Outboard engine ballistic protection

Abstract

An outboard engine ballistic protection system is provided that can be adapted for use with existing small water craft outboard motors. A mounting band circumscribes and is affixed to the power head cowling. The mounting band may be formed of a pair of symmetrically affixed band straps that may be impinged about the cowling and secured fore and aft via a fastening mechanism. Laterally extended struts are provided offset from the port, starboard and aft sections of the power head. A panel support is perpendicularly affixed at an outer terminus of each strut. Mounted to the panel supports about an outer perimeter are a port protection panel, a starboard protection panel, and an aft protection panel. Each protection panel forms ballistic barrier system providing low weight, high energy absorbing structures and materials for ballistic protection against projectiles from munitions and/or shrapnel.

Claims

1. A system for provide outboard engine ballistic protection for use with existing small water craft outboard motors and comprising: a mounting band circumscribing and affixing to a power head cowling; a plurality of laterally extended struts affixed offset from the mounting band and positioned to a port, a starboard and an aft section of the power head; and a system of panel supports affixed at an outer terminus of each strut, said system of panel supports circumscribing about at least a portion of an outer perimeter of the power head.

2. The system for provide outboard engine ballistic protection of claim 1, wherein said mounting band comprises pair of symmetrically affixed band straps impinged about the cowling and secured fore and aft via a fastening mechanism.

3. The system for provide outboard engine ballistic protection of claim 1, wherein the system of panel supports is manufactured of a fiberless composite ballistic shielding comprising: a plurality of individual layers, each said layer comprising a plurality of film strips oriented side by side and affixed with a thermosetting adhesive, wherein each said plurality of film strips are less than approximately 0.010″ in width; adjacent said individual layers at a bias angle and to a pre-determined number of layers or a desired thickness; a thermosetting adhesive between said adjacent said individual layers; and said oriented plurality of layers pressed and cured to form a panel.

4. The system for provide outboard engine ballistic protection of claim 3, wherein the film forming said film strips has a modulus of elasticity less than 25%.

5. The system for provide outboard engine ballistic protection of claim 4, wherein said film further includes a functional additive material is selected from the group consisting of: flame-retardants; and carbon nanotubes suspended in solution.

6. The system for provide outboard engine ballistic protection of claim 1, wherein said system of panel supports comprises a series of individual protection panels selected from a group consisting of: a port protection panel; a starboard protection panel; and an aft protection panel.

7. The system for provide outboard engine ballistic protection of claim 1, wherein each panel supports forms a ballistic barrier having an energy absorbing structure for ballistic protection against projectiles from munitions or shrapnel.

8. The system for provide outboard engine ballistic protection of claim 2, wherein each panel supports forms a ballistic barrier having an energy absorbing structure for ballistic protection against projectiles from munitions or shrapnel.

9. The system for provide outboard engine ballistic protection of claim 3, wherein each panel supports forms a ballistic barrier having an energy absorbing structure for ballistic protection against projectiles from munitions or shrapnel.

10. The system for provide outboard engine ballistic protection of claim 4, wherein each panel supports forms a ballistic barrier having an energy absorbing structure for ballistic protection against projectiles from munitions or shrapnel.

11. The system for provide outboard engine ballistic protection of claim 5, wherein said each of said series of protection panels forms a ballistic barrier having an energy absorbing structure for ballistic protection against projectiles from munitions or shrapnel.

12. The system for provide outboard engine ballistic protection of claim 7, wherein said ballistic barrier forms a level of NIJ protection where NIJ protection is defined as capable of resisting penetration from projectile having an energy at least the equivalent of a projectile energy of a 9 mm full metal jacket round nose bullet with a specified mass of 8.0 g (124 gr) and a velocity of 355 m/s±9.1 m/s (1165 ft/s±30 ft/s) or a .40 Smith & Wesson Full Metal Jacket bullet with a specified mass of 11.7 g (180 gr) and a velocity of 325 m/s±9.1 m/s (1065 ft/s±30 ft/s).

