Hydraulic piston with cooling and lubrication valve
10634246 ยท 2020-04-28
Inventors
Cpc classification
F16J1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/0605
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/2014
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/124
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/0644
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16J1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/2014
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J9/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The hydraulic piston forms a hydraulic chamber with a cylinder and has a cylindrical body which receives a seal and whose external cylindrical surface is housed with little clearance in the cylinder in such a manner as to leave an interstitial space, the cylindrical body being run through by a cooling and lubrication pipe which can be opened or closed by a cooling and lubrication valve which is moved by translation by a valve-actuator in such a manner that fluid can pass via a flow calibration opening from the hydraulic chamber to the interstitial space when the pressure existing in the hydraulic chamber is low and cannot pass when the pressure in the chamber is high.
Claims
1. A hydraulic piston (1) comprising a cylindrical body (6) which presents an external cylindrical surface (13) housed with little clearance in a cylinder (4) in such a manner as to leave an interstitial space (32) between said surface (13) and said cylinder (4), said piston (1) being capable of moving by translation in said cylinder (4) with which it forms a hydraulic chamber (5) of variable volume, a first end of said piston (1) having a compression face (10) leading into the hydraulic chamber (5) in order to receive the pressure of a fluid (11), while a second end of said piston (3) has a piston support face (8) in order to exert a force onto transmission means (9), said piston (1) comprising: sealing means (16) arranged on the external cylindrical surface (13), said sealing means (16) being capable of forming a seal with the cylinder (4); at least one cooling and lubrication pipe (7) which is arranged entirely or partially in the cylindrical body (6), said pipe (7) starting with a pipe inlet (14) which communicates directly or indirectly with the hydraulic chamber (5), and ending with a pipe outlet (15) which opens directly or indirectly at the level of the external cylindrical surface (13), the fluid (11) being capable of circulating in said pipe (7) from said inlet (14) to said outlet (15) when the pressure existing in the hydraulic chamber (5) is greater than the pressure existing in the interstitial space (32), while the sealing means (16) prevent said fluid (11) from passing through an exterior of the cylindrical body (6) in order to run from said inlet (14) to said outlet (15); at least one cooling and lubrication valve (2) housed entirely or partially in the cooling and lubrication pipe (7) and which can open or close in order to respectively allow or prevent the circulation of the fluid (11) in said pipe (7), said valve (2) comprising a flow seal seat (24) which can either remain at a certain distance from a valve contact surface (26) arranged in an interior or at an end of the cooling and lubrication pipe (7) in order to allow the fluid (11) to pass or can be maintained in contact with said surface (26) in order to form with said surface (26) a sealing contact line (25) which prevents the passage of said fluid (11); at least one valve-actuator piston (22) which is rigidly connected to the cooling and lubrication valve (2) in such a manner as to be able to maneuver the latter for closing and/or opening, said valve-actuator piston (22) being housed with little clearance in an actuator cylinder (31) arranged in or on the cylindrical body (6), said valve-actuator piston (22) being capable of moving by longitudinal translation in said actuator cylinder (31) and having a high-pressure face (23) exposed to the pressure existing in the hydraulic chamber (5), while, opposite said high-pressure face (23), said valve-actuator piston (22) has a low-pressure side face (28) which communicates directly or indirectly with one or both of the interstitial space (32) and the piston support face (8); at least one flow calibration opening (27) which limits a maximum flow of fluid (11) which can circulate in the cooling and lubrication pipe (7), said opening (27) being placedin a path of the fluid (11)in series with the cooling and lubrication valve (2) and in parallel with the valve-actuator piston (22); at least one valve return spring (30) which tends to move the flow seal seat (24) away from the valve contact surface (26); at least one valve stop spacer (3) which sets the maximum distance of separation of the flow seal seat (24) with respect to the valve contact surface (26).
2. The hydraulic piston according to claim 1, wherein the valve return spring (30) is housed entirely or partially in an interior of an intermediate fluid chamber (29) formed between the valve-actuator piston (22) and the sealing contact line (25).
3. The hydraulic piston according to claim 1, wherein the sealing means (16) comprise at least one cut segment (17) housed in at least one sealing groove (18) arranged in the cylindrical body (6) and opening on the external cylindrical surface (13).
4. The hydraulic piston according to claim 1, wherein the sealing means (16) comprise at least one flexible circular gasket (19) housed in at least one sealing groove (18) arranged in the cylindrical body (6) and opening on the external cylindrical surface (13).
