Method for operating and/or monitoring an HVAC system
10635120 ยท 2020-04-28
Assignee
Inventors
- Vinod D'Silva (Gutenswil, CH)
- Mark Nightlinger (Bellevue, WA, US)
- Marc Thuillard (Uetikon am See, CH)
- Ronald Aeberhard (Grut, CH)
Cpc classification
F24D19/1048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01K17/10
PHYSICS
F24D2220/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24D19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for operating and/or monitoring an HVAC system (10), in which a medium circulating in a primary circuit (26) flows through at least one energy consumer (11, 12, 13), the medium entering with a volume flow () through a supply line (14) into the energy consumer (11, 12, 13) at a supply temperature (T.sub.v) and leaving the energy consumer (11, 12, 13) at a return temperature (T.sub.R) via a return line (15), and transferring heat or cooling energy to the energy consumer (11, 12, 13) in an energy flow (E). A control unit (21) adaptively operates the system by empirically determining the dependence of the energy flow (F) and/or the temperature difference T between supply temperature (T.sub.v) and return temperature (T.sub.R) on the volume flow () for the energy consumers (11, 12, 13) in a first step, and by operating and/or monitoring the HVAC system (10) according to the determined dependency or dependencies in a second step.
Claims
1. A method for adaptively operating and/or monitoring a Heating, Ventilation and Air Conditioning (HVAC) system (10) under control of a controller (21, 22), the method comprising: circulating a medium in a primary circuit (26), such that the medium flows through at least one energy consumer (11, 12, 13), the medium entering at a volumetric rate of flow () into an energy consumer (11, 12, 13) through a supply line (14) at a supply temperature (T.sub.V) and leaving the energy consumer (11, 12, 13) at a return temperature (T.sub.R) by way of a return line (15) and, in so doing, releases heat energy or cold energy to the energy consumer (11, 12, 13) in a flow of energy (E), empirically determining a dependence of the flow of energy (E) and/or a temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) on the volumetric flow rate () for the respective energy consumer (11, 12, 13), adaptively changing operation of the HVAC system (10) in accordance with the determined dependence and/or dependences, wherein the dependence of the flow of energy (E) on the volumetric flow rate () is repeatedly determined empirically at varying time intervals by the controller, whereby the volumetric flow rate () and the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) are measured simultaneously at different points in time and, if desired, the associated flow of energy (E) is determined for each of the points in time from associated measurement values and assigned to a respective volumetric rate of flow () in order to determine empirically the dependence of the flow of energy (E) on the volumetric flow rate (), while the system is running, over a sufficiently long period of time, and wherein, on the basis of the determined dependence, an upper limit value (E.sub.max) of the flow of energy (E) is established, and said upper limit value is not exceeded while the HVAC system (10) is running.
2. The method, as claimed in claim 1, wherein the dependence of the flow of energy (E) on the volumetric flow rate () is determined empirically at a start of the operation in a newly installed HVAC system (10), and the HVAC system (10) or more specifically the individual components are changed or replaced, when the empirically determined dependences make it necessary.
3. The method, as claimed in claim 1, wherein temperature sensors (16, 17) for determining the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) as well as the at least one flow sensor (18) for determining the volumetric flow rate () are provided in the HVAC system (10) for carrying out the operation, and wherein the temperature and flow sensors (16, 17 and/or 18) are used for empirically determining the dependence of the flow of energy (E) on the volumetric flow rate ().
4. A method for adaptively operating and/or monitoring a Heating, Ventilation and Air Conditioning (HVAC) system (10) under control of a controller (21, 22), the method comprising: circulating a medium in a primary circuit (26), such that the medium flows through at least one energy consumer (11, 12, 13), the medium entering at a volumetric rate of flow () into an energy consumer (11, 12, 13) through a supply line (14) at a supply temperature (T.sub.V) and leaving the energy consumer (11, 12, 13) at a return temperature (T.sub.R) by way of a return line (15) and, in so doing, releases heat energy or cold energy to the energy consumer (11, 12, 13) in a flow of energy (E), empirically determining a dependence of a temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) on the volumetric flow rate () for the respective energy consumer (11, 12, 13), adaptively changing operation of the HVAC system (10) in accordance with the determined dependence and/or dependences, wherein the dependence of the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) on the volumetric flow rate () is repeatedly determined empirically at varying time intervals by the controller, whereby the volumetric flow rate () and the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) are measured simultaneously at different points in time and, if desired, the associated flow of energy (E) is determined for each of the points in time from associated measurement values and assigned to a respective volumetric rate of flow () in order to determine empirically the dependence of the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) on the volumetric flow rate (), while the system is running, over a sufficiently long period to time, wherein, on the basis of the determined dependence, a lower limit value (T.sub.min) of the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) is established.
