Self-priming pump assembly
10634145 · 2020-04-28
Assignee
Inventors
Cpc classification
F05D2250/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D9/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/428
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A self-priming pump assembly comprises a series connection of a liquid ring pump functioning as a rotating displacement pump and a normally-priming centrifugal pump. The self-priming pump assembly improves the fluid mechanics conditions for the flow of fluids toward and into a return line through the inclusion of a first connection opening in the meridian plane of the centrifugal pump that possesses a bulge enclosing a sector of the longitudinal axis of the first connection opening, where the bulge is one-sided and oriented toward a rotary axis of the pump assembly, and the bulge continuously expands, directly or indirectly, the first connection opening toward the impeller plane. At its end section facing the impeller plane, a transitional surface of the bulge continuously transitions into the lateral boundary surface, or an inner peripheral wall of the ring channel adjoining the lateral boundary surface.
Claims
1. A self-priming pump assembly, comprising: a rotating displacement pump; and a normally-priming centrifugal pump arranged in a series connection with the displacement pump, the centrifugal pump comprising a rotatably mounted shaft with an impeller in a housing provided with an inlet opening and a pressure port, wherein viewed in a direction of flow, the housing includes a front housing part and a rear housing part and forms a ring channel that encloses a region of the impeller radially to the outside the ring channel axially arranged in at least one of a plane of the impeller or an axially adjacent region, wherein the inlet opening is arranged coaxially on the front housing part, wherein an inner space bordered by a housing casing of the displacement pump is connected via the inlet opening to a suction side inner space of the centrifugal pump, and a screw conveyor is arranged in the housing casing and is attached to the shaft extending through the impeller and engaging in the housing casing, wherein a fluid-conducting return line connects the ring channel to the inner space, wherein the return line discharges at the ring channel through a first connection opening arranged in a lateral boundary surface of the ring channel running lateral to the plane of the impeller, wherein the first connection opening possesses a bulge enclosing a sector of a longitudinal axis of the first connection opening, wherein the bulge radially expands the first connection opening at a side of the longitudinal axis toward a center of the pump assembly, and wherein, at an end section of the bulge facing the ring channel, a transitional surface of the bulge continuously transitions into one of the lateral boundary surface or an inner peripheral wall of the ring channel adjoining the lateral boundary surface.
2. The self-priming pump assembly according to claim 1, wherein: the front housing part includes a circular outer ring channel housing wall extending in a substantially cylindrical manner and forming an outer peripheral wall of the ring channel, the pressure port discharging from the outer ring channel housing wall and tangentially connected to the outer ring channel housing wall, the rear housing part includes an inner ring channel housing wall that forms the inner peripheral wall of the ring channel and runs parallel to the outer ring channel housing wall, the ring channel is formed in a region axially adjacent to the plane of the impeller which, viewed in the direction of flow, lies after the impeller and exclusively entirely outside of a region covered by the impeller, and the lateral boundary surface is part of the rear housing part and borders the ring channel in an axial direction as a rear-most end face wall region.
3. The self-priming pump assembly according to claim 2, wherein: the first connection opening toward the ring channel initially expands in a shape of a countersink, at least one of the bulge engages in the countersink in an axial direction, or the bulge extends through the countersink and thereby continuously expands the countersink toward the ring channel, and the countersink is formed axially symmetrical and coaxial to the longitudinal axis.
4. The self-priming pump assembly according to claim 2, wherein: the longitudinal axis is arranged eccentrically offset to a radial area of extension of the lateral boundary surface, and radially offset inward; and the longitudinal axis is at a distance of up to one-half a diameter of the return line from the inner peripheral wall bordering the ring channel radially to the inside.
5. The self-priming pump assembly according to claim 2, wherein: the longitudinal axis is perpendicular to, and in a contact point of a tangent to, the lateral boundary surface.
6. The self-priming pump assembly according to claim 5, further comprising: a radially aligned lateral boundary surface, wherein an axis of symmetry of the bulge forms an angle with the longitudinal axis perpendicular to the lateral boundary surface, and an axial direction of extension of the bulge is oriented radially inward.
7. The self-priming pump assembly according to claim 6, wherein: a low point of the bulge, viewed in a direction toward the center of the pump assembly, recedes inward behind the inner peripheral wall, and the transitional surface of the bulge transitions continuously into the inner peripheral wall.