5. The hydraulic piston according to claim 1, wherein an anti-shearing clearance groove (20) is arranged in the cylindrical body (6), said groove (20) opening on the external cylindrical surface (13).
6. The hydraulic piston according to claim 1, wherein a diameter of an axial end of the cylindrical body (6) located on the side of the compression face (10) gradually decreases over a certain length in order to form a bearing taper (21).
7. The hydraulic piston according to claim 1, wherein a diameter of an axial end of the cylinder (4) located opposite the hydraulic chamber (5) gradually increases over a certain length in order to form a bearing enlargement (12).
8. The hydraulic piston according to claim 1, wherein the flow calibration opening (27) is arranged in an interior of the valve-actuator piston (22) of which it connects one or both of the high-pressure face (23) and the low-pressure face (28) with the external cylindrical surface of said valve-actuator piston (22).
9. The hydraulic piston according to claim 1, wherein the flow calibration opening (27) consists of the clearance left between the valve-actuator piston (22) and the actuator cylinder (31) with which said valve-actuator piston (22) cooperates.
10. The hydraulic piston according to claim 1, wherein the cylindrical body (6) is run through entirely in the direction of the length thereof by a pipe for lubrication of the transmission means (33) which opens both on the compression face (10) and on the piston support face (8).
11. The hydraulic piston according to claim 1, wherein the cooling and lubrication valve (2) and the valve-actuator piston (22) are made of a same block of material in order to form a valve-actuator piston assembly (34).
12. The hydraulic piston according to claim 11, wherein the valve-actuator piston assembly (34) is run through entirely in the axial direction by the pipe for lubrication of the transmission means (33) around which it can slide while forming a seal with the latter.
13. The hydraulic piston according to claim 12, wherein the valve-actuator piston assembly (34) ends with a sliding sealing end-piece (41) which forms a seal with an end-piece receiving cylinder (42) arranged in the pipe for lubrication of the transmission means (33), said sealing end-piece (41) enabling said assembly (34) to move by longitudinal translation with respect to said pipe (33).
14. The hydraulic piston according to claim 11, wherein the valve-piston assembly (34) is run through entirely in the axial direction by the pipe for lubrication of the transmission means (33), said assembly (34) forming a portion of said pipe (33).
Description
(1) The following description in reference to the appended drawings which are non-limiting examples will make it possible to better understand the invention, the features which it presents, and the advantages which it is capable of procuring:
(2)
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(4)
(5)
(6)
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(8)
(9)
DESCRIPTION OF THE INVENTION
(10)
(11) As one can see in particular in
(12) One notes in particular in
(13)
(14) One notes that the sealing means 16 can consist simply of a local reduction of the interstitial space 32 obtained by a local increase in the diameter of the external cylindrical surface 13. Said increase can be non-cylindrical and assume, for example, the shape of a bulge or of a bulb which is articulated in the cylinder 4 which receives it.
(15) In particular in
(16) It should be noted that the fluid 11 can circulate in said pipe 7 from said inlet 14 to said outlet 15 when the pressure existing in the hydraulic chamber 5 is greater than the pressure existing in the interstitial space 32, while the sealing means 16 prevent said fluid 11 from passing through the exterior of the cylindrical body 6 to go from said inlet 14 to said outlet 15 when said means 16 form a seal with the cylinder 4.
(17) In
(18) According to the invention, the cooling and lubrication valve 2 comprises a flow seal seat 24 which can either remain at a certain distance from a valve contact surface 26 arranged in the interior or at the end of the cooling and lubrication pipe 7 in order to allow the fluid 11 to pass or to be maintained in contact with said surface 26 in order to form with the latter a sealing contact line 25 which prevents the passage of said fluid 11, said line 25 being shown in
(19) One notesin particular in
(20) In
(21) One notes that the valve-actuator piston 22 or the actuator cylinder 31 can comprise a gasket of any type known to the person skilled in the art in order to improve the seal formed between said piston 22 and said cylinder 31.
(22) In
(23) The flow calibration opening 27 is placedin the path of the fluid 11in series with the cooling and lubrication valve 2 and in parallel with the valve-actuator piston 22; that is to say, with respect to the direction of flow of the fluid 11 in the cooling and lubrication pipe 7, said opening 27 is placed before or after the cooling and lubrication valve 2, while the passage of fluid 11 through said opening 27 is in no way affected by the position of the valve-actuator piston 22, to the extent that said opening 27 allows said fluid 11 either to bypass or to pass through said piston 22.