5. The method, as claimed in claim 4, wherein the dependence of the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) on the volumetric flow rate () is determined empirically at a start of the operation in a newly installed HVAC system (10), and the HVAC system (10) or more specifically the individual components are changed or replaced, when the empirically determined dependences make it necessary.
6. The method, as claimed in claim 4, wherein temperature sensors (16, 17) for determining the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) as well as at least one flow sensor (18) for determining the volumetric flow rate () are provided in the HVAC system (10) for carrying out the operation, and wherein the temperature and flow sensors (16, 17 and/or 18) are used for empirically determining the dependence of the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) on the volumetric flow rate ().
7. A method for adaptively operating and/or monitoring a Heating, Ventilation and Air Conditioning (HVAC) system (10) under control of a controller (21, 22), the method comprising: circulating a medium in a primary circuit (26), such that the medium flows through at least one energy consumer (11, 12, 13), the medium entering at a volumetric rate of flow () into an energy consumer (11, 12, 13) through a supply line (14) at a supply temperature (T.sub.v) and leaving the energy consumer (11, 12, 13) at a return temperature (T.sub.R) by way of a return line (15) and, in so doing, releases heat energy or cold energy to the energy consumer (11, 12, 13) in a flow of energy (E), empirically determining a dependence of the flow of energy (E) and/or a temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) on the volumetric flow rate () for the respective energy consumer (11, 12, 13), adaptively changing operation of the HVAC system (10) in accordance with the determined dependence and/or dependences, wherein the dependence of the flow of energy (E) and/or the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) on the volumetric flow rate () is repeatedly determined empirically at varying time intervals by the controller, whereby the volumetric flow rate () and the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) are measured simultaneously at different points in time and, if desired, the associated flow of energy (E) is determined for each of these points in time from associated measurement values and assigned to a respective volumetric rate of flow () in order to determine empirically the dependence of the flow of energy (E) and/or temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) on the volumetric flow rate (), while the system is running, over a sufficiently long period to time, wherein results that are obtained in each case are compared with each other by the controller, in order to determine by the comparison a degradation of the system in function or effect, and wherein the measurement values are scaled, in particular, by means of a mathematical model of the energy consumer (11, 12, 13) for purposes of comparison, or wherein other comparable measurements are used for comparison, when specified operating parameters have changed significantly in the meantime.
8. The method, as claimed in claim 7, wherein the dependence of the flow of energy (E) and/or the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) on the volumetric flow rate () is determined empirically at a start of the operation in a newly installed HVAC system (10), and the HVAC system (10) or more specifically the individual components are changed or replaced, when the empirically determined dependences make it necessary.
9. The method, as claimed in claim 7, wherein temperature sensors (16, 17) for determining the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) as well as at least one flow sensor (18) for determining the volumetric flow rate () are provided in the HVAC system (10) for carrying out the operation, and wherein the temperature and flow sensors (16, 17 and/or 18) are used for empirically determining the dependence of the flow of energy (E) and/or the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) on the volumetric flow rate ().
10. An adaptive variable flow Heating, Ventilation and Air Conditioning (HVAC) system (10), comprising: a primary circuit (26), which is traversed by the flow of an energy transporting medium, at least one energy consumer (11, 12, 13), which is connected to the primary circuit (26) by way of a supply line (14) and a return line (15), temperature sensors (16, 17) for determining the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) at the energy consumer (11, 12, 13) as well as at least one flow sensor (18) for determining the volumetric flow rate () through the energy consumer (11, 12, 13), and a controller (21, 22) that is connected to the temperature and flow sensors (16, 17 and/or 18), wherein the controller (21, 22) receives and stores measurement values, which are outputted simultaneously by the temperature and flow sensors (16, 17 and/or 18), at different times, wherein a dependence of the flow of energy (E) on the volumetric flow rate () is repeatedly determined empirically at varying time intervals by the controller, and wherein, on the basis of the determined dependence, an upper limit value (E.sub.max) of the flow of energy (E) is established, and said upper limit value is not exceeded while the HVAC system (10) is running.