13. The system for provide outboard engine ballistic protection of claim 8, wherein said ballistic barrier forms a level of NIJ protection where NIJ protection is defined as capable of resisting penetration from projectile having an energy at least the equivalent of a projectile energy of a 9 mm full metal jacket round nose bullet with a specified mass of 8.0 g (124 gr) and a velocity of 355 m/s±9.1 m/s (1165 ft/s±30 ft/s) or a .40 Smith & Wesson Full Metal Jacket bullet with a specified mass of 11.7 g (180 gr) and a velocity of 325 m/s±9.1 m/s (1065 ft/s±30 ft/s).

14. The system for provide outboard engine ballistic protection of claim 9, wherein said ballistic barrier forms a level of NIJ protection where NIJ protection is defined as capable of resisting penetration from projectile having an energy at least the equivalent of a projectile energy of a 9 mm full metal jacket round nose bullet with a specified mass of 8.0 g (124 gr) and a velocity of 355 m/s±9.1 m/s (1165 ft/s±30 ft/s) or a .40 Smith & Wesson Full Metal Jacket bullet with a specified mass of 11.7 g (180 gr) and a velocity of 325 m/s±9.1 m/s (1065 ft/s±30 ft/s).

15. The system for provide outboard engine ballistic protection of claim 10, wherein said ballistic barrier forms a level of NIJ protection where NIJ protection is defined as capable of resisting penetration from projectile having an energy at least the equivalent of a projectile energy of a 9 mm full metal jacket round nose bullet with a specified mass of 8.0 g (124 gr) and a velocity of 355 m/s±9.1 m/s (1165 ft/s±30 ft/s) or a .40 Smith & Wesson Full Metal Jacket bullet with a specified mass of 11.7 g (180 gr) and a velocity of 325 m/s±9.1 m/s (1065 ft/s±30 ft/s).

16. The system for provide outboard engine ballistic protection of claim 11, wherein said ballistic barrier forms a level of NIJ protection where NIJ protection is defined as capable of resisting penetration from projectile having an energy at least the equivalent of a projectile energy of a 9 mm full metal jacket round nose bullet with a specified mass of 8.0 g (124 gr) and a velocity of 355 m/s±9.1 m/s (1165 ft/s±30 ft/s) or a .40 Smith & Wesson Full Metal Jacket bullet with a specified mass of 11.7 g (180 gr) and a velocity of 325 m/s±9.1 m/s (1065 ft/s±30 ft/s).

17. A method for providing outboard engine ballistic protection comprising: obtaining a water craft having at least one outboard motor; affixing a mounting band circumscribing to a power head cowling of the at least one outboard motor; affixing a plurality of laterally extended struts in an offset manner from the mounting band and positioned to a port, a starboard and an aft section of the power head; and affixing a system of panel supports at an outer terminus of each strut, said system of panel supports circumscribing about at least a portion of an outer perimeter of the power head.

18. The method of claim 17, wherein said film further includes a functional additive material is selected from the group consisting of: flame-retardants; and carbon nanotubes suspended in solution.

19. The method of claim 17, wherein the system of panel supports is manufactured of a fiberless composite ballistic shielding comprising: a plurality of individual layers, each said layer comprising a plurality of film strips oriented side by side and affixed with a thermosetting adhesive, wherein each said plurality of film strips are less than approximately 0.010″ in width; adjacent said individual layers at a bias angle and to a pre-determined number of layers or a desired thickness; a thermosetting adhesive between said adjacent said individual layers; and said oriented plurality of layers pressed and cured to form a panel.

20. The method of claim 19, wherein the film forming said film strips has a modulus of elasticity less than 25%.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The advantages and features of the present invention will become better understood with reference to the following more detailed description and claims taken in conjunction with the accompanying drawings, in which like elements are identified with like symbols, and in which:

(2) FIG. 1 is a partially exploded perspective view of an outboard engine ballistic protection system according to an exemplary preferred embodiment of the present invention;

(3) FIG. 2 is a port side elevational view thereof;

(4) FIG. 3 is a front elevational view thereof; and

(5) FIG. 4 is a top plan view thereof.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

(6) The best mode for carrying out the invention is presented in terms of its preferred embodiment, herein depicted within the Figures. It should be understood that the legal scope of the description is defined by the words of the claims set forth at the end of this patent and that the detailed description is to be construed as exemplary only and does not describe every possible embodiment since describing every possible embodiment would be impractical, if not impossible. Numerous alternative embodiments could be implemented, using either current technology or technology developed after the filing date of this patent, which would still fall within the scope of the claims.

