Support of removable components in a teeth model manufactured by means of CAM
10631952 · 2020-04-28
Assignee
Inventors
- Rune FISKER (Virum, DK)
- Brieuc Gilles (Vanlose, DK)
- David Fischer (Stenlose, DK)
- Steen Frost Tofthøj (Vaerlose, DK)
- Sven NONBOE (Hillerod, DK)
- Morten Markussen Lang (Ølstykke, DK)
Cpc classification
A61C13/34
HUMAN NECESSITIES
A61C13/0004
HUMAN NECESSITIES
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
G16H20/40
PHYSICS
A61C9/002
HUMAN NECESSITIES
A61C9/0053
HUMAN NECESSITIES
G06F30/23
PHYSICS
International classification
A61C9/00
HUMAN NECESSITIES
A61C13/34
HUMAN NECESSITIES
Abstract
A physical model of a set of teeth, wherein the physical model includes a gingival part in which a cavity comprising a cavity wall is formed; and a removable component having a part shaped as a tooth, where the removable component is configured for fitting into the cavity with a gap at an interface between the removable component and the cavity wall. The removable component or the cavity wall includes one or more supporting elements extending across the gap to establish contact between the removable component and the cavity wall to support and position the removable component in the cavity, and where contact between the removable component and the cavity wall at the interface only is provided by the supporting elements.
Claims
1. A physical model of a set of teeth, wherein the physical model comprises: a gingival part in which a cavity comprising a cavity wall is formed; and a removable component comprising a part shaped as a tooth and a base, wherein a longitudinal direction is a direction in which the removable component is inserted and removed from the cavity and a perpendicular direction is a direction substantially perpendicular to the longitudinal direction; the cavity and cavity wall being configured such that when the base of the removable component is inserted into the cavity, the cavity wall completely surrounds the base in all directions perpendicular to the direction in which the removable component is inserted and removed from the cavity; the base is configured for fitting into the cavity with a gap at an interface between the base and the cavity wall; the base or the cavity wall comprises a plurality of supporting elements extending perpendicularly across the gap to establish contact between the base and the cavity wall to support and position the base in the cavity, and support for the removable component in the perpendicular direction is provided only by the plurality of supporting elements, wherein the cavity wall and the removable component include a region where the plurality of supporting elements are located, and in at least the region, a contour of the cavity wall and the removable component are shaped in a non-circular manner such that the removable component cannot rotate when inserted in the cavity.
2. The physical model according to claim 1, wherein the tooth shaped part of the removable component comprises a tooth preparation.
3. The physical model according to claim 1, wherein the supporting elements comprise one or more friction points providing friction between the base and the cavity wall.
4. The physical model according to claim 1, wherein the supporting elements are configured to provide that a volume of the supporting elements overlap at least partly with a volume of the base or the cavity wall when the base is arranged in the cavity, such that a tight fit is created between the cavity and the base.
5. The physical model according to claim 1, wherein a width of the supporting element in an area of contact is in the range of 0.01 mm to 4 mm.
6. The physical model according to claim 1, wherein a length of the supporting element in an contact area is in the range of 0.01 mm to 20 mm.
7. The physical model according to claim 1, wherein a height of the supporting elements is in the range of 0.05 mm to 2 mm.
8. The physical model according to claim 1, wherein 3, 4, 6, 8, 9, 10, 12 or 16 supporting elements form the supporting elements provided on the base and/or the cavity wall.
9. The physical model according to claim 1, wherein a ratio between the area of contact and the area of said cavity wall or the ratio between the area of contact and the area of said interface is below 0.9.
10. The physical model according to claim 1, wherein the supporting elements are formed as cut-off pyramids or as square frusta or rectangular frusta.
11. The physical model according to claim 1, wherein the supporting elements in a plane defined by the interface is shaped as a bar, a square, an oval, a star, and/or a triangle.
12. The physical model according to claim 1, where a contour of the cavity wall follows an outer curve, and a contour of the base follows an inner curve, where the inner curve is arranged inside the outer curve.
13. The physical model according to claim 1, wherein where the base and the cavity wall comprise the supporting elements extending across the gap to establish contact between the removable component and the cavity wall to support and position the removable component in the cavity.