11. The HVAC system, as claimed in claim 10, wherein the controller (21, 22) comprises a data logger (22).
12. The HVAC system, as claimed in claim 10, wherein the controller (21, 22) is configured for calculating and assigning the flow of energy (E) from and/or to the measurement values outputted by the temperature and flow sensors (16, 17 and/or 18).
13. The HVAC system, as claimed in claim 10, wherein the controller includes a control unit, which controls and/or regulates by way of a control valve (19) the volumetric rate of flow () through the energy consumer (11, 12, 13) and into which the limit values (E.sub.max) for the flow of energy (E) can be entered.
14. The HVAC system, as claimed in claim 13, wherein the control unit is connected to the temperature and flow sensors (16, 17 and/or 18).
15. The HVAC system, as claimed in claim 10, wherein the temperature sensors (16, 17) comprise a first temperature sensor (16) for measuring the supply temperature and a second temperature sensor (17) for measuring the return temperature, and wherein the at least one flow sensor comprises a flowmeter (18), which is disposed in the supply line (14) or the return line (15) of the energy consumer (11, 12, 13).
16. The HVAC system, as claimed in claim 10, wherein the energy consumer (11, 12, 13) comprises a heat exchanger (11), by means of which energy is released to a secondary loop (27).
17. An adaptive variable flow Heating, Ventilation and Air Conditioning (HVAC) system (10), comprising: a primary circuit (26), which is traversed by the flow of an energy transporting medium, at least one energy consumer (11, 12, 13), which is connected to the primary circuit (26) by way of a supply line (14) and a return line (15), temperature sensors (16, 17) for determining the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) at the energy consumer (11, 12, 13) as well as at least one flow sensor (18) for determining the volumetric flow rate () through the energy consumer (11, 12, 13), and a controller (21, 22) that is connected to the temperature and flow sensors (16, 17 and/or 18), wherein the controller (21, 22) receives and stores measurement values, which are outputted simultaneously by the temperature and flow sensors (16, 17 and/or 18), at different times, wherein dependence of the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) on the volumetric flow rate () is repeatedly determined empirically at varying time intervals by the controller, and wherein, on the basis of the determined dependence, a lower limit value (T.sub.min) of the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) is established.
18. The HVAC system, as claimed in claim 17, wherein the controller (21, 22) comprises a data logger (22).
19. The HVAC system, as claimed in claim 17, wherein the controller (21, 22) is configured for calculating and assigning the flow of energy (E) from and/or to the measurement values outputted by the temperature and flow sensors (16, 17 and/or 18).
20. The HVAC system, as claimed in claim 17, wherein the controller includes a control unit, which controls and/or regulates by way of the control valve (19) the volumetric rate of flow () through the energy consumer (11, 12, 13) and into which the limit value (T.sub.min) for the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) can be entered.
21. The HVAC system, as claimed in claim 20, wherein the control unit is connected to the temperature and flow sensors (16, 17 and/or 18).
22. The HVAC system, as claimed in claim 17, wherein the temperature sensors (16, 17) comprise a first temperature sensor (16) for measuring the supply temperature and a second temperature sensor (17) for measuring the return temperature, and wherein the at least one flow sensor comprises a flowmeter (18), which is disposed in the supply line (14) or the return line (15) of the energy consumer (11, 12, 13).
23. The HVAC system, as claimed in claim 17, wherein the energy consumer (11, 12, 13) comprises a heat exchanger (11), by means of which energy is released to a secondary loop (27).