(7) It should also be understood that, unless a term is expressly defined in this patent there is no intent to limit the meaning of that term, either expressly or by implication, beyond its plain or ordinary meaning, and such term should not be interpreted to be limited in scope based on any statement made in any section of this patent (other than the language of the claims). To the extent that any term recited in the claims at the end of this patent is referred to in this patent in a manner consistent with a single meaning, that is done for sake of clarity only so as to not confuse the reader, and it is not intended that such claim term by limited, by implication or otherwise, to that single meaning. Finally, unless a claim element is defined by reciting the word “means” and a function without the recital of any structure, it is not intended that the scope of any claim element be interpreted based on the application of 35 U.S.C. § 112(f).

(8) The best mode for carrying out the invention is presented in terms of its preferred embodiment, herein depicted within the Figures.

1. Detailed Description of the Figures

(9) Before explaining the present invention in detail, it is important to understand that the invention is not limited in its application to the details of the construction illustrated and the steps described herein. The invention is capable of other embodiments and of being practiced or carried out in a variety of ways. It is to be understood that the phraseology and terminology employed herein is for the purpose of description and not of limitation.

(10) Referring now to the drawings, wherein like reference numerals indicate the same parts throughout the several views, an outboard engine ballistic protection system, generally noted as 10, is shown according to the preferred embodiment of the present invention. The system 10 may be provided in conjunction with an outboard motor, or can be adapted for use with existing small water craft outboard motors.

(11) The outboard motor 20 may comprise a form factor including a power head 22, a midsection 24, and a gearbox or lower unit 26. The gearbox 26 drives a propeller 28 or, alternately, a jet drive (not shown). A skeg 30 may extend from the bottom of the lower unit 26. A mounting bracket 32 may be affixed to the midsection 24 to the stern of a water craft (not shown).

(12) The power head 22 may include a cowling 40 that contains the motor and forms a general containment structure. A mounting band assembly 42 circumscribes and is affixed to the power head cowling 40. The mounting band assembly 42 may be formed of a port mounting band 42a and a starboard mounting band 42b. The two mounting bands 42a/42b may comprise a pair of symmetrically affixed band straps that may be impinged about the cowling 40 and secured fore and aft via a fastening mechanism 44, shown herein exemplarily as a mounting band nuts 46 and mounting band bolts 48.

(13) Each mounting band 42a, 42 may include a plurality of laterally extended struts 50. As shown herein a single aft directed strut and a plurality of linearly aligned outwardly offset struts are provided. The system of struts 50 provide an offset mounting capability from the port, starboard and aft sections of the power head 22.

(14) Each strut 50 may support a panel support 60. Each panel support 60 may be perpendicularly affixed at an outer terminus of its respective strut 50. The panel supports 60 may be perpendicularly planar and linearly extended. Mounted to the panel supports 60 about an outer perimeter are a port protection panel 70, a starboard protection panel 72, and an aft protection panel 74. Each protection panel 70/72/74 may be affixed rigidly to the panel supports 60, shown herein via the use of panel nut 76 and panel bolt 78 fasteners.

(15) Each protection panel 70, 72 or 74 may form a ballistic barrier system providing low weight, high energy absorbing structures for ballistic protection against projectiles from munitions and/or shrapnel. Each protection panel 70/72/74 may form any level of NIJ protection, including but not limited to NIJ Level III or NIJ Level IIIA.

(16) The ballistic resistant panels 70, 72 or 74 may be formed of a ballistic resistant material that is capable of providing protection at least including level IIIA, National Institute of Justice, N12 standard 0108.01. In an exemplary aspect of the present invention, an otherwise amorphous plastic such as high density polyethylene (“HDPE”) having an unaligned, non-crystalline molecular structure is modified such as to result in a planar sheet material having a targeted molecular alignment. By mechanically modifying the HDPE, the alignment of the fibers creates an anisotropic material that can be further utilized as molecularly oriented thin planar sheets that are also structurally rigid as well as buoyant in the event it contacts the water. The ballistic resistant panels may be formed of such materials may be of an overall planar area silhouetting the key functional elements of the outboard motor 10. It has been found that by modifying the thickness of the panels a sufficient and desired level of ballistic resistance may be achieved.