14. The physical model according to claim 1, wherein the plurality of supporting elements extend in the gingival part.
15. The physical model according to claim 1, wherein the plurality of supporting elements extend a constant distance from the removable component.
16. The physical model according to claim 1, wherein the plurality of supporting elements are integrally fixed to the removable component or the cavity wall.
17. The physical model according to claim 1, wherein the gap extends circumferentially about a portion of the base in a direction perpendicular to a longitudinal direction of the removable component.
18. The physical model according to claim 1, wherein the plurality of supporting elements extending across the gap to establish contact between the base and the cavity wall support and position the base in the cavity such that at some parts of circumference of the base, said gap is closed by the plurality of supporting elements and at other parts of the circumference of the removable component, said gap is open.
19. A physical model of a set of teeth, wherein the physical model comprises: a gingival part in which a cavity comprising a cavity wall is formed; and a removable component comprising a base and a part shaped as a tooth, where the base of the removable component is configured for fitting into the cavity with a gap at an interface between the base of the removable component and the cavity wall; the cavity and cavity wall being configured such that when the base of the removable component is inserted into the cavity, the cavity wall completely surrounds the base in all directions perpendicular to a direction in which the removable component is inserted and removed from the cavity; the removable component or the cavity wall comprises a plurality of supporting elements extending across the gap to establish contact between the removable component and the cavity wall to support and position the removable component in the cavity, and support for the removable component in the perpendicular directions is provided only by the plurality of supporting elements, the plurality of supporting elements formed rigidly and integrally with the removable component or the cavity wall so as to form a friction fit between the removable component and the cavity wall; wherein the cavity wall and the removable component include a region where the plurality of supporting elements are located, and in at least the region, a contour of the cavity wall and the removable component are shaped in a non-circular manner such that the removable component cannot rotate when inserted in the cavity, and where the plurality of supporting elements are spaced from each other.
20. A physical model of a set of teeth, wherein the physical model comprises: a gingival part in which a cavity comprising a cavity wall is formed; and a removable component comprising a part shaped as a tooth, where the removable component is configured for fitting into the cavity with a gap at an interface between the removable component and the cavity wall; where the removable component comprises one or more supporting elements extending across the gap to establish contact between the removable component and the cavity wall to support and position the removable component in the cavity, and where contact between the removable component and the cavity wall at the interface only is provided by the supporting elements; where a contour of the cavity wall follows an outer curve and a contour of the removable component follows an inner curve, where the inner curve is arranged inside the outer curve; wherein the supporting elements are generated on said removable component and comprise a surface in the area of contact which is substantially aligned with the outer curve, such that the supporting elements are shaped to have a surface in the contact area which is parallel to the surface of the cavity wall at the contact area.
21. A physical model of a set of teeth, wherein the physical model comprises: a gingival part in which a cavity comprising a cavity wall is formed; and a removable component comprising a part shaped as a tooth, where the removable component is configured for fitting into the cavity with a gap at an interface between the removable component and the cavity wall; where the cavity wall comprises one or more supporting elements extending across the gap to establish contact between the removable component and the cavity wall to support and position the removable component in the cavity, and where contact between the removable component and the cavity wall at the interface only is provided by the supporting elements; where a contour of the cavity wall follows an outer curve and a contour of the removable component follows an inner curve, where the inner curve is arranged inside the outer curve; wherein the supporting elements are generated on the wall of said cavity and comprise a surface in an area of contact which is substantially aligned with the inner curve, such that the supporting elements are shaped to have a surface in the contact area which is parallel to the surface of the removable component at the contact area.
22. A physical model of a set of teeth, wherein the physical model comprises: a gingival part in which a cavity comprising a cavity wall is formed; and a removable component comprising a base and a part shaped as a tooth, where the base of the removable component is configured for fitting into the cavity with a gap at an interface between the base of the removable component and the cavity wall; the cavity and cavity wall being configured such that when the base of the removable component is inserted into the cavity, the cavity wall completely surrounds the base in all directions perpendicular to a direction in which the removable component is inserted and removed from the cavity; the removable component or the cavity wall comprises a plurality of supporting elements extending across the gap to establish contact between the removable component and the cavity wall to support and position the removable component in the cavity, and support for the removable component in the perpendicular directions is provided only by the plurality of supporting elements, the plurality of supporting elements formed rigidly and integrally with the removable component or the cavity wall so as to form a friction fit between the removable component and the cavity wall; wherein at least one of the plurality of supporting elements extends longer in a longitudinal direction of the removable component than the one supporting element extends in any other direction, wherein the longitudinal direction is a direction in which the removable component is inserted and removed from the cavity; and wherein the cavity wall and the removable component include a region where the plurality of supporting elements are located, and in at least the region, a contour of the cavity wall and the removable component are shaped in a non-circular manner such that the removable component cannot rotate when inserted in the cavity.
