Pump drive unit for conveying a process fluid
10634155 ยท 2020-04-28
Assignee
Inventors
Cpc classification
F04D13/0606
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/128
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pump drive unit for conveying a process fluid includes a housing which surrounds a pump having an impeller, a drive for the pump, a shaft for driving the impeller which connects the drive to the pump, and a restrictor extending around the shaft and arranged between the impeller and the drive. The housing has a pump inlet and outlet for the process fluid, with an inlet for introduction of a barrier fluid into the drive and an outlet for draining the barrier fluid from the housing. A plurality of storage chambers for the barrier fluid are disposed at the shaft in the region between the restrictor and the drive. The storage chambers are arranged behind one another with respect to the axial direction, with a respective two adjacent storage chambers being in flow communication with one another.
Claims
1. A pump for conveying a process fluid, comprising: a pump having an impeller rotatable about an axial direction; a drive for the pump, the drive having a shaft configured to drive the impeller, and which connects the drive to the pump; a restrictor extending around the shaft and being arranged between the impeller and the drive; a housing having a pump inlet and a pump outlet for the process fluid, a barrier inlet for introduction of a barrier fluid into the drive and a barrier outlet for drainage of the barrier fluid from the housing; and a plurality of storage chambers for the barrier fluid provided at the shaft in a region between the restrictor and the drive, the storage chambers being arranged behind one another with respect to the axial direction, with two adjacent storage chambers of the plurality of storage chambers being in flow communication with one another, the barrier outlet and the barrier inlet being in flow communication with one another through a line so as to form a cooling circuit for the barrier fluid, with the cooling circuit comprising a heat exchanger, and the plurality of storage chambers having a total volume which is at least as large as a thermally induced volume change of the barrier fluid in the cooling circuit based on an estimated temperature change of the barrier fluid.
2. A pump drive unit in accordance with claim 1, wherein each storage chamber of the plurality of storage chambers is configured as a ring space about the axial direction.
3. A pump drive unit in accordance with claim 1, wherein the two adjacent storage chambers are in flow communication through a restrictor gap, with the shaft forming a boundary surface of the restrictor gap.
4. A pump drive unit in accordance with claim 1, wherein the plurality of storage chambers includes between three and ten storage chambers.
5. A pump drive unit in accordance with claim 1, wherein at least one of the storage chambers is in the housing.
6. A pump drive unit in accordance with claim 1, wherein at least one of the storage chambers is in the shaft.
7. A pump drive unit in accordance with claim 1, wherein each of the storage chambers is in the housing.
8. A pump drive unit in accordance with claim 1, further comprising an injection apparatus configured to refill the barrier fluid.
9. A pump drive unit in accordance with claim 1, wherein the total volume of the plurality of storage chambers is at least 0.5% and at most 4% of a volume available for the barrier fluid in the cooling circuit.
10. A pump drive unit in accordance with claim 1, wherein the housing is a pressure housing.
11. A pump drive unit in accordance with claim 1, wherein the pump drive is configured to circulate a process fluid having a temperature of more than 400 C.
12. A pump drive unit in accordance with claim 1, wherein the drive is arranged beneath the pump with respect to a vertical.
13. A pump drive unit in accordance with claim 1, wherein the pump drive unit is an ebullating pump configured to circulate a process fluid.
14. A pump drive unit in accordance with claim 1, wherein the total volume of the plurality of storage chambers is 3% of a volume available for the barrier fluid in the cooling circuit.
15. A pump drive unit in accordance with claim 1, wherein the housing is a pressure housing for an operating pressure of at least 200 bar.
16. A pump drive unit in accordance with claim 1, wherein the drive is arranged next to the pump with respect to a horizontal.
17. A pump drive unit in accordance with claim 1, wherein the barrier inlet is arranged along the axial direction.
18. A pump drive unit for conveying a process fluid, comprising: a pump having an impeller rotatable about an axial direction; a drive for the pump, the drive having a shaft configured to drive the impeller, and which connects the drive to the pump; a restrictor extending around the shaft and being arranged between the impeller and the drive; a housing having a pump inlet and a pump outlet for the process fluid, a barrier inlet for introduction of a barrier fluid into the drive and a barrier outlet for drainage of the barrier fluid from the housing; and a plurality of storage chambers for the barrier fluid provided at the shaft in a region between the restrictor and the drive, the storage chambers being arranged behind one another with respect to the axial direction, with two adjacent storage chambers of the plurality of storage chambers being in flow communication with one another, the barrier outlet and the barrier inlet being in flow communication with one another through a line so as to form a cooling circuit for the barrier fluid, with the cooling circuit comprising a heat exchanger, and the plurality of storage chambers having a total volume which is twice as large as a thermally induced volume change of the barrier fluid in the cooling circuit based on an estimated temperature change of the barrier fluid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be explained in more detail hereinafter with reference to the drawings.