(24) In particular in
(25) In the same
(26) The valve stop spacer 3 can in particular cooperate with any constitutive portion of the cooling and lubrication valve 2 or of the valve-actuator piston 22 with which it cooperates. One also notes that said stop spacer 3 can consist, for example, of a circlip housed in a groove arranged in the actuator cylinder 31, the valve-actuator piston 22 being capable of coming in contact with said circlip.
(27) Depending on the variants of the hydraulic piston 1 with cooling and lubrication valve 2 shown in
(28) In
(29) In a variant illustrated in
(30) One notes that the flexible circular gasket 19 can be made, for example, from an O ring made of an elastomer or it can be of the composite type, consisting in particular of an O ring made of an elastomer which cooperates with a ring made of plastic material with or without a filler of anti-friction and/or anti-abrasion particles.
(31)
(32) According to this particular configuration, the portions of the external cylindrical surface 13 which are located axially before and after the anti-shearing clearance groove 20 may not have exactly the same diameter. For example, the portion which includes the sealing means 16 can have a substantially larger diameter than the portion without sealing means 16.
(33) In another variant of the hydraulic piston 1 with cooling and lubrication valve 2, which can be seen in particular in
(34) This particular configuration of the hydraulic piston 1 according to the invention promotes the establishment of a hydrodynamic lubrication regime at the level of said contact and it reduces the losses due to friction, which are generated by the displacement of the hydraulic piston 1 in the cylinder 4.
(35) Alternatively or in a complementary manner,
(36) This particular configuration of the hydraulic piston 1 according to the invention also promotes the establishment of a hydrodynamic lubrication regime at the level of said contact and reduces the losses due to friction, which are generated by the displacement of the hydraulic piston 1 in the cylinder 4.
(37) In
(38) Alternatively, the flow calibration opening 27 can advantageously consist of the clearance left between the valve-actuator piston 22 and the actuator cylinder 31 with which said piston 22 cooperates. Moreover, one notes that said opening 27 can also consist of any clearance left between said piston 22 and any other part with which it could form a seal.
(39) In another variant of the hydraulic piston 1 with cooling and lubrication valve 2 according to the invention, which can be seen in particular in
(40) The pipe for lubrication of the transmission means 33 allows fluid 11 to be conveyed from the hydraulic chamber 5 to the transmission means 9 which can consist, for example, of hydraulic shoes cooperating with an inclinable plate 38.
(41)
(42)
(43) In an alternative shown in
(44) In these same figures, one notes that the valve-actuator piston assembly 34 can advantageously end with a sliding sealing end-piece 41 which forms a seal with an end-piece receiving cylinder 42 arranged in the pipe for lubrication of the transmission means 33, said sealing end-piece 41 allowing said assembly 34 to be moved by longitudinal translation with respect to said pipe 33.
(45) One notes that the sliding sealing end-piece 41 or the end-piece receiving cylinder 42 can comprise a gasket of any type known to the person skilled in the art in order to improve the seal formed between said end-piece 41 and said cylinder 42.
(46) Operation of the Invention:
(47) The operation of the hydraulic piston 1 with cooling and lubrication valve 2 according to the invention is easily understood in view of
(48)
(49) When a transmission shaft 36 which is part of said pump 35 is set in rotation by a driving source which is not represented, said shaft 36 in turn drives a small cylinder 37 in rotation, the latter being firmly connected to said shaft 36.
(50) When an inclinable plate 38 which is part of said pump 35 is inclined, the hydraulic pistons 1 of said pump 35 concomitantly perform back and forth movements in the cylinder 4 with which they cooperate. As a result of said back and forth movements said pistons 1 suction fluid 11 into an intake pipe 39 which is supplied with said fluid 11 at a low pressure referred to as boost pressure of twenty bars, for example, then they expel said fluid 11 into a delivery pipe 40 in which said fluid 11 is raised to a pressure of, for example, four hundred bars.
(51) In order to explain the operation of the hydraulic piston 1 with cooling and lubrication valve 2 according to the invention, it is assumed here that the diametrical clearance left between the cylindrical body 6 of the hydraulic piston 1 and the cylinder 4 with which it cooperates isas a non-limiting exampleon the order of eighty to one hundred micrometers.