(17) Each ballistic panel 70, 72, 74 may further include variations of textured planar material or flat planar material formed of strand or ribbon oriented strips polyethylene as more fully shown, taught and described in U.S. Pat. No. 9,180,623, incorporated by reference as if rewritten herein in its entirety. As shown generally in the related art, the use of PE or HDPE in the production of composite materials capable of being used to create anti-ballistic devices is taught through the use of blending with carbon nanotube or other additives, orienting the materials into aligned strips to create oriented plies of materials, and then layering numerous plies at a bias to one another while building a desired thickness of material. Such processing transforms relatively inexpensive, common plastic materials into composite panels that both have anti-ballistic properties, as well as can be further formed into three dimensional shaped products such as helmets, shields or custom shapes as needed by the end user.

(18) Similar to any plastics, PE/HDPE is an amorphous plastic having a nebulous, fluid-like non-crystalline molecular structure. Since PE is an amorphous material, it does not have a yield failure point like crystalline materials. As such, PE/HDPE is an elastic material that remains elastic throughout its elongation all the way up to the break point. Since it is an amorphous material, it is not subject to environmental stress cracking nor stress cracks when exposed to multi-axial stresses. However, PE, HDPE or equivalent materials themselves are generally hard and rigid and lacks good elongation properties necessary for use as ballistic materials. In order to improve this characteristic and make the resultant product soft and pliable, mechanical modification of the orientation of the non-crystalline molecular structure is provided.

(19) Finally, as should be understood in conjunction with the present and related prior teachings, the (composite) material herein formed herein, after laminated, may be further cured using heat to form a sheet or a three-dimensional shape for use in final product designs such as in helmets, shields, armor vest carrier inserts, or custom shapes as needed by the end user.

2. Operation of the Preferred Embodiment

(20) In operation, the present invention may by used to provide ballistic protection for an outboard motor at minimum weight and cost and installation and functional simplicity to reduce the risk of incoming ballistic damages to an outboard engine. The system 10 further installs easily without interference to the operation of the outboard motor. The mounting band assembly 42 is mounted about the cowling 40, and the panels 70, 72 and 74 may be affixed thereto. In order to access the outboard motor for maintenance or repairs, the system may be disassembled by performing the reverse steps.

(21) The foregoing descriptions of specific embodiments of the present invention are presented for purposes of illustration and description. The Title, Background, Summary, Brief Description of the Drawings and Abstract of the disclosure are hereby incorporated into the disclosure and are provided as illustrative examples of the disclosure, not as restrictive descriptions. It is submitted with the understanding that they will not be used to limit the scope or meaning of the claims. In addition, in the Detailed Description, it can be seen that the description provides illustrative examples and the various features are grouped together in various embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed subject matter requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed configuration or operation. The following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.

(22) The claims are not intended to be limited to the aspects described herein, but are to be accorded the full scope consistent with the language claims and to encompass all legal equivalents. Notwithstanding, none of the claims are intended to embrace subject matter that fails to satisfy the requirement of 35 U.S.C. § 101, 102, or 103, nor should they be interpreted in such a way. Any unintended embracement of such subject matter is hereby disclaimed. They are not intended to be exhaustive nor to limit the invention to precise forms disclosed and, obviously, many modifications and variations are possible in light of the above teaching. The embodiments are chosen and described in order to best explain principles of the invention and its practical application, and to thereby enable others skilled in the art to best utilize the invention and its various embodiments with various modifications as is suited to the particular use contemplated. It is intended that a scope of the invention is defined broadly by the Drawings and Specification appended hereto and to their equivalents. Therefore, the scope of the invention is in no way to be limited only by any adverse inference under the rulings of Warner-Jenkinson Company, v. Hilton Davis Chemical, 520 US 17 (1997) or Festo Corp. v. Shoketsu Kinzoku Kogyo Kabushiki Co., 535 U.S. 722 (2002), or other similar caselaw or subsequent precedent should not be made if any future claims are added or amended subsequent to this Patent Application.