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(7)
(8) The pump drive unit 1 in this embodiment is specifically designed as an ebullating pump. As initially mentioned, ebullating pumps are pump drive units which are used for fluidized bed processes or ebullated bed processes in the hydrocarbon processing industry. These processes are used to purify, for example to desulfurize, heavy hydrocarbons which remain, for example, in the petroleum refinery in the bottom of the dividing columns and/or to break them down into lighter hydrocarbons which can then be used more economically as distillates. Heavy duty oil which remains in the refining of petroleum can be named as an example for heavy hydrocarbons here. In a known process, the starting substance, that is the heavy hydrocarbons such as heavy fuel oil, is heated, is mixed with hydrogen and is then supplied as process fluid into the fluidized bed reactor or ebullated bed reactor. The purification or breaking down of the process fluid then takes place in the reactor with the aid of catalysts which are held in suspension in the reactor to ensure a contact which is as intimate as possible with the process fluid. An ebullating pump which is typically installed directly at the reactor is used for the supply of the reactor with the process fluid or for the circulation of the process fluid.
(9) Since the process fluid is at a very high pressure of, for example, at least 200 bar and at a very high temperature of, for example, more than 400 C. due to the process, the ebullating pump also has to be designed for such pressures and temperatures. In this respect, the housing 4 of the ebullating pump 1 designed as a pump drive unit, which housing surrounds the pump 2 and the drive 3, is designed as a pressure housing which can safely withstand these high operating pressure of, for example, 200 bar or more. In addition, the ebullating pump is also designed such that it can convey a hot process fluid without risk which has a temperature of more than 400 C.
(10) Reference is therefore made with exemplary character in the following to the application case important for practice that the pump drive unit 1 is designed as such an ebullating pump. It is, however, understood that the invention is not restricted to such embodiments or applications. The pump drive unit 1 in accordance with the invention can also be designed for other applications, for example as a submersible pump which is completely or partly submerged in a liquid, e.g. water, during operation. The invention is in particular suitable for those pump drive units in which the drive 3 is arranged beneath the pump 2 with respect to the vertical (vertical pump) or in which the drive 3 is arranged next to the pump 2 with respect to the horizontal (horizontal pump). A representation of an embodiment as a horizontal pump in this respect corresponds e.g. to a representation which results by a rotation of
(11) In the embodiment of the pump drive unit 1 in accordance with the invention as an ebullating pump shown in
(12) The drive 3 is provided for driving the impeller 21 and is here designed in a manner known per se as an electric canned motor. The drive 3 comprises an inwardly disposed rotor 31 as well as an outwardly disposed stator 32 surrounding the rotor 31. A can 33 is provided between the rotor 31 and the stator 32 and seals the stator hermetically in a known manner with respect to the rotor 31. The rotor 31 is rotationally fixedly connected to a shaft 5 which extends in the axial direction A and which is connected, on the other hand, rotationally fixedly to the impeller 21 of the pump 2 so that the pump 2 can be driven by the drive 3.
(13) A respective radial bearing 6 is provided for the radial support of the shaft 5 directly above and directly beneath the driver 3 with respect to the axial direction A. An axial bearing 7 for the shaft 5 is disposed beneath the radial bearing 6 at the bottom in accordance with the representation. Furthermore, a circulation impeller 8 for a barrier fluid is provided at the lower end of the shaft 5 in accordance with the representation; it is likewise rotationally fixedly connected to the shaft 5 and is designed as a radial impeller. Its function will be explained further below. The circulation impeller 8 can also be provided between the pump 2 and the drive 3 on the shaft 5.
