Haptic interface with rotary encoder and method for adjusting a smart device
10635174 ยท 2020-04-28
Assignee
Inventors
Cpc classification
F16D37/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61F2002/5004
HUMAN NECESSITIES
F16D2037/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G05G1/08
PHYSICS
A61F2002/6836
HUMAN NECESSITIES
G05G5/03
PHYSICS
F16D57/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2300/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G06F3/016
PHYSICS
F16D2300/0214
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
G09G5/00
PHYSICS
G05G5/03
PHYSICS
F16D37/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G06F3/0362
PHYSICS
Abstract
A magnetorheological transmission device and a method for influencing the coupling intensity of two components, which can be coupled and whose coupling intensity can be influenced. To influence the coupling intensity, a channel is provided, which contains a magnetorheological medium with magnetically polarizable particles. A magnetic field generating unit generates a magnetic field in the channel in order to influence the magnetorheological medium in the channel. An outer component encloses an inner component. At least one of the two components is mounted via a separate bearing. A distance between the outer and inner components at least 10 times as great as a typical mean diameter of the magnetically polarizable particles in the magnetorheological medium. The magnetic field of the magnetic field generating unit can be applied to the channel in order to selectively chain together the particles and/or release them.
Claims
1. A haptic interface for operating an electronic device, comprising: a rotary element to be manually activated, said rotary element being mounted to be freely rotatable in a non-energized state of the haptic interface; an integrated rotary encoder associated with said rotary element and disposed to interpret a rotation of said rotary element upon manual activation thereof; and a control unit, connected to said integrated rotary encoder, and a touch display, connected to said control unit, for displaying a given selected menu with a plurality of menu items for control of the electronic device and enabling user input for choosing a respective one of said menu items; a transmission device coupling said rotary element to the electronic device to be operated via the haptic interface with a given variable coupling intensity; said transmission device having an outer component and an inner component rotatably mounted relative to one another, wherein one of said outer and inner components is connected to said rotary element and the other of said outer and inner components is connected to the electronic device; a field generating unit controlled by said control unit for generating an electromagnetic field in order to influence, by way of an intensity of the electromagnetic field, the coupling intensity between said rotary element and the electronic device, and the coupling intensity defining a haptic behavior of said haptic element and a resistance to a movement of said rotary element under control of said control unit in dependence on a currently selected menu.
2. The haptic interface according to claim 1, which comprises a settable end stop for said rotary element and wherein said end stop is set in dependence on the currently selected menu.
3. The haptic interface according to claim 1, which further comprises a loudspeaker configured to provide audible feedback upon the manual activation of said rotary element and in accordance with the currently selected menu.
4. The haptic interface according to claim 1, wherein the electronic device is a computing device selected from the group consisting of a mobile telephone, a PDA, a smart phone, a portable computer, a stationary computer, a display screen, a game console, a tablet computer and a laptop computer, and said rotary element is a rotary knob associated with said computing device and configured as an input device for said computing device.
5. The haptic interface according to claim 1, which further comprises a magnetorheological transmission device coupling said rotary element to said rotary encoder and to the electronic device being a smart device to be operated via the haptic interface with a given variable coupling intensity; said outer component and said inner component are disposed to form a channel therebetween; an amount of magnetorheological medium disposed in said channel for influencing the coupling intensity between said rotary element and the smart device; said field generating unit being a magnetic field generating unit configured for generating a magnetic field in said channel in order to influence a flow characteristic of said magnetorheological medium in said channel by way of the magnetic field; wherein an intensity of the magnetic field generated by said magnetic field generating unit defines the haptic behavior of said haptic element and the resistance to the movement of said rotary element.
6. The haptic interface according to claim 5, wherein said magnetic field generating unit is configured to generate haptic feedback via variable detent torques with respect to a strength, a rotational angle, or an end stop for a rotation of said rotary element.
7. The haptic interface according to claim 1, wherein said rotary element is a rotating knob housing a control command transmission unit mounted within said knob for wireless transmission of control commands.
8. The haptic interface according to claim 7, wherein said control command transmission unit is a Bluetooth unit.
9. The haptic interface according to claim 8, which further comprises an energy supply disposed in said knob for powering said Bluetooth unit.
10. The haptic interface according to claim 1, wherein said rotary element is a haptic knob configured to be manually rotated and to be manually depressed for selective menu activation.