(52) We emphasize that this clearance is significant greater than the clearance of on the order of twenty to forty micrometers which is usually left between the pistons and the cylinder 4, with which they cooperate, of the hydraulic pumps with variable-displacement axial cylinders 35 according to the prior art. Such a large clearance is one of the objectives of the hydraulic piston 1 with cooling and lubrication valve 2 according to the invention, with the intent of improving the total energy yield of the hydraulic pump with variable-displacement axial pistons 35 which is equipped with it, or the total energy yield of any other apparatus advantageously compatible with said piston 1.
(53) In fact, the hydraulic piston 1 according to the invention allows that the diametrical clearance left between the cylindrical body 6 and the cylinder 4 is no longer determined by sealing requirementson the contrary, some permeability is desirablebut primarily based on guiding criteria generating as little loss due to friction and wear as possible.
(54) In order to explain the operation of the hydraulic piston 1 with cooling and lubrication valve 2 according to the invention, we assume here that, as illustrated in
(55) One notesin particular in
(56) The cut segment 17 in question here passes successively from the parked state, when the pressure existing in the hydraulic chamber 5 is twenty bars, to the in sealing contact with the cylinder 4 state, when the pressure existing in said chamber 5 is four hundred bars.
(57) The advanced seal which the cut segment 17 forms with the cylinder 4 when the pressure existing in the hydraulic chamber 5 is four hundred bars allows very little fluid 11 to escape between said segment 17 and said cylinder 4.
(58) Nevertheless, when the pressure existing in the hydraulic chamber 5 is only twenty bars and thus low, although said segment 17 is in fact parked, the residual seal which said segment 17 forms with the cylinder 4, combined with the small interstitial space 32 left between the external cylindrical surface 13 and the cylinder 4, allows only very little fluid 11 to escape from the hydraulic chamber 5 via said space 32.
(59) Such a small amount of fluid 1 is insufficient to appropriately cool and lubricate the cylindrical body 6 at the level of its contact(s) with the cylinder 4. This situation would result in a drying of the cylinder 4 compromising its mechanical integrity, a drastic increase in the energy losses due to friction occurring at the level of the contact between the external cylindrical surface 13 and the cylinder 4, and a drastic deterioration of the energy yield and of the lifespan of the hydraulic pump with variable-displacement axial pistons 35. More fluid 11 is thus necessary than just the cut segment 17 in the parked state allows to pass.
(60) This is the reason whyas illustrated in
(61) In order to illustrate the operation of the hydraulic piston 1 with cooling and lubrication valve 2 according to the invention, which makes it possible to achieve this result, we will devote particular attention to
(62)
(63) We will assume that the hydraulic piston 1 with cooling and lubrication valve 2 according to the invention is used effectively in a hydraulic pump with variable-displacement axial pistons 35 as represented in
(64) As one can see in
(65) It results from this situation that the valve-actuator piston assembly 34 remains in contact with or in proximity to the valve stop spacer 3 with which it cooperates, and that the flow seal seat 24 remains at a distance from the valve contact surface 26. Consequently, fluid 11 can circulate in the cooling and lubrication pipe 7 in order to run from the hydraulic chamber 5 to the annular cavity which forms the anti-shearing clearance groove 20 with the cylinder 4.
(66) For this purpose, said fluid 11 first runs through the flow calibration opening 27, then into the intermediate fluid chamber 29. Then it runs through the space left between the flow seal seat 24 and the valve contact surface 26, this occurring before leading into the anti-shearing clearance groove 20 after having run through the remaining section of the cooling and lubrication pipe 7.
(67) The fluid 11 can then act in the interstitial space 32 in order to lubricate and cool the entire contact zone formed between the external cylindrical surface 13 and the cylinder 4, before leading to the vicinity of the piston support face 8 to be discharged into the casing of the hydraulic pump with variable-displacement axial pistons 35.
(68) One notes that the total energy lost due to said fluid flow 11 generated intentionally by the hydraulic piston 1 according to the invention remains in all cases low, since the pressure at which said flow operates is low. In contrast to this low energy loss and as explained below, the hydraulic piston 1 according to the invention makes it possible to achieve significant energy savings, in such a manner that the final outcome promotes an increased total yield of the hydraulic pump with variable-displacement axial pistons 35.
(69)
(70) In this case, the force produced by the valve return spring 30 on the low-pressure face 28 of the valve-actuator piston 22 is less than the force produced by the pressure of the fluid 11 on the high-pressure face 23.
(71) It results from this situation that the valve-actuator piston 22 holds the flow seal seat 24 against the valve contact surface 26. Consequently, the sealing contact line 25 is formed and the fluid 11 can no longer circulate in the cooling and lubrication pipe 7.
