Oil separator, and system for separating oil for vehicle
10632406 ยท 2020-04-28
Assignee
Inventors
Cpc classification
B01D46/0031
PERFORMING OPERATIONS; TRANSPORTING
B60T17/00
PERFORMING OPERATIONS; TRANSPORTING
B60G17/052
PERFORMING OPERATIONS; TRANSPORTING
B01D45/08
PERFORMING OPERATIONS; TRANSPORTING
F04B39/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B01D45/08
PERFORMING OPERATIONS; TRANSPORTING
B60T17/00
PERFORMING OPERATIONS; TRANSPORTING
B60G17/052
PERFORMING OPERATIONS; TRANSPORTING
F04B39/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An oil separator includes a housing and an impingement member arranged in the housing. The oil separator introduces air containing oil into the housing and causes the air to strike the impingement member to separate the oil from the introduced air, thereby recovering the oil into a liquid storage portion. The oil separator further includes a liquid restoration device that restores collected liquid to an external device. The collected liquid contains the oil that has been separated from the air and recovered. The liquid restoration device includes an inlet port connected to the liquid storage portion, a retaining portion, and a discharge port connected to the external device.
Claims
1. An oil separator comprising: a housing; and an impingement member arranged in the housing, wherein the oil separator is configured to introduce purge air containing oil from an air dryer into the housing and cause the purge air to strike the impingement member to separate the oil from the introduced purge air, thereby recovering the oil into a liquid storage portion, the air dryer comprising an exhaust valve and being configured to dry compressed air, wherein the oil separator further comprises a liquid restoration device, which restores, to an external device, collected liquid containing the oil that has been separated from the purge air and recovered, wherein the liquid restoration device includes an inlet port connected to the liquid storage portion, a retaining portion, which retains the collected liquid that has flowed in through the inlet port, and a discharge port connected to the external device, a supply port, which supplies, to the retaining portion, control air that controls the exhaust valve of the air dryer, and wherein the liquid restoration device pressurizes the retaining portion to discharge the retained collected liquid to the external device through the discharge port.
2. The oil separator according to claim 1, wherein the liquid restoration device includes a piston arranged in the retaining portion, and an urging spring, which urges the piston toward the supply port, wherein the piston is displaced by the control air supplied from the supply port, thereby discharging the collected liquid retained in the retaining portion to the external device through the discharge port.
3. The oil separator according to claim 1, wherein the liquid restoration device uses pressure of the control air supplied from the supply port to discharge the collected liquid retained in the retaining portion to the external device through the discharge port.
4. The oil separator according to claim 1, wherein the liquid restoration device includes a heating portion, which heats the collected liquid in the retaining portion, and wherein the collected liquid in the retaining portion is expanded by being heated, so that the retaining portion is pressurized.
5. The oil separator according to claim 1, further comprising a check valve arranged between the liquid storage portion and the inlet port, wherein the check valve is opened only when causing the collected liquid to flow into the liquid restoration device.
6. The oil separator according to claim 1, wherein the external device uses oil.
7. An oil separating system for a vehicle, comprising: an oil separator according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
MODES FOR CARRYING OUT THE INVENTION
(9) First Embodiment
(10) An oil separator and an oil separating system for a vehicle according to a first embodiment will now be described with reference to
(11) As shown in
(12) In consideration of the burden on the environment, an oil separator 3 is provided at the ejection port 2b of the air dryer 2 in the air system. Specifically, the oil separator 3 is connected to the ejection port 2b of the air dryer 2 via an air dryer connection hose 20 to separate and recover oil and water from the purge air ejected during regeneration of the desiccant in the air dryer 2. That is, the vehicle is equipped with an oil separating system for a vehicle that has the oil separator 3.
(13) The oil separator 3 is an impingement type oil separator. The oil separator 3 has a housing 3a, in which impingement members 3b are provided. Purge air entraining oil and water is caused to strike the impingement members 3b. The impingement type oil separator 3 causes purge air entraining oil and water to strike the impingement members 3b to separate the oil and water from the purge air, thereby ejecting clean air, from which oil and water have been separated, through an ejection port 3d. The liquid that contains oil and water separated from the purge air will hereafter be referred to as collected liquid in some cases. The oil separator 3 has a liquid storage portion 3c, which stores the separated and collected liquid.