11. A method of adjusting a smart device, the method comprising: providing a rotating element for manual activation, the rotating element being freely rotatably mounted, and a touch display for manual input to the smart device; encoding a rotation of the rotating element upon a manual activation thereof with a rotary encoder; providing a magnetorheological transmission device coupling the rotary element to the rotary encoder and a smart device to be operated via the hapitc interface with a given variable coupling intensity, the transmission device having an outer component and an inner component rotatably mounted relative to one another and forming a channel therebetween; wherein one of the outer and inner components is connected to the rotary element and the other of the outer and inner components is connected to the smart device; a magnetic field generating unit configured for generating a magnetic field in the channel in order to influence a flow characteristic of a magnetorheological medium in the channel by way of the magnetic field; wherein an intensity of the magnetic field generated by the magnetic field generating unit defines a haptic behavior of the haptic element and a resistance to the rotation of the rotary element; controlling an input of the smart device in accordance with the manual activation of the rotating element and providing haptic feedback via the rotating element in accordance with a currently displayed menu on the touch display of the smart device or in dependence on a selected action; and controlling a further input of the smart device by manually touching a respective menu item displayed on the touch display.
12. The method according to claim 11, wherein the haptic feedback via the rotating element is a resistance against a rotation thereof and wherein the resistance is dynamically variable.
13. The method according to claim 12, wherein the dynamically variable resistance is provided for haptic feedback to a user controlling the smart device and for enabling actuation of the rotating element without visual inspection.
14. A smart device with a haptic interface, comprising: a rotary element to be manually activated, said rotary element being mounted to be freely rotatable in a non-energized state of the haptic interface; an integrated rotary encoder associated with said rotary element and disposed to interpret a rotation of said rotary element upon manual activation thereof; a touch display for displaying menus and enabling a user to select given menu items from a respectively selected menu by touching the touch display; a magnetorheological transmission device coupling said rotary element to said rotary encoder and a smart device to be operated via the hapitc interface with a given variable coupling intensity; said transmission device having an outer component and an inner component rotatably mounted relative to one another and forming a channel therebetween; wherein one of said outer and inner components is connected to said rotary element and the other of said outer and inner components is connected to the smart device; an amount of magnetorheological medium disposed in said channel for influencing the coupling intensity between said rotary element and the smart device; a magnetic field generating unit configured for generating a magnetic field in said channel in order to influence a flow characteristic of said magnetorheological medium in said channel by way of the magnetic field; wherein an intensity of the magnetic field generated by said magnetic field generating unit defines a haptic behavior of said haptic element and a resistance to the movement of said rotary element; a control unit, connected to said integrated rotary encoder and to said touch display; wherein said control unit is configured to change at least one property of the haptic interface depending on a currently selected action for providing responsive feedback through the rotary element.
15. A haptic interface for operating a smart device, the smart device having a display for displaying selected menu items, the haptic interface comprising: a rotary element to be manually activated; an integrated rotary encoder connected to the smart device, said rotary encoder being associated with said rotary element and disposed to interpret a rotation of said rotary element upon manual activation thereof; a magnetorheological transmission device coupling said rotary element to the smart device with a given variable coupling intensity; said magnetorheological transmission device having an outer component and an inner component rotatably mounted relative to one another and forming a channel therebetween; wherein one of said outer and inner components is connected to said rotary element and the other of said outer and inner components is connected to the smart device; an amount of magnetorheological medium disposed in said channel for influencing the coupling intensity between said rotary element and the smart device; a magnetic field generating unit configured for generating a magnetic field in said channel in order to influence a characteristic of said magnetorheological medium in said channel by way of the magnetic field; wherein at least one property of the haptic interface changes depending on a currently selected menu and an intensity of the magnetic field generated by said magnetic field generating unit defines a haptic behavior of said haptic element and a resistance to the movement of said rotary element.
16. The haptic interface according to claim 15, wherein said magnetic field generating unit is configured to generate haptic feedback via variable detent torques with respect to a strength, a rotational angle, or an end stop for a rotation of said rotary element.
17. The haptic interface according to claim 15, wherein the haptic behavior is a resistance to a rotation of the rotary element in coordination with a currently selected menu item of the menu.