(72) The seal of the hydraulic chamber 5 is perfect, since the fluid 11 no longer can run through the cut segment 17 or through the cooling and lubrication pipe 7. The hydraulic pump with variable-displacement axial pistons 35 then delivers its maximum yield, since it is both sealed and perfectly lubricated.
(73) The objective is to establish a fluid flow 11 of lubrication and cooling which acts at low pressure in the interstitial space 32 while no leak of said fluid 11 remains at high pressure is thus indeed properly achieved.
(74) One notes that at the low pressure of twenty bars referred to as the boost pressure, the fluid flow 11 passing through the flow calibration opening 27 depends in particular on the difference between the pressure to which the compression face 10 is subjected and the pressure to which the piston support face 8 is subjected.
(75) As can be derived easily from
(76) Moreover, the fluid flow 11 circulating at low pressure in the cooling and lubrication pipe 7 also depends on the tare and the stiffness of the valve return spring 30.
(77) Indeed, in reference to
(78) In practice, when the hydraulic pump with variable-displacement axial pistons 35 rotates, and the hydraulic chamber 5 passes cyclically from twenty bars to four hundred bars, the valve-actuator piston assembly 34 however does not come cyclically back in contact with the stop spacer 3.
(79) In fact, still in practical terms, when the pressure existing in the hydraulic chamber 5 is twenty bars, the flow seal seat 24 does not move farther than a distance of a few microns to a few hundredths of a millimeter from the valve contact surface 26. This distance corresponds to the equilibrium found between all the forces present and in particularin reference to
(80) The lubrication and cooling fluid flow 11 which the hydraulic piston 1 with cooling and lubrication valve 2 according to the invention allows to run at low pressure is thus determined during the design of said piston 1, taking into consideration the operating pressures of the hydraulic piston with variable-displacement axial pistons 35, this by selecting in an appropriate manner the cross-section of the high-pressure face 23, the cross-section of the low-pressure face 28, the diameter and the length of the flow calibration opening 27, the tare and the stiffness of the valve return spring 30, and the value of the interstitial space 32.
(81) All these values thus make it possible to determine the threshold pressure existing in the hydraulic chamber 5 beyond which the sealing contact line 25 is formed and below which said flow seal seat 24 remains at a distance from the valve contact surface 26.
(82) It is understandable from the above that the hydraulic piston 1 with cooling and lubrication valve 2 according to the invention easily makes it possible to avoid the compromise imposed by the hydraulic pistons according to the prior art, and the result of which is the diametrical clearance usually left between said pistons and their cylinder 4. Indeed, according to the prior art, said clearance must be sufficiently large to allow sufficient fluid 11 to flow to lubricate and cool said pistons and to limit the losses due to shearing and due to friction, but not so large as to allow too much fluid 11 to escape. The result is a compromise which is eliminated by the hydraulic piston 1 with cooling and lubrication valve 2 according to the invention.
(83) Moreover, one notes that the new opportunities offered by the hydraulic piston 1 with cooling and lubrication valve 2 according to the invention include that the cylindrical body 6 can have an anti-shearing clearance groove 20. This particular configuration shown in
(84) Said configuration makes it possible to greatly reduce the losses due to shearing, which the fluid 11 held in the interstitial space 32 generates, when the hydraulic piston 1 moves in the cylinder 4. One notes that the anti-shearing clearance groove 20 is arranged axially in a zone which is not subjected to significant contact pressure between the external cylindrical surface 13 which the cylindrical body 6 presents and the cylinder 4 during the operation of the hydraulic piston 1, and that it has the effect of improving the total energy yield of the hydraulic piston 1 according to the invention and thus the total energy yield of the hydraulic pump with variable-displacement axial pistons 35 according to this non-limiting application example.
(85) In fact, the energy losses due to shearing are approximately inversely proportional to the clearance left between two parts set in a relative movement and between which a fluid film 11 is held. Thus, the anti-shearing clearance groove 20 has the effect of eliminating the losses due to shearing over a very significant length of the external cylindrical surface 13 of the cylindrical body 6.
(86) In order to further improve said yield, one notesin particular in
(87) With the same purpose, one notesin particular in
(88) The possibilities of the hydraulic piston 1 with cooling and lubrication valve 2 according to the invention are not limited only to the applications which have just been described, and it must also be understood that the preceding description was only given as an example and in no way limits the scope of said invention, which would not be exceeded if the embodiment details described were replaced by any other equivalent.