(14) The oil separator 3 becomes impossible to recover the collected liquid when the amount of the collected liquid that has been recovered reaches the volume of the liquid storage portion 3c. In such a case, the oil separator 3 restores the collected liquid, for example, to an engine 6, which is an external device. The oil separator 3 includes a liquid restoration device 10, which restores collected liquid to the external device. The liquid restoration device 10 is connected to the liquid storage portion 3c of the oil separator 3 via a liquid supply hose 30. The liquid supply hose 30 has a check valve 30a for allowing for only the flow from the oil separator 3 to the liquid restoration device 10. The oil separating system for a vehicle includes the oil separator 3 and the liquid restoration device 10.
(15) The engine 6 has an oil pan 6a for storing lubricant. The lubricant stored in the oil pan 6a is circulated within the engine 6 and also circulated within the compressor 1.
(16) The liquid restoration device 10 is connected to the oil pan 6a of the engine 6 via an engine connection hose 60 and discharges collected liquid stored in the liquid storage portion 3c to the oil pan 6a of the engine 6. In the present embodiment, the control air that has been introduced to the air dryer 2 is supplied to the liquid restoration device 10 via a control air supply hose 21. The control air serves as discharging air that discharges the collected liquid to the oil pan 6a of the engine 6.
(17) As shown in
(18) The main body 11 has a supply port 17 for supplying compressed air to the retaining portion 13. The retaining portion 13 accommodates a piston 18 and an urging spring 18a. The piston 18 discharges collected liquid retained in the retaining portion 13 through the discharge port 14, and the urging spring 18a urges the piston 18 toward the supply port 17. A second connecting member 19 for squeezing the flow of compressed air is threaded to the supply port 17. The diameter of the inner through-passage of the second connecting member 19 decreases toward the retaining portion 13. The control air supply hose 21, which receives the control air from the oil separator 3, has a distal end 21a threaded to the second connecting member 19.
(19) When compressed air is supplied from the supply port 17, the piston 18 is displaced toward the discharge port 14 as shown in
(20) Operation of the air dryer 2 configured as described above will now be described with reference to
(21) With reference to
(22) When receiving the purge air, which entrains oil and water, the oil separator 3 separates the oil and water from the purge air by causing the purge air to strike the impingement members 3b provided in the housing 3a. Clean air, from which oil and water have been separated, is ejected through the ejection port 3d. The oil and water separated from the purge air are recovered as collected liquid in the liquid storage portion 3c. The collected liquid stored in the liquid storage portion 3c of the oil separator 3 is supplied to the inlet port 12 of the liquid restoration device 10 via the liquid supply hose 30.
(23) If the control air is ejected to the outside when the piston 18 is at the position close to the discharge port 14 as shown in
(24) When the piston 18 is displaced toward the supply port 17 as shown in
(25) When the control air is supplied to the air dryer 2 in the above described manner, the control air is supplied to the second connecting member 19 of the supply port 17 of the liquid restoration device 10 via the control air supply hose 21. If the control air is supplied when the collected liquid is retained in the retaining portion 13, the control air displaces the piston 18 toward the discharge port 14. The collected liquid in the retaining portion 13 opens the check valve 15a of the connecting portion 15 and passes through the first connecting member 16 to be supplied to the oil pan 6a of the engine 6 via the engine connection hose 60. At this time, the check valve 30a, which is located in the liquid supply hose 30, prevents backflow from the inlet port 12 to the liquid storage portion 3c.
(26) When the control air is ejected to the outside, the piston 18 is displaced toward the supply port 17. That is, each time the control air is supplied to the air dryer 2, in other words, each time the unloading mode operation (purging) is executed, the collected liquid is supplied to the oil pan 6a of the engine oil 6 from the liquid restoration device 10.
(27) The collected liquid stored in the liquid storage portion 3c of the oil separator 3 is retained in the retaining portion 13 of the liquid restoration device 10. The control air supplied to the air dryer 2 is used as the discharging air to supply the collected liquid retained in the retaining portion 13 of the liquid restoration device 10 to the oil pan 6a of the engine 6, which is an external device. This reduces the number of times the collected liquid that has been separated from air and stored by the oil separator 3 is recovered.
(28) The present embodiment has the following advantages.
(29) (1) The collected liquid stored in the liquid storage portion 3c of the oil separator 3 is restored to the oil pan 6a of the engine 6 by the liquid restoration device 10. That is, the liquid restoration device 10 retains the collected liquid in the retaining portion 13 from the liquid storage portion 3c of the oil separator 3 via the inlet port 12, and pressurizes the retaining portion 13 to eject the collected liquid retained in the retaining portion 13 to the oil pan 6a of the engine 6 from the discharge port 14. Thus, the collected liquid stored in the liquid storage portion 3c of the oil separator 3 is restored to the oil pan 6a of the engine 6 by the liquid restoration device 10. This reduces the number of times the collected liquid that has been separated from air and stored by the oil separator 3 is recovered.