Description
BRIEF DESCRIPTION OF THE DRAWING
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DESCRIPTION OF THE INVENTION
(27) With reference to the appended figures, exemplary embodiments of magnetorheological transmission devices 1 according to the invention are explained hereafter, wherein identical or similar parts are provided with the same reference signs.
(28)
(29) A channel 5, which is filled here with a medium 6, is provided between the components 2 and 3 of the magnetorheological transmission device 1. The medium is a magnetorheological fluid 20 here, which comprises an oil as the carrier liquid, for example, in which ferromagnetic particles 19 are present. Glycol, grease, and viscous materials can also be used as the carrier medium, without being restricted thereto. The carrier medium can also be gaseous or the carrier medium can be omitted (vacuum). In this case, only particles which can be influenced by the magnetic field are poured into the channel.
(30) The ferromagnetic particles 19 are preferably carbonyl iron powder, wherein the size distribution of the particles depends on the specific usage. A distribution of particle size between 1 and 10 m is concretely preferable, wherein larger particles of 20, 30, 40, and 50 m are also possible. Depending on the application, the particle size can also become significantly larger and even advance into the millimeter range (particle beads). The particles can also have a special coating/sheath (titanium coating, ceramic sheath, carbon sheath, etc.), so that they can better withstand the high pressure loads occurring depending on the application. The MR particles can be produced not only from carbonyl iron powder (pure iron), but rather also from special iron (harder steel), for example, for this application.
(31) The rotating body 11 is set into rotation around its rotational axis 12 by the relative movement 17 of the two components 2 and 3 and practically runs on the surface of the component 3. The rotating body 11 simultaneously runs on the surface of the other component 2, so that a relative velocity 18 is present there.
(32) Strictly speaking, the rotating body 11 has no direct contact with the surface of the component 2 and/or 3 and therefore does not roll directly thereon. The free distance 9 from the rotating body 11 to one of the surfaces of the component 2 or 3 is, for example, 140 m. In a specific design with particle sizes between 1 m and 10 m, the free distance is in particular between 75 m and 300 m and particularly preferably between 100 m and 200 m.
(33) The free distance is in particular at least 10 times the diameter of a typical mean particle diameter. The free distance is preferably at least 10 times the size of a largest typical particle. Due to the lack of direct contact, a very low base friction/force/torque results during the relative movement of the components 2 and 3 in relation to one another.
(34) If a magnetic field is applied to the magnetorheological transmission device 1, the field lines form depending on the distance between the rotating bodies 11 and the components 2, 3. The rotating body consists of a ferromagnetic material made of ST 37 here, for example. The steel type ST 37 has a magnetic permeability pr of approximately 2000. The field lines pass through the rotating body and concentrate in the rotating body. A high flux density in the channel 5 prevails on the rotating body at the radial entry and exit surfaces of the field lines here. The inhomogeneous and strong field there results in local and strong crosslinking of the magnetically polarizable particles 19. The effect is strongly increased by the rotational movement of the rotating body 11 in the direction toward the forming wedge in the magnetorheological fluid and the possible brake or clutch torque is greatly increased, far beyond the amount which can normally be generated in the magnetorheological fluid. Rotating body 11 and component 2, 3 preferably consist at least partially of ferromagnetic material, because of which the magnetic flux density is higher the smaller the distance between rotating body 11 and component 2, 3. A substantially wedge-shaped region 16 thus forms in the medium, in which the gradient of the magnetic field increases strongly toward the acute angle at the contact point/the region of the smallest distance.
(35) In spite of the distance between rotating body 11 and component 2, 3, the rotating body 11 can be set into a rotational movement by the relative velocity of the surfaces in relation to one another. The rotational movement is possible without and also with an active magnetic field 8.
(36) If the magnetorheological transmission device 1 is subjected to a magnetic field 8 of a magnetic field generating unit 7 (not shown here in
(37) At the same time, some material is also set into rotation by the magnetorheological fluid 20 on the periphery of the rotating body 11, so that an acute-angled region 10 forms between the component 3 and the rotating body 11. On the other side, an identical acute-angled region 10 arises between the rotating body 11 and the component 2. The acute-angled regions 10 can have a wedge shape 16 in the case of cylindrical rotating bodies 11, for example. Because of the wedge shape 16, the further rotation of the rotating body 11 is obstructed, so that the effect of the magnetic field on the magnetorheological fluid is amplified, since a stronger cohesion of the medium 6 in the region results due to the active magnetic field within the acute-angled region 10. The effect of the magnetorheological fluid in the accumulated cluster is thus amplified (the chain formation in the fluid and therefore the cohesion or the viscosity), which makes the further rotation or movement of the rotating body 11 more difficult.