8. The self-priming pump assembly according to claim 2, wherein: the longitudinal axis, viewed in a direction of flow of the return line, is oriented radially toward the center of the pump assembly.
9. The self-priming pump assembly according to claim 2, wherein: the first connection opening is positioned with reference to the pressure port such that a first arrangement plane that passes through a radial directional vector is penetrated at a right angle by a longitudinal axis of the pressure port, and the radial directional vector runs through a midpoint of the first connection opening and through a rotary axis of the pump assembly.
10. The self-priming pump assembly according to claim 2, wherein: the first connection opening is positioned with reference to the pressure port such that a second arrangement plane that passes through a radial directional vector is penetrated at a right angle by a longitudinal axis of the pressure port, and the radial directional vector runs through a midpoint of the first connection opening and through an axial axis of symmetry of the housing casing.
11. The self-priming pump assembly according to claim 1, wherein: the first connection opening toward the ring channel initially expands to form a countersink, and at least one of the bulge engages in the countersink in an axial direction, or the bulge extends through the countersink and thereby continuously expands the countersink toward the ring channel.
12. The self-priming pump assembly according to claim 11, wherein: the countersink is formed axially symmetrical and coaxial to the longitudinal axis.
13. The self-priming pump assembly according to claim 1, wherein: the longitudinal axis is arranged eccentrically offset to a radial area of extension of the lateral boundary surface, and radially offset inward.
14. The self-priming pump assembly according to claim 13, wherein: the longitudinal axis is at a distance of up to one-half a diameter of the return line from the inner peripheral wall bordering the ring channel radially to the inside.
15. The self-priming pump assembly according to claim 1, wherein: the longitudinal axis is perpendicular to, and in a contact point of a tangent to, the lateral boundary surface.
16. The self-priming pump assembly according to claim 15, further comprising: a radially aligned lateral boundary surface, wherein an axis of symmetry of the bulge forms an angle with the longitudinal axis perpendicular to the lateral boundary surface, and an axial direction of extension of the bulge is oriented radially inward.
17. The self-priming pump assembly according to claim 16, wherein: a low point of the bulge, viewed in a direction toward the center of the pump assembly, recedes inward behind the inner peripheral wall, and the transitional surface of the bulge transitions continuously into the inner peripheral wall.
18. The self-priming pump assembly according to claim 1, wherein: the longitudinal axis, viewed in a direction of flow of the return line, is oriented radially toward the center of the pump assembly.
19. The self-priming pump assembly according to claim 1, wherein: the first connection opening is positioned with reference to the pressure port such that a first arrangement plane that passes through a radial directional vector, which runs through a midpoint of the first connection opening and through a rotary axis of the pump assembly, is penetrated at a right angle by a longitudinal axis of the pressure port.
20. The self-priming pump assembly according to claim 1, wherein: the first connection opening is positioned with reference to the pressure port such that a second arrangement plane that passes through a radial directional vector, which runs through a midpoint of the first connection opening and through an axial axis of symmetry of the housing casing, is penetrated at a right angle by a longitudinal axis of the pressure port.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A preferred exemplary embodiment of the self-priming pump assembly according to the invention is depicted in the drawing and will be described below.
(2)
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DETAILED DESCRIPTION
(10) A self-priming pump assembly 1 (
(11) An axial axis of symmetry a2 of the housing jacket 20.1 is offset by a vertical eccentricity e relative to a rotary axis al of the pump assembly 1 (see
(12) The design of the centrifugal pump 2 is for example known from DE 103 14 425 B4. A housing 2.1/2.2 of the centrifugal pump 2 consisting of the front 2.1 and a rear housing part 2.2 is fastened overhung by a fastening flange 7 to a motor 6 (
(13) The meridian section according to
(14) The outer and inner ring housing wall 2.1a, 2.2a accordingly form a ring channel 3* between themselves that can be designed as a spiral ring channel 3** with a continuously changing passage cross-section (changeable local curvature radius). Likewise, a ring channel 3* with a constant passage cross-section over the perimeter can be realized with the portrayed arrangement. The ring channel 3* (or alternatively the spiral ring channel 3**) laterally adjoins the blade-free annular space 3a; together they form a pressure-side inner space 3 of the centrifugal pump 2.