(30) (2) Compressed air is supplied from the supply port 17 of the liquid restoration device 10 to displace the piston 18 in the retaining portion 13, so that the collected liquid retained in the retaining portion 13 is discharged to the oil pan 6a of the engine 6 through the discharge port 14. Thus, the collected liquid retained in the retaining portion 13 is reliably discharged to the oil pan 6a of the engine 6 by the piston 18, which is displaced by the compressed air.
(31) (3) The piston 18 is displaced by the control air for controlling the exhaust valve 2a of the air dryer 2. Thus, the collected liquid can be discharged to the oil pan 6a of the engine 6 from the liquid restoration device 10 when the exhaust valve 2a of the air dryer 2 is activated, that is, when air entraining oil is introduced to the oil separator 3 from the air dryer 2. Accordingly, the discharge of the collected liquid is executed the same number of times as the ejection from the air dryer 2.
(32) (4) The check valve 30a, which is arranged between the liquid storage portion 3c and the inlet port 12, opens only when collected liquid is delivered to the liquid restoration device 10. Thus, when the collected liquid is discharged from the discharge port 14, the check valve prevents the collected liquid is prevented from flowing backward to the liquid storage portion 3c from the inlet port 12.
(33) (5) The collected liquid stored in the liquid storage portion 3c of the oil separator 3 is consumed in the oil pan 6a of the engine 6. This minimizes the number of times the collected liquid that has been separated from air and stored by the oil separator 3 is recovered.
(34) Second Embodiment
(35) An oil separator and an oil separating system for a vehicle according to a second embodiment will now be described with reference to
(36) As shown in
(37) When the control air is supplied to the valve device 50, a valve 51 is displaced to the communication side to open the tank connection hose 40. That is, the system air is supplied to the liquid restoration device 10. In contrast, when the control air is no longer supplied to the valve device 50, the valve 51 is displaced to the closing side to close the tank connection hose 40. That is, the system air is no longer supplied to the liquid restoration device 10.
(38) Operation of the oil separator configured as described above will now be described with reference to
(39) If the system air is no longer supplied when the piston 18 is at the position close to the discharge port 14, the piston 18 is no longer urged by the system air. Thus, the piston 18 is urged toward the supply port 17 by the urging spring 18a.
(40) When the control air is supplied to the air dryer 2 as described above, the control air is supplied to the valve device 50 via the control air supply hose 21. The valve 51 of the valve device 50 is displaced to the communication side, so that the tank connection hose 40 is open. The system air is then supplied to the second connecting member 19 of the supply port 17 of the liquid restoration device 10. If the system air is supplied when the collected liquid is retained in the retaining portion 13, the system air displaces the piston 18 toward the discharge port 14. The collected liquid in the retaining portion 13 opens the check valve 15a of the connecting portion 15 and passes through the first connecting member 16 to be supplied to the oil pan 6a of the engine 6 via the engine connection hose 60.
(41) When the control air is ejected to the outside, the valve 51 of the valve device 50 is displaced to the closing side to close the tank connection hose 40. When the system air is no longer supplied, the piston 18 is displaced toward the supply port 17. In other words, each time the unloading mode operation (purging) is executed, the collected liquid is supplied to the oil pan 6a of the engine oil 6 from the liquid restoration device 10.
(42) The collected liquid stored in the liquid storage portion 3c of the oil separator 3 is retained in the retaining portion 13 of the liquid restoration device 10. The control air supplied to the air dryer 2 is used to actuate the system air, which is the discharging air, to supply the collected liquid in the retaining portion 13 of the liquid restoration device 10 to the oil pan 6a of the engine 6, which is the external device. This reduces the number of times the collected liquid that has been separated from air and stored by the oil separator 3 is recovered.
(43) The present embodiment achieves the following advantage in addition to the advantages (1), (2), (4), and (5) of the first embodiment.
(44) (6) The control air, which controls the exhaust valve 2a of the air dryer 2, supplies the system air of the system tank 4 into the retaining portion 13 to displace the piston 18. Thus, compared to a configuration in which the piston 18 is driven solely by the control air, the piston 18 is reliably displaced by a great force. Also, when air entraining oil is introduced to the oil separator 3 from the air dryer 2, the collected liquid can be discharged to the oil pan 6a of the engine 6 from the liquid restoration device 10. Thus, the discharge of the collected liquid is performed the same number of times as the discharge of the air dryer 2.