(38) Substantially larger forces or torques can be transmitted by the wedge shape 16 than would be possible using a comparable construction which only utilizes the shear movement without wedge effect.
(39) The forces which are transmittable directly by the applied magnetic field only represent a small part of the forces transmittable by the device. The wedge formation and therefore the mechanical force amplification may be controlled by the magnetic field. The mechanical amplification of the magnetorheological effect can go so far that a force transmission is possible even after an applied magnetic field is turned off, if the particles have been wedged.
(40) It has been shown that a substantially greater effect of a magnetic field 8 of a specific strength is achieved by the wedge effect of the acute-angled regions 10. The effect can be amplified multiple times. In a concrete case, an influence of the relative velocity of two components 2 and 3 to one another which was approximately 10 times as strong as in the prior art was observed in MRF clutches. The possible amplification depends on different factors. It can optionally be amplified further by a greater surface roughness of the rotating bodies 11. It is also possible that externally protruding projections, which can result in still stronger wedge formation, are provided on the outer surface of the rotating bodies 11.
(41) The wedge action or the wedge effect is distributed flatly on the rotating body 11 and the components 2 or 3.
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(43) In the exemplary embodiment here, it is preferable for the coil 26 to be embodied to deliver strong magnetic pulses, using which the permanent magnet 25 is permanently variable. Through short-term pulses in the range of 0.1 to 1000 ms, the magnetization of the permanent magnet 25 can be intentionally varied between zero and its remanence. Following the pulse, the magnetic field strength of the permanent magnet 25 is maintained unchanged for a practically arbitrarily long time. Through suitable modulation of the pulses, the active field strength of the permanent magnet 25 can thus be set arbitrarily frequently, so that a specific field strength can be generated even without continuous power supply.
(44) In order to also be able to vary the strength of the magnetic field of the permanent magnet 25 without continuous power connection, an energy store 28 can be provided, which is embodied as a capacitor and keeps the power ready for at least one pulse, for example. For the targeted regulation of the field strength of the permanent magnet 25, at least one sensor 29 can be provided, which measures the active magnetic field strength, for example. It is also possible that the sensor detects further data, such as the torque, the speed, the relative velocity, the rotational angle of the two components 2 and 3 in relation to one another, or the prevailing temperature or the like. If necessary, corresponding steps can be initiated, for example, if the permissible temperature of the magnetorheological transmission device 1 is exceeded.
(45) The use of a mechanical setting device is also conceivable, in the case of which the field strength in the channel can be changed by moving the magnet, pole shoes, or shielding plates, for example. This mechanical setting can also be used in combination with a Bowden cable and/or an electrical adjustment, for example, if the permanent magnet sets a base force as the operating point and a controller can change the force around this operating point by means of the coil.
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(47) A magnetic field generating unit 7 embodied as a coil, for example, is used for the targeted control of a magnetic field 8, which also extends through the rotating bodies 11 and is aligned there substantially transversely and here even perpendicularly to the relative movement of the two components 2 and 3 in relation to one another. When the magnetic field 8 is turned on, the rotational movement of the rotating bodies 11 causes chaining together of the particles 19 in the magnetorheological fluid 20, whereby the acute-angled regions 10, which substantially obstruct a further rotation of the component 2 relative to the component 3, arise on each individual rotating body 11. The effect of the magnetorheological fluid is thus substantially amplified.
(48) The MRF wedge housing can be pushed over an (existing) drive shaft, this drive shaft is then braked depending on the active magnetic field 8, wherein the MRF wedge results between the shaft surface and the rotating bodies 11. A very simple construction therefore results. Normal brakes or clutches typically require a plate or other flanged parts for this purpose and have a fixed shaft position when viewed axially. In the case of an MRF wedge housing according to the invention, the shaft can be axially displaced without this affecting the wedge effect. A separate running ring does not have to be affixed to the component 2 used as the shaft.
