Plastic Bag, in Particular FFS Bag, and Method and Device for Producing and Filling a Bag
20200122894 ยท 2020-04-23
Inventors
Cpc classification
B65B43/26
PERFORMING OPERATIONS; TRANSPORTING
B65D33/01
PERFORMING OPERATIONS; TRANSPORTING
B65B43/54
PERFORMING OPERATIONS; TRANSPORTING
B65B1/02
PERFORMING OPERATIONS; TRANSPORTING
B65B51/303
PERFORMING OPERATIONS; TRANSPORTING
B65D31/14
PERFORMING OPERATIONS; TRANSPORTING
B65B51/32
PERFORMING OPERATIONS; TRANSPORTING
B65B1/28
PERFORMING OPERATIONS; TRANSPORTING
B65B61/28
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D33/01
PERFORMING OPERATIONS; TRANSPORTING
B65B1/28
PERFORMING OPERATIONS; TRANSPORTING
B65B51/14
PERFORMING OPERATIONS; TRANSPORTING
B65B1/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a plastic bag, in particular an FFS bag, comprising a first wall and a second wall, which are joined to each other by means of side edges or side folds and by means of bottoms and which bound a bag interior, wherein at least one bottom comprises a weld seam, which extends between the side edges and touches the side edges, and venting openings in the first and/or in the second wall for venting the bag interior, characterized in that at least one channel is provided on the outside of at least one wall, which channel covers the venting openings and is formed by at least two parallel fastening strips and by a cover strip, wherein the cover strip likewise comprises venting openings and wherein the shortest path between the parallel fastening strips along the cover strip is longer than the shortest path along the at least one wall between the parallel fastening strips or the cover strip and/or the parallel fastening strips consist of stretchable material.
Claims
1. A plastic bag, in particular an FFS bag, comprising a first wall and a second wall which are connected to one another by side edges or side folds and by bottoms and bound a bag interior, wherein at least one bottom comprises a weld seam which runs between the side edges and contacts them, and comprising vent openings in the first and/or in the second wall for venting the bag interior, characterized in that at least one channel is provided on the outside of at least one wall which channel covers the vent openings and which is formed at least by two parallel fastening strips and a cover strip, wherein the cover strip also comprises openings and wherein the shortest path between the parallel fastening strips along the cover strip is longer than the shortest path along the at least one wall between the parallel fastening strips or the cover strips and/or the parallel fastening strips consist of stretchable material.
2. The plastic bag according to claim 1, characterized in that the shortest path between the parallel fastening strips along the cover strip is at least 3% longer than the shortest path along the at least one wall.
3. The plastic bag according to claim 1, characterized in that a layer of a filter material is provided inside the channel.
4. The plastic bag according to claim 1, characterized in that a layer consisting of a filter material is provided in the bag interior, wherein the filter material covers the venting openings.
5. The plastic bag according to claim 1, characterized in that the air permeability of the venting openings in the at least one wall is greater than the air permeability of the cover strip.
6. The plastic bag according to claim 1, characterized in that the venting openings of the cover strip are at a distance from at least one bottom by a maximum of one half a bag length, in particular by a maximum of one third of the bag length.
7. The plastic bag according to claim 1, characterized in that the plastic bag comprises side folds and in that the venting openings of the covering strip have at least one distance to the closest welding seam, which distance corresponds to the side fold depth.
8. The plastic bag according to claim 1, characterized in that the plastic bag comprises side folds and in that the channel extends over at least one outer corner or inner corner of the side fold.
9. A method for manufacturing and filling a bag, in particular a bag according to claim 1, wherein a roller with a hose web is made available, the hose web is wound off from the roller in a winding-off device, the hose web is provided with a bottom on its front end in a bag forming device, preferably by producing a cross wielding seam, a hose piece is separated from the hose web in the bag forming device, the hose piece is transported by moving holding elements to a filling device, the bag is filled with a filling material, wherein the air entering with the filling material into the interior of the bag is at least partially conducted outward via venting openings in at least one outer wall of the bag, and wherein the air is conducted into a channel located on the outer side of a wall, characterized in that the volume of the channel is enlarged by the conducting of air into the channel which covers the venting openings and which is formed at least by two parallel fastening strips and by one covering strip, wherein the covering strip also comprises venting openings, and wherein the shortest path between the parallel fastening strips is longer along the covering strip than the shortest path along the at least one wall between the parallel fastening strips or the covering strips, and/or the parallel covering strips consist of stretchable material.
