206 of the distal end transverse support tab 192 and the one of the mitered ends 135 of the short side longitudinal support tab 134 and one of the mitered ends 142 of the long side longitudinal support tab 140 helps hold the distal end outer end wall flap 190 against the short side fold section 180 and the long side fold section 182.
[0101] Referring now to the divider tray 18,
[0102] As shown in
[0103]
[0104] As shown in
[0105] As shown in
[0106] As shown in
[0107] With the basic structure of each component described above, the following discussion relates to assembling the components and use of the package. As shown in
[0108] Assembly of the package 10 may further entail placement of the divider tray 18 or divider tray 518 in the compartment 16 to collectively define a tray having an open faced storage compartment. First, the pull tabs 214 or the pull tab 531 may be inserted through the common bore formed by the first cut out 162 and second cut out 174. Then, the mating tabs 226 or mating tabs 552 may be placed in the corresponding one of the pair of mating cut outs 194.
[0109] With regard to the first embodiment of the divider tray 18, a relative width of the base panel section 124 and the short side outer panel section 211 and long side outer panel section 212 force the two inner central panel sections 210 into a configuration where both inner central panel sections 210 are substantially orthogonal to the short side outer panel section 211 and long side outer panel section 212. The resiliency of the fold lines between the short side outer panel section 211 and the short side biasing tab 220 may cause the short side biasing tab 220 of the divider tray 18 to bias outward against the outer short side panel section 128 of the compartment 16. Likewise, the resiliency of the fold lines between the long side outer panel section 212 and the long side biasing tab 224 may cause the long side biasing tab 224 of the divider tray 18 to bias outward against the outer long side panel section 132 of the compartment 16.
[0110] With regard to the second embodiment of the divider tray 518, the first bottom panel section 546 and the second bottom panel section 550 may perform a similar function as the inner central panel sections 210, by holding the first central panel section 540 and second central panel section 542 in the inverted V shape. Similar to the first embodiment, the short side biasing tab 534 and the long side biasing tab 536 may bias outward against the outer short side panel section 128 and the outer long side panel section 132 of the compartment 16. As configured, the storage notches 554 may hold vials or other containers of material.
[0111] As shown in
[0112] As can be seen in
[0113] The slit edge faces 228, 230 may be aligned with the corresponding one of the panel interior edges 104, 106. Each slit edge face 228, 230 faces 180 degrees from the one of the panel interior edges 104, 106. Thus, when they are brought in to contact, the detent arrangement prevents any further movement of the compartment 16 toward the proximal end portion opening 78. One of ordinary skill in the art will understand that the detent arrangement may be formed from a variety of physical structures without departing from the spirit of this aspect of the inventive subject matter. For example, the detent arrangement may be formed by a boss and a divot, or a slot which moves to bring to solid surfaces in to contact, or a ball detent.
[0114] To release the detent arrangement a user may exert an inward force on the release sections 54 as shown by the arrows in
[0115] As shown in
[0116] As can be seen in
[0117] Referring now to
[0118] The outer shell 312 is similar to the outer shell 12 described above. However, in this embodiment, the frangible lines of weakness 376 on an opening tab 374 include perforations which extend at an angle. As shown, the perforated sections of the two frangible lines of weakness 376 mirror one another. Collectively, the frangible lines of weakness 376 form a tear away strip. Additionally, the release sections 354 on the second panel section 326 and fourth panel section 330 are closer to the proximal end of the outer shell panel 322. As shown in
[0119] Correspondingly, the insert 314 includes short side panels 398 and long side panels 400. However, because of the positioning of the release sections 354 on the outer shell 312, both the short side panels 398 and long side panels 400 are shorter than the corresponding structures in the first embodiment. As noted above, however, the operation is substantially the same.
[0120] As with the first embodiment, the second embodiment includes a compartment 316. The compartment 316 omits some structure present in compartment 16. Compartment 316 does not include the single transverse tab 138 or double transverse tab 145. A short side slit 430 and long side slit 448 cut in the inner short side panel 426 section and outer short side panel section 432, and inner long side panel section 428 and outer long side panel section 436, respectively, are cut closer to the proximal end to align with the release sections 354. Otherwise, compartment 316 is structurally the same as compartment 16 and is assembled and operates in the same manner.
[0121] The divider tray 318 includes structural differences which are also based on the location of the release sections 354. In the divider tray 318, the short side biasing tab 420, and long side biasing tab 424 are both longer than their counterparts in the first embodiment. In addition, the short side biasing tab 420 and long side biasing tab 424 may be more narrow, or shorter when folded in to their assembled configuration than their counterparts in the first embodiment. Alternatively, the short side biasing tab 420 and long side biasing tab 424 may have the same width or height as their counterparts in the first embodiment.
[0122] The divider tray 318 may also include pull tabs 414. The pull tabs 414 extend from a proximal end of the short side outer panel section 411 and long side outer panel section 412. Further, when a divider tray panel 408 is folded, the pull tabs 414 overlap only over the portion of the pull tabs 414 not directly proximal of the short side outer panel section 411 and long side outer panel section 412.
[0123] The above description is given by way of example, and not limitation. Given the above disclosure, one skilled in the art could devise variations that are within the scope and spirit of the inventive subject matter disclosed herein, including various ways of forming the detent arrangement. Further, the various features of the embodiments disclosed herein can be used alone, or in varying combinations with each other and are not intended to be limited to the specific combination described herein. Thus, the scope of the claims is not to be limited by the illustrated embodiments.