Concealed upstream air tower guide vanes
10634412 ยท 2020-04-28
Assignee
Inventors
- Bruno Boehringer (Benton Harbor, MI, US)
- Darci Cavali (St. Joseph, MI, US)
- Benjamin G. Jimenez (Burns Harbor, IN, US)
- Mahalingappa Mulimani (Pune, IN)
Cpc classification
F25D2317/0672
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2317/0681
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D17/067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2317/0651
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D17/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2317/0665
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D17/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25D17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D17/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A refrigerating appliance includes an evaporator for providing cooled air to a refrigerating compartment. An air tower defines an air channel for directing the cooled air from the evaporator to the refrigerating compartment. A plurality of air-directing guide vanes is positioned within the air tower and proximate a top of the air channel. The air directing guide vanes direct the cooled air from the air channel to define redirected air that is delivered in a direction toward an upper cool-air slot defined within the air tower. The redirected air from the air-directing guide vanes travels through the upper cool-air slot at substantially the same velocity as the cooled air entering the air-directing guide vanes. The redirected air is directed through the upper cool-air slot and toward at least one upper corner of the refrigerating compartment.
Claims
1. A refrigerating appliance comprising: an evaporator for providing cooled air to a refrigerating compartment; an air tower defining an air channel for directing the cooled air from the evaporator to the refrigerating compartment; and a plurality of air-directing guide vanes positioned within the air tower and proximate a top of the air channel; wherein the air-directing guide vanes are substantially elliptical in configuration and direct the cooled air from the air channel to define redirected air that is delivered in a direction toward an upper cool-air slot defined within the air tower; the redirected air from the air-directing guide vanes travels through the upper cool-air slot at substantially the same velocity as the cooled air entering the air-directing guide vanes; and the redirected air is directed through the upper cool-air slot and toward at least one upper corner of the refrigerating compartment.
2. The refrigerating appliance of claim 1, wherein the redirected air is redirected by each of the air-directing guide vanes and the upper cool-air slot to be directed to the at least one upper corner of the refrigerating compartment.
3. The refrigerating appliance of claim 2, wherein the air-directing guide vanes and the upper cool-air slot cooperatively define a laminar flow of the redirected air to the at least one upper corner of the refrigerating compartment.
4. The refrigerating appliance of claim 1, wherein the air tower includes a rear panel and a front panel, wherein the air channel is defined between the rear and front panels.
5. The refrigerating appliance of claim 4, wherein the air-directing guide vanes extend between the rear and front panels.
6. The refrigerating appliance of claim 1, wherein the air-directing guide vanes include two outer elongated guide vanes and two inner truncated guide vanes.
7. The refrigerating appliance of claim 1, wherein the air-directing guide vanes include an arcuate outer surface that is free of corners.
8. The refrigerating appliance of claim 1, wherein the air-directing guide vanes define a plurality of guide channels that receive the cooled air from the air channel and redirect the cooled air to define the redirected air.
9. The refrigerating appliance of claim 2, wherein the at least one upper corner includes a front right upper corner and a rear right upper corner of the refrigerating compartment.
10. The refrigerating appliance of claim 6, wherein the outer elongated guide vanes are positioned at a first angle with respect to a central axis of the air channel, and wherein the two inner truncated guide vanes are positioned at a second angle with respect to the central axis, wherein the second angle is greater than the first angle.
11. An air tower for a refrigerating appliance, the air tower comprising: a front panel and a rear panel that define an air channel therebetween; a plurality of cool-air slots that are defined within the front panel, each of the cool-air slots being in communication with the air channel; and a plurality of air-directing guide vanes that are positioned proximate an upper portion of the air channel and upstream of an upper cool-air slot, wherein the plurality of air-directing guide vanes and the upper cool-air slot define a laminar flow of redirected air that is expelled from the upper cool-air slot; wherein the air-directing guide vanes are integrally formed with the rear panel; and the air-directing guide vanes include two outer elongated guide vanes and two inner truncated guide vanes.
12. The air tower of claim 11, wherein the outer elongated guide vanes are positioned at a first angle with respect to a central axis of the air channel, and wherein the two inner truncated guide vanes are positioned at a second angle with respect to the central axis, wherein the second angle is greater than the first angle.
13. The air tower of claim 11, wherein the upper cool-air slot is defined within at least one of the front panel and a side of the air tower.
14. The air tower of claim 12, wherein each guide vane of the plurality of air-directing guide vanes include an arcuate outer surface that is free of corners.
15. A refrigerating appliance comprising: an air tower having an air channel and a fan for delivering air through the air channel; a plurality of cool-air slots that are disposed within the air tower, wherein the plurality of cool-air slots place the air channel in thermal communication with a refrigerating compartment; and a plurality of air-directing guide vanes positioned within a top portion of the air channel; wherein the plurality of air-directing guide vanes direct air from within the air channel to define redirected air that is delivered in a direction toward an upper cool-air slot of the plurality of cool-air slots; the redirected air from the air-directing guide vanes travels through the upper cool-air slot in a laminar flow path and at substantially the same velocity as the air entering the air-directing guide vanes; the redirected air is directed through the upper cool-air slot and toward at least one upper corner of the refrigerating compartment; the air-directing guide vanes include two outer elongated guide vanes and two inner truncated guide vanes; the outer elongated guide vanes are positioned at a first angle with respect to a central axis of the air channel; and the two inner truncated guide vanes are positioned at a second angle with respect to the central axis, where the second angel is greater than the first angle.