24. An adaptive variable flow Heating, Ventilation and Air Conditioning (HVAC) system (10), comprising: a primary circuit (26), which is traversed by the flow of an energy transporting medium, at least one energy consumer (11, 12, 13), which is connected to the primary circuit (26) by way of a supply line (14) and a return line (15), temperature sensors (16, 17) for determining the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) at the energy consumer (11, 12, 13) as well as at least one flow sensor (18) for determining the volumetric flow rate () through the energy consumer (11, 12, 13), and a controller (21, 22) that is connected to the temperature and flow sensors (16, 17 and/or 18), wherein the controller (21, 22) receives and stores measurement values, which are outputted simultaneously by the temperature and flow sensors (16, 17 and/or 18), at different times, wherein dependence of the flow of energy (E) and/or the temperature differential T between the supply temperature (T.sub.V) and the return temperature (T.sub.R) on the volumetric flow rate () is repeatedly determined empirically at varying time intervals by the controller, and wherein results that are obtained in each case are compared with each other by the controller, in order to determine by means of the comparison a degradation of the system in function or effect.
25. The HVAC system, as claimed in claim 24, wherein the controller (21, 22) comprises a data logger (22).
26. The HVAC system, as claimed in claim 24, wherein the controller (21, 22) is configured for calculating and assigning the flow of energy (E) from and/or to the measurement values outputted by the temperature and flow sensors (16, 17 and/or 18).
27. The HVAC system, as claimed in claim 24, wherein the controller includes a control unit, which controls and/or regulates by way of a control valve (19) the volumetric rate of flow () through the energy consumer (11, 12, 13).
28. The HVAC system, as claimed in claim 27, wherein the control unit is connected to the temperature and flow sensors (16, 17 and/or 18).
29. The HVAC system, as claimed in claim 24, wherein the temperature sensors (16, 17) comprise a first temperature sensor (16) for measuring the supply temperature and a second temperature sensor (17) for measuring the return temperature, and wherein the at least one flow sensor comprises a flowmeter (18), which is disposed in the supply line (14) or the return line (15) of the energy consumer (11, 12, 13).
30. The HVAC system, as claimed in claim 24, wherein the energy consumer (11, 12, 13) comprises a heat exchanger (11), by means of which energy is released to the secondary loop (27).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention shall be explained in detail below with reference to some exemplary embodiments in conjunction with the drawings. The drawings show in:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE INVENTION
(7)
(8) In order to determine the flow rate of the medium flowing through the heat exchanger 11, a flowmeter 18 of the customary design is disposed in the supply line 14. It goes without saying that the flowmeter may also be arranged, as an alternative, in the return line 15. In order to regulate or control the flow rate, a control valve 19 of the typical design is disposed in the return line 15; and this control valve can be adjusted by means of a controllable drive 20.
(9) In order to measure the supply temperature T.sub.V, a temperature sensor 16 is provided in the supply line. However, the supply temperature T.sub.v can also be measured at any point in the primary circuit, since this temperature is usually the same for the primary loop in its entirety and for all of the energy consumers. The return temperature T.sub.R is measured by means of an additional temperature sensor 17, which is arranged on the return line 15.
(10) During normal operation the medium enters the heat exchanger 11 at the supply temperature T.sub.V by way of the supply line. In said heat exchanger the medium releases the heat or cold energy to the air flowing through the air chamber 12 and then leaves again at a return temperature T.sub.R that deviates from the supply temperature T.sub.V. The flow of energy E that is transferred to the air flow on the secondary side is obtained, according to the aforementioned formula, from the volumetric rate of flow on the primary side and the temperature differential T between the supply temperature T.sub.V and the return temperature T.sub.R. Of interest is only the amount of the flow of energy, against the equation of the absolute value of the temperature differential T.
(11) In order to control the transfer of energy to the energy consumer, there is a control unit 21, to which the measurement values from the temperature sensors 16 and 17 and the flowmeter 18 are fed. Then the control unit 21 controls the control valve 19 in accordance with the closed loop control characteristics by way of the drive 20.