(45) Third Embodiment
(46) An oil separator and an oil separating system for a vehicle according to a third embodiment will now be described with reference to
(47) As shown in
(48) The liquid restoration device 100 receives collected liquid from the liquid storage portion 3c of the oil separator 3 via the liquid supply hose 30. The liquid restoration device 100 has a retaining portion 313, which receives the control air via the control air supply hose 21. When the retaining portion 113 is pressurized by the control air, the liquid restoration device 100 discharges collected liquid through a discharge port 114.
(49) Operation of the oil separator configured as described above will now be described with reference to
(50) As shown in
(51) Also, each time the control air is supplied to the air dryer 2, in other words, each time the unloading mode operation (purging) is executed, the collected liquid is supplied to the oil pan 6a of the engine oil 6 from the liquid restoration device 100.
(52) The collected liquid stored in the liquid storage portion 3c of the oil separator 3 is retained in the retaining portion 113 of the liquid restoration device 100. The control air supplied to the air dryer 2 is used as the discharging air to supply the collected liquid retained in the retaining portion 113 of the liquid restoration device 100 to the oil pan 6a of the engine 6, which is an external device. This reduces the number of times the collected liquid that has been separated from air and stored by the oil separator 3 is recovered.
(53) The present embodiment achieves the following advantages in addition to the advantages (1), (2), and (5) of the first embodiment.
(54) (7) The control air is supplied from the supply port 117 of the liquid restoration device 100, so that the collected liquid retained in the retaining portion 113 is discharged to the oil pan 6a of the engine 6 through the discharge port 114. Thus, no actuating structure such as a piston is required, which simplifies the configuration.
(55) (8) The control air, which controls the exhaust valve 2a of the air dryer, discharges the collected liquid in the retaining portion 113. Thus, the collected liquid can be discharged to the oil pan 6a of the engine 6 from the liquid restoration device 100 when the exhaust valve 2a of the air dryer 2 is activated, that is, when air entraining oil is introduced to the oil separator 3 from the air dryer 2. Accordingly, the discharge of the collected liquid is executed the same number of times as the ejection from the air dryer 2.
(56) Fourth Embodiment
(57) An oil separator and an oil separating system for a vehicle according to a fourth embodiment will now be described with reference to
(58) As shown in
(59) The liquid restoration device 100 receives collected liquid from the liquid storage portion 3c of the oil separator 3 via the liquid supply hose 30. The liquid restoration device 100 has a retaining portion 113, which receives the clean air via the clean air supply hose 31. When the retaining portion 113 is pressurized by the clean air, the liquid restoration device 100 discharges collected liquid through a discharge port 114.
(60) Operation of the oil separator configured as described above will now be described with reference to
(61) As shown in
(62) Also, each time the clean air is ejected from the oil separator 3, in other words, each time the unloading mode operation (purging) is executed, the collected liquid is supplied to the oil pan 6a of the engine oil 6 from the liquid restoration device 100.
(63) The collected liquid stored in the liquid storage portion 3c of the oil separator 3 is retained in the retaining portion 113 of the liquid restoration device 100.
(64) The clean air supplied from the oil separator 3 is used as the discharging air to pressurize the retaining portion 113, so that the collected liquid retained in the retaining portion 113 of the liquid restoration device 100 is supplied to the oil pan 6a of the engine 6, which is an external device. This reduces the number of times the collected liquid that has been separated from air and stored by the oil separator 3 is recovered.
(65) The present embodiment achieves the following advantage in addition to the advantages (5) of the first embodiment and the advantage (7) of the third embodiment.
(66) (9) The clean air ejected by the oil separator 3 is used to discharge the collected liquid from the retaining portion 113. Therefore, the discharge of the collected liquid is performed the same number of times as the ejection of the clean air from the oil separator 3.
(67) Fifth Embodiment
(68) An oil separator and an oil separating system for a vehicle according to a fifth embodiment will now be described with reference to
(69) As shown in
(70) The liquid restoration device 200 receives collected liquid from the liquid storage portion 3c of the oil separator 3 via the liquid supply hose 30. When the container 200a is pressurized by the heating portion 201, the liquid restoration device 100 discharges the collected liquid through a discharge port 214.
(71) Operation of the oil separator configured as described above will now be described with reference to
(72) As shown in
(73) Since the collected liquid is supplied to the oil pan 6a of the engine 6 from the liquid restoration device 200 through heating by the heating portion 201, the supply of the collected liquid can be controlled by controlling the heating.
(74) The collected liquid stored in the liquid storage portion 3c of the oil separator 3 is retained in the container 200a of the liquid restoration device 200. Then, the heating portion 201 heats the collected liquid to pressurize the interior of the container 200a, so that the collected liquid stored in the container 200a of the liquid restoration device 200 is supplied to the oil pan 6a of the engine 6, which is an external device. This reduces the number of times the collected liquid that has been separated from air and stored by the oil separator 3 is recovered.