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(51) Balls are radially arranged between the rod 32 and the component 3 as rotating bodies 11, which are provided so they are movable in the axial direction relative to the rod 32 or the component 3 and move in relation to one another in the event of a relative movement of the component 2 and 3 and in particular can be set into a rotational movement. During such a rotational movement, the acute-angled regions 10 result, which in the event of activation of the magnetic field 8 result in chaining together of the particles 19 of the magnetorheological fluid 20 as the medium 6 and therefore decelerate or make more difficult or even block the relative movement of the rod 32 to the component 3. Such a magnetorheological transmission device 1 can also be used as a vibration damper or shock absorber or the like.
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(53) For example, if the magnetorheological transmission device 1 in
(54) A further advantageous effect of a force-activated cooling unit can be continuous mixing of the liquid and the provision of sufficient MRF, wherein the cooling unit can be used as a storage container for the MRF liquid.
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(56) The gear wheel 34 and the toothed rack 35 can be dimensioned depending on the application so that the rotational velocity corresponds to the relative velocity of the components 2 and 3 in relation to one another or is increased or decreased or is strongly increased or strongly decreased, respectively.
(57) The component 3 can also comprise only one plate, only one acute-angled region 10 having a wedge shape 16 then results.
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(61) Since the force on the two components can be adapted in the millisecond range so that the upper part 36 assumes an arbitrary inclination in relation to the sole 37, such a shoe 70 can be used to continuously compensate for incorrect positions of the human foot. A greater support for the inner foot region can thus result through an incline of the running shoe sole, which is advantageous in the event of hyperpronation, for example. Depending on the running speed, underlying surface, and muscle state, which is also decisively influenced by fatigue, the foot space shape adapts to the new conditions, so that the runner having a shoe 70 according to the invention assumes a good position in the running shoe. It is also conceivable that in the event of greater requested adjustment distances, the adjustment procedure is divided into multiple steps. A damping material can optionally also be integrated in the shoe. Sensors can detect the actual state and perform adaptations by means of control and/or regulating electronics. It is also possible to arrange an actuator at the end of the running shoe and not only under the running shoe or under the heel, respectively. An adjustment knob or rotating knob can practically then be arranged at the end of the running shoe.
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(63) In the event of activation of the coil 26, a magnetic field 8 is generated, which passes through the rotating bodies 11 and otherwise runs substantially inside the housing 45 and the shaft 47 here, as shown by the field lines drawn as examples. If the magnetic field of the coil 26 is activated, a corresponding resistance is generated in the medium 6 or the MR fluid, so that a corresponding resistance is perceptible during rotation of the rotating part 85. A time-pulsed or pulsating operation is also possible, for example, due to which a pulsing resistance and therefore a pattern is perceptible during the rotation.
(64) The respective current angular position can be detected via a rotary encoder 52. Arbitrary haptic signals can thus be output depending on the activation according to the position, rotational angle, angular velocity, etc. The rotary encoder 52 can also be supplemented with a torque sensor.
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(68) Two-dimensional haptic knobs or rotating knobs 80 can also be produced with an additional MRF shear mode.
(69) An MRF haptic knob can be embodied very compactly for actuating units in SLR cameras and other photographic apparatuses, as well as in games consoles and other handheld computers. Such compact MRF coupling units are well suitable for cameras and other outdoor applications because of the small space requirement and the low power consumption in the range of milliwatts or less. The pattern is settable depending on the situation.
(70) Three-dimensional movement elements with variable haptics and robust and precise mounting are fundamentally difficult to produce and are therefore not cost-effective. The combination, for example, of an arrangement of the rotating bodies which is capable of pendulum movements with a magnetorheological fluid is very cost-effectively producible, in contrast.
(71) A four-dimensional rotating knob, which can be displaced in three directions and can additionally also be rotated, for example, can also be provided.
(72) The combination of a 3-D knob with a longitudinal adjustment of an MRF wedge thus results in a 4-D actuating element. All four movement directions can be influenced or varied using a field generating unit.
(73) The use of such haptic knobs is also possible on touch-sensitive displays such as touch display screens in mobile telephones, PDAs, smart phones, portable and stationary computers, and display screens, games consoles, tablet PCs, laptops, etc. For this purpose, at least one haptic element in the form of a rotating knob is provided therein, for example.
(74) Such a haptic element 1 can also be embodied as foldable/pivotable or displaceable and can be displaced from an idle position on the edge into a position over the display screen, for example. As soon as the haptic element is over the display screen, the display on the display screen can change, i.e., a menu appears under or around the knob.