(12) If in such an operation with a varying volumetric rate of flow and a changing temperature differential T at many different points in time t.sub.i, the associated pairs of values .sub.i and T.sub.i are logged and plotted on a graph T.sub.i (.sub.i), the result is a point distribution, as shown for the diamond-shaped points in
(13) Then the associated flow of energy E.sub.i can be calculated from the pairs of values .sub.i and T.sub.i. The corresponding point distribution E.sub.i (.sub.i) with the square points is also plotted on the graph in
(14) The results of the two point distributions T.sub.i(.sub.i) and E.sub.i(.sub.i) are the characteristic curves for the energy consumer (heat exchanger 11 plus the secondary circuit); and these characteristic curves can be evaluated for the operation of the system and the evaluation and monitoring of the system. Such a characteristic E () curve with the curve profile V1 is shown in
(15) This single dotted line shows again the point distribution E.sub.i(.sub.i) from
(16) In the present case the sensors 16 to 18, which are present in any event for the closed loop control process, are used for determining the characteristic point distributions or more specifically the characteristic curves T.sub.i (.sub.i) and E.sub.i(.sub.i). However, it is also conceivable within the scope of the invention to provide independent sensors for this determination, so that this determination can be carried out independently of the rest of the open and/or closed loop control process.
(17) In the example from
(18) In addition to the adaptive specification of the limit values T.sub.min and/or E.sub.max, the empirical determination of the characteristic distribution of the measurement points or more specifically the characteristic curves can be used to monitor the system. In the event that the transfer properties of the heat exchanger 11 degrade, for example, over a longer period of operation (for example, due to calcification, rusting or the like), the flow of energy E decreases while the volumetric rate of flow remains constant. If then at a much later time (for example, months or years) a measurement/determination of the point distribution E.sub.i (.sub.i) is and/or are repeated, the result for the resulting curve profiles is the picture shown in
(19) However, a direct comparison of two such curve profiles V1 and V2 is only possible if the other important operating parameters, such as the supply temperature T.sub.v and the (air) flow rate in the secondary loop of the heat exchanger 11, do not change in the meantime or change only negligibly. If, however, these variables change significantly, the measured values have to be scaled accordingly for comparison purposes either, in particular, by means of a mathematical model of the heat exchanger 11, or other (comparable) measurement results, which have been obtained with similar operating parameters, have to be used for comparison purposes.
(20) The measurement of the volumetric rate of flow by means of the flowmeter 18 can also be used advantageously to determine the pressure drop (pressure differential p between the valve inlet and the valve outlet) that occurs at the control valve 19 and to make said pressure drop useful for controlling and/or monitoring the system. The net result is a virtual pressure sensor, which makes directly acting pressure measuring means superfluous. For evaluation purposes, the correlation between the volumetric rate of flow and the pressure differential p is used, and said correlation can be described with the equation for the valve characteristic =K.sub.v p, where K.sub.v denotes the flow coefficient that depends on the valve position (valve lift), in that for a known family of characteristics for the control valve 19, for which said family of characteristics is stored in the control unit 21, the position of the control valve 19 together with the measured volumetric flow rate is transmitted to the control unit 21, where the corresponding pressure differential p can be determined, and/or if one pressure value is known, the other pressure value of the pressure differential can be determined and subsequently used. It is obvious that such a virtual pressure sensor can also be implemented with other valves and in other contexts.
(21) The proposed empirical determination of the characteristic curves and/or properties of the system offers the following advantages: If a significant sub-functioning of the heat exchanger is determined, a safety circuit can be provided. Specific limit values for T and/or E lead to savings in the energy consumption of the pumps and a reduction in the cooling capacity in the central station. The recommissioning of the system is facilitated. The efficiency of the heat exchanger can be easily checked. The system can be continuously adapted and improved. The developments and improvements of the system can be documented. The function of the heat exchanger can be compared with the manufacturer's data. A problem can be quickly identified and corrected with the acquired data. A necessary replacement of the heat exchanger can also be derived from the data. Easy diagnosis is possible for: a. fluid flow in the wrong direction b. non-functioning sensors c. obstruction of flow d. low T
LIST OF REFERENCE NUMERALS
(22) 10 HVAC system
(23) 11 heat exchanger (heat transferring device)
(24) 12 air duct
(25) 13 fan
(26) 14 supply line
(27) 15 return line
(28) 16 temperature sensor (supply temperature)
(29) 17 temperature sensor (return temperature)
(30) 18 flowmeter
(31) 19 control valve
(32) 20 drive
(33) 21 control unit
(34) 22 data logger
(35) 23 input unit
(36) 24 output unit
(37) 25 memory unit
(38) 26 primary circuit
(39) 27 secondary circuit
(40) E flow of energy
(41) T temperature differential
(42) volumetric rate of flow
(43) V1, V2 curve profile