Methods and apparatus for compensating a removal of LEDs from an LED array
RE047969 ยท 2020-04-28
Assignee
Inventors
- Dzmitry Viktorovich Aliakseyeu (Eindhoven, NL)
- Philip Steven Newton (Waalre, NL)
- Dirk Valentinus Rene Engelen (Heusden-Zolder, BE)
- Tim Dekker (Eindhoven, NL)
Cpc classification
H05B45/50
ELECTRICITY
H05B33/10
ELECTRICITY
International classification
Abstract
Methods and apparatus related to compensating for electrical changes resulting from cut-out of a portion of a grid of a plurality of LEDs (20A-T; 120; 220; 320). A compensating unit (40; 140; 240; 340) may be coupled to free wire segments of the grid that are created by the cut-out and the compensating unit (40; 140; 240; 340) may be configured to alter current supplied to remaining LEDs of the grid of LEDs. The compensating unit is configured to and/or may be configured to lessen current supplied to one or more LEDs of an LED-based lighting unit.
Claims
.[.1. A method for compensating a cut-out of LEDs and associated wiring in an LED-based lighting unit, comprising: removing at least one LED from a grid of LEDs to create a grid opening in the grid of LEDs, said grid of LEDs connected in a series parallel configuration by conductive wiring; wherein removing said at least one LED disjoins portions of said wiring and creates a plurality of free wire segments in said wiring, said free wire segments electrically connected to said grid of LEDs and having previously been electrically connected to the removed said at least one LED; aligning an opening of a compensating unit at least partially with said grid opening; and mechanically coupling said compensating unit to said free wire segments; wherein said compensating unit is configured to alter current within said grid of LEDs to lessen the effect of increased current due to the removal of said at least one LED..].
.[.2. The method of claim 1, wherein said compensating unit is further configured to measure at least one electrical characteristic of said grid of LEDs to determine to what extent to alter current within said grid of LEDs..].
.[.3. The method of claim 1, wherein said compensating unit periodically short circuits at least one group of LEDs of said grid of LEDs to alter current within said grid of LEDs, said group of LEDs being connected in parallel with one another..].
.[.4. The method of claim 1, wherein said compensating unit includes a plurality of diodes to alter current within said grid of LEDs..].
.[.5. The method of claim 1, wherein said compensating unit is utilized in removing said at least one LED from said grid of LEDs to create said grid opening..].
.[.6. The method of claim 1, wherein said compensating unit includes a plurality of light emitting diodes to alter current within said grid of LEDs..].
.[.7. The method of claim 6, wherein said light emitting diodes are arranged about said opening of said compensating unit..].
.[.8. The method of claim 1, further comprising installing an accessory device through said grid opening..].
.[.9. The method of claim 1, wherein said grid of LEDs is installed on at least one of a ceiling and a wall..].
.[.10. A method for compensating a cut-out of LEDs and associated wiring in an LED-based lighting unit, comprising: identifying removal of at least one LED from a plurality of LEDs of said LED-based lighting unit, said LEDs connected in a series parallel configuration by conductive wiring; wherein removal of said at least one LED increases current supplied to at least one group of LEDs connected in parallel with one another relative to an original current supplied to said at least one group of LEDs prior to removal of said at least one LED; determining a current alteration necessary to lessen current supplied to said at least one group of LEDs to a current level substantially similar to said original current; and applying said current alteration to said at least one group of LEDs..].
.[.11. The method of claim 10, wherein applying said current alteration includes periodically short circuiting said at least one group of LEDs..].
.[.12. The method of claim 10, wherein applying said current alteration includes activating at least one current sink..].
.[.13. The method of claim 12, wherein said current sink includes at least one diode..].
.[.14. The method of claim 10, further comprising determining a value indicative of a number of said at least one LED removed to determine said current alteration..].
.[.15. The method of claim 10, wherein applying said current alteration includes electrically coupling a compensating unit to said conductive wiring..].
.[.16. The method of claim 15, wherein said compensating unit is preconfigured to lessen current supplied to said at least one group of LEDs to said current level..].
.[.17. The method of claim 15, wherein said compensating unit includes a plurality of diodes electrically coupleable to said conductive wiring..].
.Iadd.18. An LED-based lighting unit with implemented increased current correction, comprising: a plurality of LEDs; conductive wiring electrically coupling said LEDs in a series parallel configuration; a compensation unit comprising a measuring module and a compensation element activated by the measuring module upon the power consumed and/or integration of an amount of current supplied to a group of LEDs, the compensation element being a current correction circuit electrically coupled in parallel with the group of said LEDs, wherein said current correction circuit monitors at least one of current and power supplied to said group of said LEDs and periodically short circuits said group of LEDs when said at least one of current and power supplied to said group of said LEDs is determined to be too high..Iaddend.