23. The physical model according to claim 22, wherein the plurality of supporting elements are spaced from each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and/or additional objects, features and advantages of the present invention, will be further elucidated by the following illustrative and non-limiting detailed description of embodiments of the present invention, with reference to the appended drawings, wherein:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(19) In the following description, reference is made to the accompanying figures, which show by way of illustration how the invention may be practiced.
(20)
(21) In step 101 a virtual model of a set of teeth is generated, and the virtual model is based on a virtual representation of the set of teeth. The virtual representation may be provided by scanning an impression of the set of teeth or scanning the set of teeth directly in the mouth of the patient using an intraoral scanner. The virtual model may comprise one or more teeth. The virtual model may have been generated previously and the invention is not limited to methods including the generation of the virtual model.
(22) In step 102 each of the teeth are provided to be configured to be arranged as a removable component in the model, and each removable component is adapted to fit into a corresponding cavity in the gingival part of the model.
(23) In step 103 means for supporting and positioning each of the removable components in their corresponding cavities in the model are provided.
(24) In step 104 the means for supporting and positioning are configured such that the area of contact at the interface between the removable component and the cavity wall is controlled by the shape of the adjoining surfaces of the means for supporting and positioning and the removable component or the cavity wall.
(25) The invention is not limited to a method and systems wherein these steps are performed in the abovementioned order. For instance, step 103 may be performed before step 102, or the steps may be performed simultaneously.
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(27) The virtual model 201 shows a number of teeth 202 in both the upper 203 and lower 204 jaw. A tooth preparation 205 is shown in the upper jaw 203. The virtual model 201 is hollow, thus only forming a shell indicating the surface contour of the teeth. The virtual model 201 may be provided by e.g. scanning an impression.
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(30) In
(31) Some of the part of the model 401 corresponding to the gingiva may have been removed, such that it is easier for a user to take the removable component 405 out of the model 401.
(32) The margin line 410 for the removable component 405 may have been automatically defined based on the centre of mass of the removable component 405.
(33) In
(34) Supporting elements 409 supporting and positioning the removable component 405 in the cavity 407 is seen, when the removable component 405 is lifted away from the cavity 407. In this example the supporting elements are shown as friction points with a shape of cut-off pyramids or rectangular frusta.
(35) In both
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(39) The friction points are shaped so that they follow the surfaces of the removable component and of the cavity 507 at the interface, and there is a constant distance from the part of the friction point pointing towards the position of the removable component to the surface of the cavity, i.e. the friction points have a constant height.
(40) In
(41) The friction points are arranged such that the friction points are substantially opposing each other two and two or in pairs.
(42) Some of the part of the model 501 corresponding to the gingiva may have been removed, such that it is easier for a user to take the removable component out of the model 501.
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(46) Supporting elements 609 are shown as friction points in the cross section view in
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(50) The removable component 705 comprises a pin 712 which has a shape resembling the shape or contour of the removable component 705. The pin may be wider or narrower, longer or shorter than shown in this example. A large pin may provide good support for the removable component 705 in a physical model of a set of teeth.
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(53) The side election hole 813 and the bottom ejection hole can be used for ejecting the removable component 805 from the gingival part of the model 801.
(54) The removable component comprises an anatomical part 816, which is the top of the removable component, and a bottom, standard part 818 which is the part arranged in the cavity 807 of the model 801, and a connection area 817, which is the part between the anatomical part 816 and the bottom standard part 818.
(55) Alternatively and/or additionally, the bottom standard part 818 is not arranged in a cavity 807 of the model 801, but may be arranged on a model 801 having no cavities.