16. The refrigerating appliance of claim 15, wherein the air-directing guide vanes are substantially elliptical in configuration.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawings will be provided by the Office upon request and payment of the necessary fee.
(2) In the drawings:
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DETAILED DESCRIPTION OF EMBODIMENTS
(21) For purposes of description herein the terms upper, lower, right, left, rear, front, vertical, horizontal, and derivatives thereof shall relate to the device as oriented in
(22) As illustrated in
(23) In the various aspects of the device, the guided flow 36 of the redirected air 28 can take the form of various ranges of Reynolds number (Re) values, which describes the characteristic state of the fluid or an air stream. This guided flow 36 can be laminar, transitional, turbulent, or can exist in any one or more of these conditions for a wide range of operating parameters to distribute the redirected air 28 to desired areas. The range of laminar, transitional and turbulent characteristics of the guided flow 36 may vary depending on various factors that can include, but are not limited to, the speed of the fan 20, the temperature of the cooled air 14, the temperature of the redirected air 28, the positioning of the guide vanes 24, combinations thereof and other similar factors.
(24) Referring again to
(25) Referring again to
(26) Referring again to
(27) Additionally, while the upper right rear corner 70 and upper door right corner 72 are named above, the guide vanes 24 can be used to deliver the cooled redirected air 28 in a guided flow 36 to each of the upper corners 34 of the refrigerating compartment 18. This guided flow 36 generated by the guide vanes 24 can also serve to direct cooled redirected air 28 toward a substantial portion of the upper perimeter 32 of the refrigerating compartment 18 to provide greater consistency of temperature throughout the interior volume 100 of refrigerating compartment 18.
(28) The positioning of the guide vanes 24 serves to solve problems of temperature disparity within the upper corners 34 and the upper perimeter 32 of the refrigerating compartment 18 relative to the temperature at the center 110, or along the central axis 122, of the refrigerating compartment 18. The guide vanes 24 are disposed within the air tower 10 to provide the guided flow 36 of redirected air 28. The guide vanes 24 serve to at least maintain, and also redistribute, the velocity profile of the redirected air 28 that exits the upper cool-air slot 30 defined within the air tower 10. By distributing the velocity profile, the redirected air 28 can define various individual streams of the redirected air 28, each having independent velocity magnitudes, for delivering the redirected air 28 to various portions of the upper perimeter 32 of the refrigerating compartment 18. In distributing the velocity profile, the velocity magnitude of the cooled air 14 entering the guide vanes 24 is redistributed via the guide channels 82. The redistribution of the velocity profile results in the individual air streams of redirected air 28, where some of the air streams may have a greater velocity magnitude and, as a tradeoff, other air streams will have a decreased velocity magnitude. The design of the guide vanes 24 utilizes the momentum of the cooled air 14 leaving the fan 20 and takes advantage of the increases and tradeoffs in velocity magnitude to distribute the redirected air 28 as desired to achieve consistent temperatures throughout the refrigerating compartment 18. These air streams having ranges of locally increased and locally decreased velocity magnitudes are also directed by the guide vanes 24 to deliver the redirected air 28 to the desired portions of the upper perimeter 32 of the refrigerating compartment 18. In this manner, the momentum of the cooled air 14 leaving the fan 20 is maintained as the cooled air 14 enters and passes through the guide channels 82 to define the various air streams of redirected air 28 having increased and decreased velocity magnitudes. This utilization of momentum also results in the guided flow 36 of redirected air 28 not breaking apart, separating, or incurring a significant loss of energy.
(29) Referring again to
(30) Referring now to
(31) In various embodiments, a cover member 130 is included over the front panel 52 of the air tower 10 for decoration. Where the cover member 130 is included, various apertures 124 can be defined within the front panel 52 as well as the cover member 130 to allow for movement of the air from the air tower 10 and throughout the refrigerating compartment 18.
(32) During operation of the appliance 12, air, cooled air 14, redirected air 28, and heated air 90 are moved through the refrigerating compartment 18 and are ultimately collected along the bottom of the refrigerating compartment 18 through a return slot 58. The return air 140 that passes through the return slot 58 is typically heated air 90 that is warmed within the refrigerating compartment 18 environment by gathering heat energy from various items within the refrigerating compartment 18 needing to be cooled. The return air 140 has substantial momentum to pass through a relatively cold evaporator 16, which removes heat from the flow of air via conductive metal fins and refrigerant tubing. After passing through the evaporator 16, the return air 140 defines cooled air 14 that is then moved back into the air tower 10. The momentum that accelerated the return air 140 through the evaporator 16 is then drawn into a fan 20 to be ejected in a generally vertical direction into the air tower 10. Changing the temperature of the evaporator 16 will have a corresponding change in the temperature of the cooled air 14 moving through the air tower 10 and then into the refrigerating compartment 18 such that various temperature modifications can be made during use of the appliance 12.