.Iadd.19. The LED-based lighting unit of claim 18, wherein said current correction circuit includes a measurement component in series with a diode, wherein said measurement component integrates said current and causes said group of LEDs to be short circuited when said measurement component integrates said current to a predetermined level..Iaddend.
.Iadd.20. An LED-based light unit comprising: a grid of LEDs, wherein said grid of LEDs is connected in a series parallel configuration by conductive wiring such that disjoining portions of said conductive wiring, created by removal of at least one LED to create a grid opening, creates a plurality of free wire segments in said wiring; wherein said plurality of free wire segments are electrically connected to said grid of LEDs; a compensating unit at least partially aligned with said grid such that said compensating unit is mechanically coupled to one or more of said plurality of free wire segments; wherein said compensating unit is configured to alter current within said grid of LEDs to lessen the effect of increased current due to the removal of said at least one LED, and wherein said compensating unit is further configured to measure at least one electrical characteristic of said grid of LEDs to determine to what extent to alter current within said grid of LEDs..Iaddend.
.Iadd.21. The LED-based light unit of claim 20, wherein said compensating unit periodically short circuits at least one group of LEDs of said grid of LEDs to alter current within said grid of LEDs, said group of LEDs being connected in parallel with one another..Iaddend.
.Iadd.22. The LED-based light unit of claim 20, wherein said compensating unit includes a plurality of diodes to alter current within said grid of LEDs..Iaddend.
.Iadd.23. The LED-based light unit of claim 20, wherein said compensating unit is utilized in removing said at least one LED from said grid of LEDs to create said grid opening..Iaddend.
.Iadd.24. The LED-based light unit of claim 20, wherein said compensating unit includes a plurality of light emitting diodes to alter current within said grid of LEDs..Iaddend.
.Iadd.25. The LED-based light unit of claim 24, wherein said light emitting diodes are arranged about said opening of said compensating unit..Iaddend.
.Iadd.26. The LED-based light unit of claim 20, wherein the unit further comprises an accessory device installed through said grid opening..Iaddend.
.Iadd.27. The LED-based light unit of claim 20, wherein said grid of LEDs is installed on at least one of a ceiling and a wall..Iaddend.
.Iadd.28. An LED-based lighting unit, the unit comprising: a plurality of LEDs and conductive wiring, wherein at least one of said plurality of LEDs is connected in a series parallel configuration by said conductive wiring such that removal of at least one of said plurality of LEDs increases current supplied to at least one group of LEDs connected in parallel with one another relative to an original current supplied to said at least one group of LEDs prior to removal of said at least one LED; and a compensating unit, wherein said compensating unit lessens current supplied to said at least one group of LEDs from said increased current to a current level substantially similar to said original current, wherein said at least one of said plurality of LEDs is at least two of said plurality of LEDs and said compensating unit is configured to compensate for removal of each of said at least two of said plurality of LEDs simultaneously..Iaddend.
.Iadd.29. The LED-based lighting unit of claim 28, wherein the compensating unit comprises at least one current sink element..Iaddend.
.Iadd.30. The LED-based lighting unit of claim 29, wherein said current sink includes at least one diode..Iaddend.
.Iadd.31. The LED-based lighting unit of claim 28, wherein said compensating unit is preconfigured to lessen current supplied to said at least one group of LEDs to said current level..Iaddend.
.Iadd.32. The LED-based light unit of claim 20, wherein the primary function of the compensating unit is to lessen the effect of increased current due to the removal of said at least one LED..Iaddend.
.Iadd.33. The LED-based light unit of claim 20, wherein the compensating unit is non-light emitting..Iaddend.
.Iadd.34. The LED-based lighting unit of claim 28, wherein said current level is equal to said original current..Iaddend.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings, like reference characters generally refer to the same parts throughout the different views. Also, the drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the invention.
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DETAILED DESCRIPTION
(15) LED-based lighting fixtures and arrays may be installed in locations where they may cover and/or form all or portions of certain structures such as walls, ceilings, and/or floors. Such LED-based lighting fixtures must be installed in locations so as to not interfere with certain devices that are present or that may be present in the area over which they are placed. For example, it may be undesirable to place an LED-based lighting array over sprinklers, projectors, speakers, and/or spot lights since the LED-based lighting array may interfere with desired operation of such structures. Thus, Applicants have recognized and appreciated a need in the art to provide methods and apparatus that enable removal of a portion of a grid of a plurality of LEDs of an LED-based lighting unit. The methods and apparatus may optionally enable, for example, a structure to pass through an opening created by the removed portion of the LED-based lighting unit. More generally, Applicants have recognized and appreciated that it would be beneficial to provide methods and apparatus related to compensating for electrical changes resulting from cut-out of a portion of a grid of a plurality of LEDs.