(75) Instead of a kinematic and parallelogram-like pivot mechanism, for example, an elastic/deformable element can also be used, which can consist of a flexible and semirigid arm made of coiled metal tubing in the form of a gooseneck, for example. One advantage is that the user does not always have to grasp the display screen, which reduces the soiling. In addition, the adjustment and the zooming, for example, go more rapidly: grasping in the display screen with one finger and moving the rotating regulator with other fingers can trigger a zoom procedure, for example. This is also true for the volume, writing with uppercase and lowercase letters, or the selection of special buttons or a second level during typing.
(76) The user can thus also press with one finger on a separate menu bar, in order to search for the type of the desired actuation. He then performs the desired action using the rotating regulator. The pattern of the rotating regulator then adapts automatically, thus, for example, on-off or a volume regulation with a pattern possibly having a dynamic stop. If the display screen is rotated during the actuation (touch display screen) (for example, as in the case of mobile telephones or handheld computers90 from portrait format to landscape format), the pattern adapts automatically, i.e., it also rotates. For example, if the setting range were from six o'clock to 12 o'clock when it is held by the edge, this would change from 12 o'clock to six o'clock upon rotation by 90 clockwise without adaptation. This is also true if the display screen is installed in the knob itself. Such a haptic element can be haptic in all or individual directions (only rotate, rotate and press; joystick, etc.). The haptics adjust themselves depending on the selected action.
(77) One advantage can also result upon the selection of a list such as a telephone book list, for example, since such entries are often too small for targeting for large fingers.
(78) Advantages also result in the dark or for people with spectacles who are not currently wearing them. Feedback is received via the haptic rotating regulator and the user knows what he is doing when it is currently dark, for example.
(79) In
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(81) It is possible and preferred to use an operating knob 80 that is mechanically and/or electrically constructed in the way shown in one of
(82) The haptic knob or the operating knob 80 may also be embodied as foldable or pivotable or displaceable. It may for example be displaced from the idle position into a position over the display screen. As soon as the haptic knob or the operating knob 80 is over the display screen, the display on the display screen changes and, for example, a menu may appear in the proximity of the knob.
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(86) It is possible that the magnetic field goes radially through the gap and/or the rotating bodies 51. It is also possible that the magnetic field goes axially through the gap and/or the rotating bodies 51, for example, axially in on one side and back out on the other side. Furthermore, a combination of the above-mentioned alternatives is also possible.
(87) In concrete embodiments, the cage can also be provided with a friction-increasing layer or can be manufactured from a special material, whereby the torque difference between turned on and turned off increases. Instead of a rotational mode, a linear mode of operation can also be possible. Ball recirculation bushes or linear bearings with cage or linear ball bearings can also be used to achieve sustainable support.
(88) The overall construction is producible very simply and cost-effectively, since such rotating bodies are mass-produced articles.
(89) In all cases, eddy current effects can be taken into consideration in the case of rapidly rotating rotating bodies.
(90) It is possible to produce one or both components at least partially and/or individual ones or all of the rotating bodies 11 or 51 from a magnetorheological MR plastic or magnetorheological elastomeric material, which changes its shape depending on the field strength and thus clamps the rotating bodies. Such a system can manage completely without a seal.
(91) One embodiment has MRF bound in plastic such as foam or a sponge. A solid lubricant, thus, e.g., lithium, graphite, or MoS2 or the like could be mixed with carbonyl iron powder as the MR powder.
(92) Conventional roller bearings or plain bearings can be used for mounting components 2, 3, which are rotatable in relation to one another. In specific cases, for example, at very low loads, separate bearings can also be omitted.
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(94) The rotating bodies 11 are arranged in a gap 5, which is filled with MRF. The gap can be subjected to a magnetic field of the magnetic field generating unit 7, whereby the relative movement of the components 2 and 3 is damped and the stroke movement is in turn influenced. Use is possible in different applications, for example, in sporting devices or washing machines as a damper.
(95) Optionally, the magnetorheological transmission device 1 as the MRF brake can also be expanded with a rotary encoder 29. The detection of a rotational movement is more cost-effective and simpler to implement than the detection of a longitudinal movement. This is also true for the sealing. In addition to or instead of the rotary encoder 29, a torque sensor can also be used.