(75) The present embodiment achieves the following advantage in addition to the advantages (1), (4), and (5) of the first embodiment.
(76) (10) The collected liquid in the container 200a of the liquid restoration device 200 expands by being heated, so that the interior of the container 200a is pressurized. This discharges the collected liquid to the oil pan 6a of the engine 6 from the liquid restoration device 200. This allows the collected liquid to be discharged to the oil pan 6a of the engine 6 from the liquid restoration device 200 solely by the heating portion 201, without providing a supply passage for supplying compressed air to the container 200a.
(77) The above described embodiments may be modified as follows.
(78) In the above-illustrated embodiments, the inlet port 12 and the liquid supply hose 30 are connected through threading. However, the connection may be achieved by other structure such as snap-fitting.
(79) In the above-illustrated embodiments, the discharge port 14 and the first connecting member 16 are connected through threading. However, the connection may be achieved by other structure such as snap-fitting.
(80) In the above-illustrated embodiments, the first connecting member 16 and the engine connection hose 60 are connected through threading. However, the connection may be achieved by other structure such as snap-fitting.
(81) In the above-illustrated embodiments, the first connecting member 16 is arranged between the discharge port 14 and the engine connection hose 60. However, the discharge port 14 and the engine connection hose 60 may be connected directly to each other.
(82) In the above-illustrated embodiments, the supply port 17 and the second connecting member 19 are connected through threading. However, the connection may be achieved by other structure such as snap-fitting.
(83) In the above-illustrated embodiments, the second connecting member 19 and the control air supply hose 21 are connected through threading. However, the connection may be achieved by other structure such as snap-fitting.
(84) In the above-illustrated embodiments, the second connecting member 19 is arranged between the supply port 17 and the control air supply hose 21. However, the supply port 17 and the control air supply hose 21 may be connected directly to each other.
(85) In the first and second embodiments, the liquid supply hose 30 is provided with the check valve 30a. However, the check valve 30a may be omitted if the piston 18 is capable of preventing backflow.
(86) In the above-illustrated embodiments, the collected liquid is restored to the oil pan 6a of the engine, which is an external device. However, the collected liquid may be restored to other external device that uses oil, such as the compressor 1.
(87) In the above-illustrated embodiments, the collected liquid is restored to the external device that uses oil. However, the collected liquid may be restored to an external device that uses no oil. For example, in the example shown in
(88) In the above-illustrated embodiments, the oil separator 3 is provided separately from and connected to the liquid restoration devices 10, 100, 200 via the liquid supply hose 30. However, the oil separator 3 and each of the liquid restoration devices 10, 100, 200 may be configured as an integral unit.
(89) Further, each of the liquid restoration devices 10, 100, 200 may be incorporated in the external device.
DESCRIPTION OF THE REFERENCE NUMERALS
(90) 1 . . . Compressor, 2 . . . Air Dryer, 2a . . . Exhaust Valve, 2b. . . Ejection Port, 3 . . . Oil Separator, 3a . . . Housing, 3b . . . Impingement Members, 3c . . . Liquid Storage Portion, 3d . . . Ejection Port, 4 . . . System Tank, 6 . . . Engine, 6a . . . Oil Pan, 10 . . . Liquid Restoration Device, 11 . . . Main Body, 12 . . . Inlet Port, 13 . . . Retaining Portion, 14 . . . Discharge Port, 15 . . . Connecting Portion, 15a . . . Check Valve, 15b . . . Urging Spring, 16 . . . First Connecting Member, 17 . . . Supply Port, 18 . . . Piston, 18a . . . Urging Spring, 19 . . . Second Connecting Member, 20 . . . Air Dryer Connection Hose, 21 . . . Control Air Supply Hose, 21a . . . Distal End, 30 . . . Liquid Supply Hose, 30a . . . Check Valve, 30b . . . Distal End, 31 . . . Clean Air Supply Hose, 40 . . . Tank Connection Hose, 50 . . . Valve Device, 51 . . . Valve, 60 . . . Engine Connection Hose, 60a . . . Distal End, 70 . . . Tank, 71 . . . Tank Connection Hose, 72 . . . Side Guard, 100 . . . Liquid Restoration Device, 112 . . . Inlet Port, 113 . . . Retaining Portion, 114 . . . Discharge Port, 117 . . . Supply Port, 200 . . . Liquid Restoration Device, 200a . . . Container, 201 . . . Heating Portion, 212 . . . Inlet Port, 214 . . . Discharge Port.