(14) The pump 2 conveys the process fluid from the pump inlet 22 to the pump outlet 23 during the operation of the pump. In the case of heavy hydrocarbons such as heavy fuel oil as the process fluid, but also with other process fluids, for example chemically aggressive substances or contaminated fluids, it is necessary to take measures against the process fluid penetrating, or at least against it penetrating in a harmful quantity, into the drive 3. Such a penetration would be possible, for example, if the process fluid exits the pump 2 along the shaft 5 and as a consequence penetrates into the drive 3 along the shaft 5. For this reason, a barrier fluid is provided, for example an oil, in particular a lubricating oil or cooling oil whose one function it is to prevent the penetration of process fluid into the drive 3. In addition, the barrier fluid also satisfies the function as a cooling fluid of dissipating heat and of lubricating the drive 3 as well as the radial bearings 6 and the axial bearing 7 as a lubricant. The heat to be dissipated from the barrier fluid comprises both the heat which is generated by the drive 3 during its operation and that heat which is transferred from the hot process fluid to the shaft 5 or to the housing 4. Whereas the process pressure in the drive 3 and in the pump 2 is substantially the same, the operating temperature in the pump 2 is considerably higher than in the drive 3. Whereas, for example, the impeller 21 substantially adopts the same temperature as the process fluid, that is here above 400 C., for example, the temperature in the drive 3 is much lower, for example in the region of 60 C. The barrier fluid thus also has the function of dissipating the heat transferred from the hot impeller 21 to the shaft 5.
(15) Both an inlet 43 for the barrier fluid through which the barrier fluid can be introduced into the drive 3 and an outlet 44 for the barrier fluid through which the barrier fluid can be drained from the housing 4 are provided at the housing 4 for the supply with the barrier fluid. As shown in
(16) The inlet 43 for the barrier fluid is provided in accordance with the representation at the lower end of the housing 4 so that the barrier fluid not only flows through the drive 3, but also through the two radial bearings 6 as well as through the axial bearing 7, whereby they are lubricated and cooled. Above the upper radial bearing 6 in accordance with the representation, the barrier fluid is then conducted to the outlet 44 and moves via the line 91 to the heat exchanger 9 where the barrier fluid outputs heat. The barrier fluid is then conducted from the heat exchanger 9 back through the line 91 to the inlet 43, whereby the cooling circuit is completed.
(17) The already mentioned circulation impeller 8 which is driven by the shaft 5 serves to circulate the barrier fluid through the cooling circuit. The inlet 43 is arranged opposite the circulation impeller 8 so that the circulation fluid 8 sucks the barrier fluid through the inlet 43 in the axial direction A. The barrier fluid conveyed by the circulation impeller 8 flows through the axial bearing 7 and through the lower radial bearing 6, is then introduced into the drive 3, flows through the gap there between the rotor 31 and the can 33, exits the drive 3, flows through the upper radial bearing 6 and is then conducted to the outlet 44 from where the barrier fluid is circulated through the line 91 and the heat exchanger 9 back to the inlet 44.
(18) The penetration of process fluid into the bearings 6 and 7 and in particular into the drive 3 is prevented by the barrier fluid circulating in the cooling circuit since the flowing barrier fluid blocks the passage for the process fluid along the shaft 5 into the drive 3.
(19) To further increase the operating safety of the pump drive unit 1 and, for example, to compensate volume fluctuations of the barrier fluid in the cooling circuit, an injection apparatus 92 is furthermore provided for refilling or for feeding barrier fluid into the cooling circuit. The injection apparatus 92, which is not shown in detail, comprises a source or a storage container for the barrier fluid and is connected to the cooling circuit via a check valve 93. It is possible in this respectas shown in
(20) During the normal, i.e. problem-free operation of the pump drive unit 1, the injection apparatus 92 is used to compensate a wanted and controlled leak flow of the barrier fluid along the shaft 5 into the pump 2. The barrier fluid exiting the drive 34 and flowing through the upper radial bearing 6 is not completely drained through the outlet 44. Some of the barrier fluid generates a leak flow along the shaft 5 into the pump 2 and mixes there with the process fluid, which does not, however, have any negative effects. It is efficiently prevented by this leak flow into the pump 2 that process fluid can flow in the reverse direction along the shaft 5 out of the pump 2. The quantity of barrier fluid required for this leak flow is continuously supplied to the cooling circuit by the injection apparatus 92, i.e. in normal operation the injection apparatus 92 replaces the quantity of barrier fluid which is introduced into the process fluid by the leak flow. The injection apparatus 92 furthermore compensates volume changes of the barrier fluid located in the cooling circuit. Such volume changes can occur, for example, on changes of the speed of the pump 2 or on temperature changes or during the starting up or the switching off of the pump drive unit 1.