(96) In all embodiments, one or at least one permanent magnet can be provided, which is adjustable by motor or by hand. The use of a displaceable shield is also possible. In all cases, mechanical setting of the brake action and therefore the wedge effect is possible. This can be used, for example, to compensate for physical variables such as temperature, pressure, speed, or the like. The actuation can be performed directly or via a Bowden cable, for example. The adjustment can be continuous.
(97)
(98) The toggle lever has two arms, which form the components 2 and 3, which are arranged so they are rotatable in relation to one another here. Bearings 42 can be provided for the load-bearing support. A magnetic field generating unit 7 is used to generate a magnetic field in the gap, in which an MRF and rotating bodies 11 are provided. A very high brake or clutch torque can optionally be built up by the free distance 9, which is sufficiently large, but not excessively large. A seal 91 forms the seal to the outside. The MRF transmission device 1 can also be supplemented with a rotary encoder and/or a torque sensor and/or other sensors.
(99) Such magnetorheological transmission devices can be used for fittings in furniture. For example, as a linear unit for drawer guides, etc. Sufficient guiding is performed by the rotating bodies, while the pullout force is simultaneously variable.
(100) In general, magnetorheological transmission devices 1 with wedge effect can be used as a variable and settable brake in kitchens and in other furniture. The pivoting, for example, the opening of doors or flaps in furniture can be restricted to specific ranges, while rapid opening is possible.
(101) The setting can be performed via pivotable permanent magnets or electrically or via a lever or rotating lever, for example.
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(103) An inner shaft 3 here is arranged so it is rotatable in an outer hollow shaft as the component 2. The outer hollow shaft 2 can be embodied as stationary. Two electromagnets each having a plate packet 97 are arranged on the sleeve 2 here as magnetic field generating units 7. Three or more electromagnets can also be provided. It is also possible that only one magnet is provided. Permanent magnets can be at least partially used instead of electromagnets.
(104) A gap 5, which is filled with an MRF, is provided between the components 2 and 3. In the gap as the channel 5, two rotating bodies 11 are arranged here, which are embodied here as substantially cylindrical rotating bodies. At one end, the cylindrical rotating bodies 11 can be provided with pinions 95, which are force-guided in gear teeth 96, so that a continuous rotational movement of the rotating bodies 11 is ensured. The region of the gear teeth 96 can be substantially free of field and MRF. The coupling predominantly occurs here via the wedge forming in the gap 5. The transmission device can be implemented with various gear teeth or transmission ratios, or also without them, for the forced rotation of the rotating bodies 11.
(105) The magnetic field generating units 7 shown in
(106) Such a magnetorheological transmission device 1 as a wedge clutch according to
(107) The coils can be provided as stationary by transmitting the field 8 radially from the outside via the air gap 101 into the pole plates 99 and 99a. Transmitting the power supply via slip rings is not necessary. The magnetic flux is introduced via the pole plates 99 and 99a and their pole fingers 100 and 100a into the channel 5, where the field lines close and result in the formation of the clusters 103, which interact in a wedge shape with the rotating bodies 11.
(108) The pole plates 99 and 99a are held in a ring, which comprises plastic here, and which is separated via an air gap 101 from the externally rotating component 2 or shaft.
(109) All components are preferably ferromagnetic, except for the part, which is embodied in particular as a plastic part, between the pole plates 99 and 99a and the drive shaft and output shaft 2 and 3.
(110) The two finger pairs (MRF clusters) can optionally be activated individually and independently of one another.
(111) In all cases, it is also possible to install magnetorheological transmission devices 1 with wedge effect in a wheel hub of a vehicle, for example, a bicycle, in order to brake, for example. The required electrical power can be acquired as current directly from the installed dynamo, which is connected parallel thereto in particular. Power reclamation can occur via the dynamo. In the event of (full) braking, the magnetorheological transmission device 1 can be used as an MRF brake. The system is coordinated. Since such an MRF brake functions solely electrically and reacts rapidly, the use is well possible. Corresponding running surfaces for the rotating bodies are provided. A majority could thus be braked via a wheel hub dynamo. For the actuation on the handlebars, only a power cable in conjunction with a potentiometer, for example, is required or the transmission is performed wirelessly.