(15)
(16) The outer axial limit of the ring channel 3* or the spiral ring channel 3** is realized by a lateral boundary surface 2.2b that adjoins the inner ring channel housing wall 2.2a, recedes from the rotary axis al in a radial direction, runs laterally to the impeller plane and is part of the rear housing part 2.2 (
(17) The lateral boundary surface 2.2b preferably continues beyond the outermost radial extension of the outer ring channel housing wall 2.1a in a radial direction (
(18) A return line 9 (
(19) Best results are achieved when the first connecting opening 9a is positioned with reference to the pressure port 5 such that a first arrangement plane E (see
(20) The return line 9 is connected by a second connection opening 9b to the inner space 20.3. The second connection opening 9b can be arranged in the housing jacket 20.1, or the housing cover 20.2, or the suction port 20.2a, or a suction line 24.
(21) For the sake of easier assembly, the return line 9 is preferably divided between the two connection openings 9a, 9b, and the ends are connected to each other by a screwed connection 26. In order to shut off the return line 9 fluid-tight, a shutoff valve 22 is arranged therein that is remotely controllable in a preferred embodiment. The remotely controllable shutoff valve 22 is connected by a control line 27 to a signal transmitter 23 that is for example arranged in the pressure port 5 or a pressure line 25 and generates a control signal consisting of a physical quantity for characterizing the fluid delivery in the pump assembly 1 (
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(23) The advantageously designed features characterizing the invention will be presented in an example of the above-defined preferred embodiment of the housing 2.1, 2.2 and the ring channel 3*, 3** (
(24) This arrangement unforeseeably yields a reduced speed in a first flow region B1 in interaction with a peripheral speed cu in the ring channel 3*, 3** (see
(25) Moreover, the bulge causes a reduction on the one hand of the number of swirls, and a decrease in their intensity in the return line 9 on the other hand. This reduced turbulence that in particular is demonstrable in the pipe region of the return line 9 directly adjoining the inlet region of the first connection opening 9a, a second flow region identified with B2 in
(26) An advantageous embodiment provides that the first connection opening 9a toward the ring channel 3*, 3** initially expands in the shape of a countersink 32 (
(27) A preferable machining of the countersink 32 is simplified when the latter is formed axially symmetrical and coaxial to the longitudinal axis a3. In this case, the ring-channel-side end section of the inner tube of the return line can for example serve as a guide for the machining tool.
(28) A further improvement of the flow conditions toward and inflow conditions into the first connection opening 9a and hence the return line 9 (
(29) In conjunction with the above-defined radial offset of the longitudinal axis a3, it is moreover advantageous when the longitudinal axis is at a distance of up to one-half the diameter of the return line 9 from the inner peripheral wall 30 bordering the ring channel 3*, 3** radially to the inside. Consequently, the bulge 33 and/or the countersink 32, when the latter is provided with a suitable inclination relative to the longitudinal axis a3, engage in the inner ring housing wall 2.2a. This engaging, in terms of fluid dynamics, positively influences the recirculation flow R and hence the flow conditions toward and entry conditions into the bulge 33, countersink 32, first connection opening 9a, and hence into the return line 9.
(30) With regard to the direction of the discharge of the return line 9 from the ring channel 3*, 3**, the invention provides cheap alternative variants. A first variant is distinguished in that the longitudinal axis a3 is perpendicular to, and in the contact point of the tangent to, the lateral boundary surface 2.2b. In a second variant, the longitudinal axis a3, viewed in the direction of flow of the return line 9, is oriented radially to the inside toward the center of the pump assembly 1.
(31) The selection of the aforementioned two variants also depends on the path of the lateral boundary surface 2.2b. Centrifugal pump engineering is familiar with ring channels with a passage cross-section that is circular, oval, elliptical, trapezoidally expanded radially to the outside, rectangular or quadratic. The path of extension of the lateral boundary surface 2.2b resulting from the above cross-sectional shape to which the return line 9 is connected determines whether the flow can enter the first connection opening 9a to the return line 9 more or less free of impact. Impact-free entry can be established by changing the angle of inclination between the longitudinal axis a3 and the direction of the lateral boundary surface 2.2b. If for example the lateral boundary surface 2.2b is aligned radially, then, by using the second variant (orienting the longitudinal axis a3 radially to the inside), the degree to which the flow entering the return line 9 is deflected in the region of the first connection opening 9a can be reduced. If for example the ring channel 3*, 3** is designed circular, and if the first connection opening 9a is for example in the middle region of the first quadrant of the circular cross section of the ring channel 3*, 3**, then the first variant (longitudinal axis a3 is perpendicular to, and in the contact point of the tangent to, the lateral boundary surface 2.2b) can be used because the longitudinal axis a3, viewed in the direction of flow of the return line 9, is already aligned radially inward per se.