(16) In view of the forgoing, various inventive methods and apparatus disclosed herein relate to compensating for removal of one or more LEDs from an LED-based lighting unit.
(17) In the following detailed description, for purposes of explanation and not limitation, representative embodiments disclosing specific details are set forth in order to provide a thorough understanding of the claimed invention. However, it will be apparent to one having ordinary skill in the art having had the benefit of the present disclosure that other embodiments according to the present teachings that depart from the specific details disclosed herein remain within the scope of the appended claims. Moreover, descriptions of well-known apparatus and methods may be omitted so as to not obscure the description of the representative embodiments. Such methods and apparatus are clearly within the scope of the claimed invention. For example, various embodiments of the methods and apparatus disclosed herein are particularly suited for LED-based lighting units having a particular electrical and/or positional arrangement of a plurality of LEDs. Accordingly, for illustrative purposes, the claimed invention is often discussed in conjunction with such implementations. However, other configurations and applications of this approach are contemplated without deviating from the scope or spirit of the claimed invention.
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(19) In some embodiments, the wiring 25 may be a metal wire that electrically and mechanically interconnects the LEDs 20A-T in a mesh grid configuration. In some embodiments the wiring 25 may enable the LEDs 20A-T to be provided without a PCB. For example, in some embodiments the LEDs 20A-T may be electrically coupled to and wholly mechanically supported by the wiring 25. In some embodiments the wiring 25 may be rigid and/or fix the positioning of the LEDs 20A-T relative to one another. For instance, the wiring 25 may be fixedly deformable by a user to a plurality of shapes thereby enabling a plurality of adjustments to the position of the LEDs 20A-T relative to one another. Such metal mesh wire configuration may be arranged in two dimensions (flat) or may optionally be flexed and/or fixedly deformed into three dimensions (e.g., formed to fit over a pre-existing structure, formed into a three dimensional shape, temporarily flexed). In some embodiments the wiring 25 may be cut from a larger mesh type metal wire grid having a plurality of interconnected LEDs. In some embodiments the wiring 25 may optionally be electrically and/or mechanically interconnected with additional separate mesh type metal wire grids that also electrically and/or mechanically support a plurality of LEDs.
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(21) In some embodiments, the cut-out of
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(23) In some embodiments, an alignment indicator may be provided on the connection structure 35 and/or the LED-based lighting unit 10 to provide an indication of proper orientation of the connection structure 35 relative to the wiring 25 to ensure the cut wires 25A are properly electrically coupled to the connection structure 35. The connection structure 35 includes and/or is coupled to additional conductive structure to enable appropriate connections between cut wires 25A and other components of the compensating unit 40. In some embodiments the dimensions of the connection structure 35 may be based on the wiring 25 of the LED-based lighting unit 10. For example, in some embodiments the dimensions of the connection structure 35 may be based on the distance of the gaps in the wiring 25 and/or the spacing of the LEDs 20A-T between one another. Correlation of the dimensions of the connection structure 35 and the dimensions of the LED-based lighting unit 10 may enable the connection structure 35 to be coupled to cut wires 25A of wiring 25. In some embodiments the dimensions of the connection structure 35 and/or the dimensions of any opening through the connection structure 35 may substantially conform to the dimensions of the cut-out in the wiring 25.
(24) The connection structure 35 is in electrical communication with a measuring module 45 and a compensation element 55. The measuring module 45 and compensation element 55 are in electrical communication with a compensation configuration module 50. In some embodiments all or portions of the measuring module 45, configuration module 50, and/or compensation element 55 may be embodied on one or more controllers and/or memory of the compensating unit 40. The measuring module 45 may measure and/or analyze one or more electrical characteristics determined via input from cut wires 25A. For example, the measuring module 45 may measure the current that flows through one or more of the cut wires 25A when a voltage is applied (via the LED-based lighting unit 10 and/or the compensating unit 40). The applied voltage must exceed the voltage wherein connected LEDs will start conducting current. The compensation configuration module 50 may receive data indicative of the measured electrical characteristics from measuring module 45 and, based on such data, determine desired compensation to lessen and/or remove undesirable effects caused by removal of LEDs from the LED-based lighting unit 10. For example, current readings from measuring module 45 and applied voltage information may be utilized to identify the number of LEDs that are connected in parallel with one another in one or more LED rows measurable via the cut wires 25A. Based on the identified number of LEDs connected in parallel with one another, the compensation configuration module 50 may determine the number of LEDs that have been removed by making the cut-out. For example, the compensation configuration module 50 may compare the measured current for each row of LEDs to a preferred current for each row of LEDs to deduce the total number of LEDs in each row that have been removed by making the cut-out.