(112) The use as a brake in fitness devices or as a clutch or brake on rowing machines is also possible. The principle can also be taken as a wedge clutch for engaging assemblies and in particular secondary assemblies in the case of motor vehicles. If necessary, two MRF clusters can be provided relatively close to one another, so that the system does not open immediately in the event of a rotational direction change.
(113) In the event of overload, such a clutch opens automatically. No slip rings are optionally required for the power transmission. It can occur via remanence, for example.
(114) If in such an MRF wedge clutch the rotating body 11 still jumps over the MRF wedge or MRF cluster during the first engagement attempt, the leading part is thus accelerated and the engagement procedure is made easier during the second attempt. The use as a free wheel is also possible, by rapidly detecting the rotational direction and turning off the field if another rotational direction is recognized.
(115) The use in a clutch in milling machines is also possible, wherein, for example, disengagement occurs if the emergency shutdown switch is pressed during the running of the machine. It is also possible to suddenly disconnect the clutch in the event of overload. Normal (MRF) clutches do not reduce the torque suddenly.
(116) In all cases and designs, the wedge and/or the magnetic field can also be generated on the inner ring and not only on the outer ring.
(117) The rotating bodies 11 and cages can be embodied as entirely or partially ferromagnetic and paramagnetic or diamagnetic. A completely spherical embodiment and an embodiment in which all parts consist of the same material are also possible. It is also possible that some rotating bodies are ferromagnetic and consist of steel, for example, while others consist of plastic. The use of rotating bodies and balls with different diameters is also possible.
(118) The magnetorheological transmission device 1 according to the invention can preferably also be used for speed recognition and in particular speed regulation.
(119) The torque can be set depending on the speed via pulse width modulation (PWM). Large axial and radial forces can be generated via an inclined spreading mandrel. The particles can be round, rod-shaped, or have any other shape.
(120) It is also possible to use magnetorheological elastomeric materials. For example, at least one surface can also be a magnetorheological elastomeric material. Fundamentally, a component can be provided with a magnetorheological elastomeric material. It is also possible to coat at least one rotating body 11 and/or at least one of the components 2, 3 with a magnetorheological elastomeric material.
(121) The magnetorheological transmission device 1 can also be embodied as a valve, wherein one rotating body 11 or multiple rotating bodies 11 block the channel.
(122) A magnetorheological transmission device can also be provided for the use of a magnetorheological fluid, which is a product of BASF, in particular the product Basonetic.
(123) The rheological liquid can consist of greatly varying ingredients, which can be, individually or in combination: iron, carbon steel, NdFeB (neodymium), Alnico, samarium, cobalt, silicon, carbon fibers, stainless steel, polymers, soda lime glass, soda glass, ceramic, and nonmagnetic metals and the like. Dimorphic magnetorheological fluids with nanotubes and/or nanowires are also possible.
(124) The carrier liquid can consist in particular of the following ingredients or a combination thereof: oils and preferably synthetic or non-synthetic oils, hydraulic oil, glycol, water, greases, and the like.
LIST OF REFERENCE NUMERALS
(125) 1 device 2, 3 component 4 separate part 5 channel 6 medium 7 magnetic field generating unit 8 field 9 free distance 10 acute-angled region 11 rotating body 12 rotational axis 13 rotating body 14 ball 15 cylinder 16 wedge shape 17 direction of the relative movement 18 direction of the relative movement 19 magnetic particles 20 fluid 21 plate 22 outer side 23 projection 24 gear teeth 25 permanent magnet 26 coil 27 control unit 28 energy store 29 sensor 30 bearing 31 stationary component 32 rod 33 outer tube 34 gear wheel 35 toothed rack 36 upper part of shoe 37 sole 38 foam 39 pump 40 brake 41 cooling unit 42 bearing 45 housing 46 sealing ring 47 shaft 49 protrusion 50 clutch 51 rolling body 52 rotary encoder 60 prosthesis 70 shoe 75 computer 76 housing 80 operating knob 81 display 82 touchscreen 83 button 84 loudspeaker 85 rotating part 86 gap 87 magnet unit 88 recess 90 joystick 91 seal 92 running profile 93 threaded spindle 94a north pole 94b south pole 95 pinion 96 gear teeth 97 plate packet 98 spindle nut 99 pole plate 99a pole plate 100 finger 100a finger 101 air gap 102 plastic ring 103 cluster 104 receptacle