(32) If the embodiment of the ring channel 3*, 3** provides a radially aligned boundary surface 2.2b, it yields a further improvement in the flow conditions toward, and the entry conditions into, the first connection opening 9a by means of a proposal that provides that an axis of symmetry a4 of the bulge 33 forms an angle w with the longitudinal axis a3 perpendicular to the lateral boundary surface 2.2b, wherein the axial direction of extension of the bulge 33 is oriented radially inward.
(33) The provided embodiment can be further optimized by another proposal in terms of fluid mechanics in that a low point of the bulge 33, viewed in the direction toward the center of the pump assembly 1, recedes inward behind the inner peripheral wall 30, and the transitional surface 34 of the bulge 33 transitions continuously into the inner peripheral wall 30.
(34) The above described embodiments of the process assembly 1 contain the bulge 33, and/or the countersink 32, and/or the radial offset of the first connection opening 9a in accordance with the patent claims. All useful combinations of these inventive features can be implemented proceeding in each case from the realization of the bulge 33, and establish a solution that has advantages over the addressed relevant prior art. The bulge 33 for example can directly adjoin the first connection opening 9a, wherein the latter can be arranged radiantly offset from or in the middle of the ring channel 3*, 3**. The ring channel 3*, 3** itself can be realized in the different axial positions with respect to the region covered by the impeller 4 that are set forth in the claims and also presented in the above description. The ring channel 3*, 3** is either designed as a blade-free ring channel 3* with a passage cross-section that is constant over the perimeter, or a ring channel 3** with a continuously changing passage cross-section. The cross-sectional shape of the ring channel 3*, 3** can be designed circular, oval, elliptical, trapezoidally and radially expanding to the outside, rectangular or quadratic.
(35) A list of references used in the drawings is described below.
(36) 1 Self-priming pump assembly
(37) 2 (Normally-priming) centrifugal pump
(38) 2.1/2.2 Housing
(39) 2.1 Front housing part
(40) 2.1A Outer ring channel housing wall
(41) 2.1b Inlet opening
(42) 2.1c Suction site inner space
(43) 2.2 Rear housing part
(44) 2.1A Inner ring channel housing wall
(45) 2.2b Lateral boundary surface
(46) 3 Pressure side inner space
(47) 3* Ring channel
(48) 3* Spiral ring channel
(49) 3a Blade-free annular space
(50) 4 Impeller
(51) 5 Pressure port
(52) 5a Conical expansion
(53) 5b Connection port
(54) 6 Motor
(55) 7 Fastening flange
(56) 8 Shaft
(57) 8a Shaft Hub
(58) 8b Shaft extension
(59) 9 (Liquid-conducting) return line
(60) 9a First connection opening
(61) 9b Second connection opening
(62) 20 Rotating displacement pump (equipment pump)
(63) 20.1 Housing jacket
(64) 20.2 Housing cover
(65) 20.2a Suction port
(66) 20.3 Interior space
(67) 21 Screw conveyor
(68) 22 Shutoff valve
(69) 23 Signal transmitter
(70) 24 Suction line
(71) 25 Pressure line
(72) 26 Screwed connection
(73) 27 Control line
(74) 28 Housing seal
(75) 29 Outer peripheral wall
(76) 30 Inner peripheral wall
(77) 31 Front wall
(78) 32 Countersink (conical; tulip-shaped)
(79) 33 Bulge
(80) 34 Transitional surface
(81) a.sub.1 Rotary axis of the pump assembly 1
(82) a.sub.2 Axial axis of symmetry of the housing jacket 20.1
(83) a.sub.3 Longitudinal axis of the first connection opening 9a
(84) a.sub.4 Axis of symmetry of the bulge 33
(85) c.sub.u Peripheral speed in the ring channel 3*, 3**
(86) e (Vertical) eccentricity
(87) n Direction of rotation
(88) s Local ring channel width
(89) s/2 Half the local ring channel width
(90) w Adjustment angle
(91) B1 First flow region
(92) B2 Second flow region
(93) E First arrangement plane
(94) E1 Second arrangement plane
(95) R Recirculation flow
(96) S1 First secondary flow
(97) S2 Second secondary flow