(33) As discussed above, the upper corners 34 and upper perimeter 32 of the refrigerating compartment 18 are particularly challenging locations within the refrigerating compartment 18 to cool. These areas are typically closest to warm air outside the unit and the upper portion of the refrigerator cabinet is susceptible to natural convection of the flow of air within the refrigerating compartment 18. As discussed previously, the heated air 90 within the refrigerating compartment 18 tends to rise and the cooled air 14 and redirected air 28 from the air tower 10 tends to fall. Accordingly, sections within the refrigerating compartment 18 near the top surface of the cabinet tend to be naturally warmer. The configuration of the guide vanes 24 for generating the guided flow 36 of redirected air 28 provides greater velocity of air leaving the air tower 10 such that this higher velocity of redirected air 28 can be moved toward the upper corners 34 and the upper perimeter 32 of the refrigerating compartment 18. This configuration tends to counteract the natural tendency of these upper portions of the refrigerated cabinet to be generally warmer. The result is a greater temperature consistency throughout the refrigerating compartment 18. This consistency is accomplished while not detecting from the aesthetics of the appliance 12. Again, the guide vanes 24 are concealed from view within the air tower 10.
(34) Referring now to
(35) It is contemplated that the guide vanes 24 can take any one of various shapes and configurations that may vary depending upon the exact configuration of the particular appliance 12 in which the guide vanes 24 are disposed. Various factors that may affect the exact configuration of the guide vanes 24 can include, but are not limited to, appliance size, compartment size, cooled temperature range, compartment depth 56, the amount of air able to be moved within the appliance 12, the configuration of the compartments within the appliance 12, the material of the guide vanes 24, the surface texture of the guide vanes 24 and other similar considerations.
(36) Referring again to
(37) As exemplified in
(38) Referring again to
(39) Referring again to
(40) Referring now to
(41) As exemplified in
(42) When compared against the novel design exemplified in
(43) According to various aspects of the device, the air tower 10 for the refrigerating appliance 12 can include the front panel 52 and the rear panel 50 that define the air channel 22 therebetween. A plurality of cool-air slots 30 are defined within the front panel 52, where each of the cool-air slots 30 is in communication with the air channel 22. A plurality of air-directing guide vanes 24 are positioned approximate an upper or top portion 26 of the air channel 22 and upstream of an upper cool-air slot 30. It is contemplated that the plurality of air-directing guide vanes 24 and the upper cool-air slot 30 define a guided flow 36 of redirected air 28 that is expelled from the upper cool-air slot 30. As discussed above, the redirected air 28, because of the minimal disruption of the flow or development of adverse and undesired flow conditions, can maintain a substantially high velocity with respect to the cooled air 14 within the air tower 10, such that at least some of the air streams of the redirected air 28 can reach portions of the upper perimeter 32 of the refrigerating compartment 18 such as the upper corners 34 of the refrigerating compartment 18.
(44) Referring now to
(45) It will be understood by one having ordinary skill in the art that construction of the described device and other components is not limited to any specific material. Other exemplary embodiments of the device disclosed herein may be formed from a wide variety of materials, unless described otherwise herein.
(46) For purposes of this disclosure, the term coupled (in all of its forms, couple, coupling, coupled, etc.) generally means the joining of two components (electrical or mechanical) directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two components (electrical or mechanical) and any additional intermediate members being integrally formed as a single unitary body with one another or with the two components. Such joining may be permanent in nature or may be removable or releasable in nature unless otherwise stated.
(47) It is also important to note that the construction and arrangement of the elements of the device as shown in the exemplary embodiments is illustrative only. Although only a few embodiments of the present innovations have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited. For example, elements shown as integrally formed may be constructed of multiple parts or elements shown as multiple parts may be integrally formed, the operation of the interfaces may be reversed or otherwise varied, the length or width of the structures and/or members or connector or other elements of the system may be varied, the nature or number of adjustment positions provided between the elements may be varied. It should be noted that the elements and/or assemblies of the system may be constructed from any of a wide variety of materials that provide sufficient strength or durability, in any of a wide variety of colors, textures, and combinations. Accordingly, all such modifications are intended to be included within the scope of the present innovations. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the desired and other exemplary embodiments without departing from the spirit of the present innovations.
(48) It will be understood that any described processes or steps within described processes may be combined with other disclosed processes or steps to form structures within the scope of the present device. The exemplary structures and processes disclosed herein are for illustrative purposes and are not to be construed as limiting.
(49) It is also to be understood that variations and modifications can be made on the aforementioned structures and methods without departing from the concepts of the present device, and further it is to be understood that such concepts are intended to be covered by the following claims unless these claims by their language expressly state otherwise.
(50) The above description is considered that of the illustrated embodiments only. Modifications of the device will occur to those skilled in the art and to those who make or use the device. Therefore, it is understood that the embodiments shown in the drawings and described above is merely for illustrative purposes and not intended to limit the scope of the device, which is defined by the following claims as interpreted according to the principles of patent law, including the Doctrine of Equivalents.