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(57) The line 816 shows the anatomical part 816 of the removable component, and the line 818 shows the bottom, standard part 818 of the removable component, as seen in
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(63) The cavity 1007 of the model 1001, see
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(67) Furthermore, the model 1101 comprises a bottom ejection hole 1114.
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(69) The margin line 1210 of the removable component 1205 is also marked.
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(71) The removable component 1305 comprises an anatomical layer 1316, a margin line layer 1310, a ditch layer 1321, a connection layer 1317 and a base or bottom layer 1318.
(72) The ditch layer 1321 is optional, but the advantage of providing a ditch layer 1321 between the margin line layer 1310 and the connection layer 1317 is for providing workspace for the dental technician on the removable component 1305.
(73) Furthermore, a pin 1312 may be arranged under the base layer 1318.
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(76) It is optional whether the bottom of the cavity is closed or open, which is indicated with a broken line.
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(79) The removable component 1505 comprises a pin 1512, which is shown to be so long that it extends all the way through the model 1501. It is optional whether the bottom of the hole in the model 1501 for the pin 1512 is closed or open, which is indicated with a broken line.
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(86) When a tooth is prepared in the mouth of the patient, so much of the tooth may be grinded away, that the soft, compliant gingival tissue around the prepared tooth will adjoin or follow or collapse to follow the new reduced shape of the prepared tooth instead of remaining in the original shape following the original non-prepared tooth. When digitally repositioning, removing, or relocating the gingival part 1725 of the model 1701 around the removable component 1705 then there is space for a restoration 1726 and veneering.
(87) The gingival part 1725 of the model 1701 is moved outwards relative to the removable component 1705, i.e. away from the removable component, and it is moved without changing the size of gingival part 1725, only the shape of the gingival part 1725 is changed.
(88) If the restoration 1726 is designed using CAD, it can be derived from the CAD program how much the gingival part 1725 on the model 1701 should be moved in order to fit the modeled restoration 1726.
(89) In
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(91) Visual guidelines 1828 may be provided for facilitating a correct arrangement of the removable component 1805 relative to the model or mounting base 1830. A mounting base 1830 is shown here, because the removable component 1805 is shown to be a stand-alone component and not a component to be arranged in a cavity of a model, however, visual guidelines may of course also be arranged on a model with cavities for the removable component. The mounting base 1830 may be a standard or generic mounting base or a specific mounting base for the specific patient case.
(92) The visual guidelines 1828 are straight lines which are present on both the removable components 1805 and on the mounting base 1830. When the removable component 1805 is arranged correctly relative to the mounting base 1830, then the visual guidelines 1828 on the removable component 1805 and the mounting base 1830 match, meet, or fit together.
(93) The visual guidelines 1828 may be printed, embossed etc., and may e.g. be grooves or elevations.
(94) Furthermore, corresponding numbers 1829, here number 6, are arranged on the removable component 1805 and on the mounting base 1830 for keeping track of where the different removable components 1805 should be arranged in the mounting base 1830, when there are more removable components 1805 which could be difficult to distinguish from each other.
(95) Although some embodiments have been described and shown in detail, the invention is not restricted to them, but may also be embodied in other ways within the scope of the subject matter defined in the following claims. In particular, it is to be understood that other embodiments may be utilised and structural and functional modifications may be made without departing from the scope of the present invention.
(96) In device claims enumerating several means, several of these means can be embodied by one and the same item of hardware. The mere fact that certain measures are recited in mutually different dependent claims or described in different embodiments does not indicate that a combination of these measures cannot be used to advantage.
(97) It should be emphasized that the term comprises/comprising when used in this specification is taken to specify the presence of stated features, integers, steps or components but does not preclude the presence or addition of one or more other features, integers, steps, components or groups thereof.
(98) It should be emphasized that the term according to any of the preceding claims may be interpreted as meaning according to any one or more of the preceding claims, such that the limitations of one or several dependent claims may be read into an independent claim.
(99) The features of the method described above and in the following may be implemented in software and carried out on a data processing system or other processing means caused by the execution of computer-executable instructions. The instructions may be program code means loaded in a memory, such as a RAM, from a storage medium or from another computer via a computer network. Alternatively, the described features may be implemented by hardwired circuitry instead of software or in combination with software.