(25) The determined desired compensation to lessen undesirable effects caused by removal of LEDs from the LED-based lighting unit 10, may be utilized to set one or more characteristics of compensation element 55. For example, in some embodiments the compensation element 55 may include one or more current sinking elements that may each be in electrical connection with a row of LEDs via connections with cut wires 25A. For example, in some embodiments the compensation element 55 may include one or more passive elements such as a diode that sinks current and a selected number of such passive elements may be electrically connected with one or more rows of LEDs to achieve desired current in remaining of the LEDS. Also, for example, in some embodiments the compensation element 55 may include one or more active elements such as a semiconductor that sinks current. The amount of current the semiconductor sinks may be based on the desired compensation to lessen undesirable effects caused by removal of LEDs. For example, the semiconductor may sink a degree of current necessary to cause remaining LEDs to be powered with approximately the same amount of current as utilized prior to the cut-out occurring.
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(27) The compensating unit 140 includes an opening 145 therein that may be aligned with the opening formed by the cut-out 105. When the compensating unit 140 is electrically coupled to the wiring 125 the opening 145 may align with the opening created by the cut-out 105. A structure such as a sprinkler, speaker, spotlight, etc. may be installed through and/or extend through the opening 145 and the opening created by the cut-out 105. The compensating unit 140 includes four wire connections 125A-D that may each be coupled to one of the four free wire segments that would be created by the illustrated cut-out 105 of
(28) The compensating unit 140 includes four diode pairs 155A-D. Each diode pair 155A-D includes two diodes connected in anti-parallel with one another as illustrated in the close-up view of diode pair 155D. The anti-parallel configuration of each of the diode pairs 155A-D may accommodate installation of the compensating unit 140 without regard to polarity. In some embodiments a single diode may be provide in lieu of one or more of the diode pairs. In some embodiments the diodes may include zener diodes. In some embodiments the diodes may include light emitting diodes. In some embodiments where the diodes include light emitting diodes, at least some of the light emitting diodes may be positioned about the opening 145 and light emitted by the light emitting diodes may be visible through and/or around the opening 145 and/or the opening created by the cut-out 105.
(29) Diode pair 155A is interposed between wire connections 125A and 125C; diode pair 155B is interposed between wire connections 125A and 125B; diode pair 155C is interposed between wire connections 125B and 125D; and diode pair 155D is interposed between wire connections 125C and 125D. In some embodiments fewer than four diode pairs 155A-D may be provided. The voltage drop of each diode in the diode pairs 155A-D may be based on the voltage drop of the LED 120 that is removed by the cut-out 105. For example, the compensating unit 140 may be configured for use with the LED-based lighting unit 110 and configured to compensate for removal of a single LED 120. For example, in some embodiments the forward voltage drop of the removed LED 120 may be approximately 2.8 V and this is compensated by two diode pairs 155B and 155D that are ideally configured to conduct half of the current through a diode 120 in a normal configuration. The installation of the compensating unit 140 to replace the removed LED 120 may cause substantially the same amount of current to pass through other of the LEDs 120 (e.g., those in the same row as the removed LED 120) as had passed through prior to removal of the LED 120.
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(31) The compensating unit 240 includes an opening 245 therein that may be aligned with the opening formed by the cut-out 205. When the compensating unit 240 is electrically coupled to the wiring 225 the opening 245 may align with the opening created by the cut-out 205. The compensating unit 240 includes eight wire connections 225A-E that may each be coupled to one of the eight free wire segments that would be created by the illustrated cut-out of
(32) Diode pair 255A is interposed between wire connections 225G and 225H; diode pair 255B is interposed between wire connections 225A and 225H; diode pair 255C is interposed between wire connections 225A and 225B; diode pair 255D is interposed between wire connections 225B and 225C; diode pair 255E is interposed between wire connections 225C and 225D; diode pair 255F is interposed between wire connections 225D and 225E; diode pair 255G is interposed between wire connections 225E and 225F; and diode pair 255H is interposed between wire connections 225F and 225G. The voltage drop of each diode in the diode pairs 255A-D may be based on the voltage drop of the LEDs 220 that are removed by the cut-out 205. The installation of the compensating unit 240 to replace the removed LEDs 220 may cause substantially the same amount of current to pass through other of the LEDs 220 (e.g., those in the same rows as the removed LEDs 220) as had passed through prior to removal of the LEDs 220.
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(36) Current over time for the middle row of LEDs 320 of
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(39) While several inventive embodiments have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the inventive embodiments described herein. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the inventive teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific inventive embodiments described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, inventive embodiments may be practiced otherwise than as specifically described and claimed.
(40) All definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms.
(41) It should also be understood that, unless clearly indicated to the contrary, in any methods claimed herein that include more than one step or act, the order of the steps or acts of the method is not necessarily limited to the order in which the steps or acts of the method are recited. Also, reference numerals appearing in the claims, if any, are provided merely for convenience and should not be construed as limiting the claims in any way.