(21) The leak flow is typically not particularly strong and amounts, for example, to approximately 20 to 30 liters an hour in normal operation.
(22) If a disturbance now occurs in the injection apparatus 92 or in the injection system for the barrier fluid, for example if there is a failure of the injection apparatus 92 so that the injection apparatus 92 cannot resupply any barrier fluid or only insufficient barrier fluid into the cooling circuit, this does not inevitably produce the danger that the drive 3 is damaged by penetrating process fluid because sufficient barrier fluid is still circulated in the cooling circuit to keep the process fluid away from the drive 3.
(23) If there is now additionally a volume reduction of the barrier fluid located in the cooling circuit during such a disturbance of the injection apparatus 92, a state can occur in which there is no longer sufficient volume of barrier fluid available in the drive 3 or in the housing 4 to prevent a flow of the process fluid along the shaft 5 out of the pump 2 in the direction of the drive 3. Such a volume reduction can have a plurality of causes. For example, the temperature of the heat transfer medium, e.g. cooling water, to which the barrier fluid outputs heat in the heat exchanger 9 can fall or the speed, i.e. the rotary speed, of the pump 2 falls, or the pump drive unit 1 is switched off.
(24) In order also to protect the drive 3 sufficiently against a penetration of process fluid in those states in which there is a volume reduction of the barrier fluid located in the cooling circuit, in accordance with the invention a combination is provided at the shaft 5 in the region between the pump 2 and the drive 3 and is designated as a whole by the reference numeral 10 and comprises a restrictor 13 and a plurality of storage chambers 11.
(25) The restrictor 13 which is here configured as a restrictor sleeve 13 which extends about the shaft 5 in a manner known per se without contacting the shaft 5 in so doing is arranged between that storage chamber 11 which Is closest to the pump 2 or to the impeller 21, that is the topmost storage chamber 11 in accordance with the representation, and to the impeller 21 of the pump 2. The restrictor sleeve 13 is arranged or installed as stationary with respect to the housing 4. The restrictor sleeve 13 is configured such that it limits the volume flow of the barrier fluid into the pump 2 to a controlled leak flow in normal, i.e. problem-free operation of the pump drive unit 1. It is understood that the configuration of the restrictor as a restrictor sleeve 13 is only to be understood by way of example. Every apparatus known per se with which a controlled leak flow of the barrier fluid can be generated in a contact-free manner is suitable as the restrictor 13. For example, the surface of the restrictor 13 which faces towards the shaft 5 can be smooth or unstructured. Also it is possible, that the restrictor 13 is configured as a labyrinth restrictor 13 which has in a known manner several grooves and bars on its surface which faces towards the shaft 5, whereby said grooves and bars form a comb like profile, which is commonly called a labyrinth.
(26) The five storage chambers 11 (see
(27) In the embodiment shown in
(28) In normal, problem-free operation of the pump drive unit 1, as already described, the barrier fluid is circulated in the cooling circuit by the circulation impeller 8, with the return of the barrier fluid to the outlet 44 taking place, for exampleas shown schematically in
(29) The barrier fluid is, however, not returned fully through the outlet 44, but there is a controlled leak flow of the barrier fluid from the drive 3 through the five storage chambers 11 and the restrictor sleeve 13 into the pump 2. This leak flow reliably prevents process fluid from being able to flow in the reverse direction from the pump 2 along the shaft 5 in the direction of the drive. The volume of barrier liquid which is introduced by the controlled leak flow into the pump 2 and thus into the process fluid is lost for the cooling circuit, but is replaced by the injection apparatus 92 with new barrier fluid which is introduced into the cooling circuit.
(30) If, as already described, there is now a disturbance in the resupply of the barrier fluid, for example a failure of the injection apparatus 92, so that no barrier fluid or insufficient barrier fluid can be resupplied and there is then a state which does not produce any volume reduction of the barrier fluid in the cooling circuit, the configuration with the storage chambers 11 for the barrier fluid in accordance with the invention protects the drive 3 in a sufficient manner from a penetration of the barrier, as will be explained in the following with reference to
(31) A failure of the resupply of barrier fluid in conjunction with a volume reduction of the barrier fluid in the cooling circuit has the result that the process fluid can now exit the pump 2 along the shaft 5 or is sucked out in the direction of the drive 3 depending on the circumstances. This is indicated in
(32) The process fluid in the last storage chamber 11 before the drive 3, which can optionally advance into the drive 3, is already diluted so much by this mixing with the pure barrier fluid that it can initially not cause any damage to the drive 3.
(33) To effect a mixing of the process fluid with the barrier fluid which is as good as possible in the storage chambers 11, it can be advantageous to configure the flow path for the process fluid through the combination 10 with further measures such that eddies occur to promote the mixing of the process fluid with the barrier fluid present in the storage chambers 11. In the embodiment in accordance with
(34) If now the disturbance in the refilling of the barrier fluid into the cooling circuit is remedied, that is, for example, if the injection apparatus 92 is again working properly, the barrier fluid contaminated with the process fluid is urged by the newly supplied barrier fluid both out of the drive 3 (if it has advanced up to it) and successively out of the storage chambers 11 and is conveyed into the pump 2. After this flushing of the drive 3 and of the storage chambers 11, the drive 3 and the storage chambers 11 are then again filled with pure barrier fluid so that normal operation can be continued.
(35) An effective protection of the drive is naturally dependent on the duration of the disturbance in the redelivery of barrier fluid into the cooling circuit. If it takes too long until this disturbance is remedied, or if, for example, an unwanted leak in the cooling circuit occurs due to damaged lines or leaking connection points, the configuration in accordance with the invention still makes it possible that the pump drive unit can be switched off without there being any risk that process fluid can penetrate into the drive in a quantity damaging for the drive 3 during the switching off process.
(36)
(37) The diagram in
(38) On the time axis, t1 indicates the time at which the process fluid starts to enter into the first storage chamber on the occurrence of the above-described disturbance, i.e. shortly before the time t1 all five storage chambers 11 are still just filled with pure barrier fluid. From the time t1 onward, the process fluid advances into the first storage chamber 11 at a constant flow rate. This flow rate is approximately such that a quantity of process fluid enters into the first storage chamber 11 per time interval t2t1 which corresponds to approximately a quarter of the volume of the first storage chamber 11.
(39) The diagram in
(40) It is thus ensured that over a longer time period, if at all, only highly diluted process fluid can advance into the drive 3, which typically does not result in damage to the drive 3.
(41) A particular advantage of the embodiment in accordance with the invention is in this respect that no seal arrangement is required between the drive 3 or the upper radial bearing 6 and the pump 2 which is based on a direct physical contact between rotating parts and stationary parts. It is here therefore in particular also possible to dispense with slide ring seals which have specifically proved to be problematic and prone to disturbance at high temperatures and/or at high process pressures.
(42) Two variants for the embodiment of the storage chambers 11 will still be described in the following with reference to
(43) In the first variant shown in
(44) In the second variant shown in
(45) The embodiments of the combination 10 with the restrictor 13 and the storage chambers 11 shown in
(46) The storage chambers 11 configured as annular spaces in the shaft 5 or in the housing 4 are each shown in
(47) The storage chambers 11 can also be configured as sector-like cut-outs in the housing 4 and/or in the shaft, i.e. the storage chambers 11 do not have to extend over the total periphery around the shaft 5.
(48) The volumes of the individual storage chambers 11 can also differ (see e.g.
(49) A suitable choice of the number of storage chambers 11 depends on the respective application. It is advantageous for a large number of embodiments for at least three storage chambers 11 and at most ten storage chambers 11 to be provided.
(50) The total volume of all the storage chambers 11 can also be adapted to the respective application. As already mentioned, an advantageous total volume of the storage chambers 11 can be determined with reference to the volume reduction of the barrier fluid in the cooling circuit to be expected in operation or in the disturbance case. It has proven to be advantageous for a large number of applications for the total volume of all the storage chambers 11 to be at least 0.5%, and at most 4%, preferably at most 3%, and specifically at most 2%, of the volume available for the barrier fluid in the cooling circuit.