10. The method according to the previous claim, characterized in that after the filling, the bag is transported at least by other movable holding elements to a closing device in which the bag is closed at its second end.
11. The method according to the previous claim, characterized in that the bag is placed on a transport device after the closing at its second end so that the cover strip faces the upper side and/or one of the side surfaces.
12. A device for producing and filling a bag, in particular for carrying out a method according to claim 1, comprising: a winding-off device in which a hose web can be wound off from a roller, a bag forming device in which the hose web can be provided on its front end with a bottom, wherein a welding device for producing a transverse welding seal is preferably provided and in which a hose piece can be separated from the hose web, movable holding elements with which the hose piece can be transported to a filling device, and a filling device in which the bag can be filled with a filling material, wherein the air entering with the filling material into the bag interior at least partially via venting openings in at least one outer wall of the bag, can be conducted outwards, wherein the air can be guided into a channel located on the outer side of a bag wall, characterized in that at least one device for facilitating the venting is provided with which the conducting of the air into the channel can be facilitated, which channel covers the venting openings and which is formed at least by two parallel fastening strips and one covering strip, wherein the covering strip also comprises venting openings, and wherein the shortest path between the parallel fastening strips along the covering strip is longer than the shortest path along the at least one wall between the parallel fastening strips or the covering strips and/or the parallel fastening strips consist of stretchable material, wherein the volume of the channel is increased.
13. The device according to the previous claim, characterized in that the device for facilitating the venting comprises at least one welding beam which is adapted to the contour of the bag in the area of the covering strip.
14. The device according to claim 12, characterized in that that the device for facilitating the venting comprises at least one transport and/or guide roller the diameter of which, viewed in the axial direction, varies.
15. The device according to claim 12, characterized in that the device for facilitating the venting comprises at least one web guide device with which the hose web can be guided, wherein the hose piece produced from the web comprises a cover strip facing in the filling station in the direction of the bag forming device.
16. The device according to claim 13, characterized in that the device for facilitating the venting comprises at least one placing device with which the bag can be placed with its head facing in a transport direction onto a transport device so that the cover strip faces the upper side and/or one of the side surfaces.
17. The device according to claim 13, characterized in that the device for facilitating the venting comprises at least one agitation device with which the filling material can be set in vibrations.
Description
[0043] Other advantages, features and details of the invention are apparent from the following description in which various exemplary embodiments are explained in detail with reference made to the figures. The features mentioned in the claims and in the specification can be significant for the invention individually or in any combinations of cited features. In the framework of the entire disclosure, features and details described in conjunction with the method according to the invention of course also apply in conjunction with the device according to the invention and vice versa so that as regards the disclosure of the individual aspects of the invention, reciprocal reference is made or can be made. The same applies regarding the disclosed features of a bag according to the invention which also apply in any combination with the features of the method according to the invention and/or of the device according to the invention and/or vice versa. Even features which are described or were described in conjunction with other features can also be features according to the invention, even independently of these other features alone or in combination with any other features. Reciprocal reference can also be made to these feature combinations. In the individual figures:
[0044]
[0045]
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[0049]
[0050]
[0051]
[0052]
[0053]
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[0055]
[0056]
[0057]
[0058]
[0059] The front wall 5 is formed by a first area 11 and a second area 12. The edge 13 of the first area 11 is fastened by a fastening strip 14 to the surface facing the bag interior 15. The strip extending over the fastening strip 14 forms a cover strip 16 which covers the vent holes 17 of the second wall 5. The cover strip 16 is connected to its edge 18 by a fastening strip 19 on the outer surface of the first area 6 of the second wall 5. The cover strip 16 is fastened here by its outer surface to the first area 6 so that a U-shaped fold 20 or, in the flat state, a double-layer area of the cover strip is formed. In this manner, a channel 21 is formed the volume of which can be varied within a very large range. Furthermore, this channel comprises venting holes 22 so that the air which passed from the bag interior into the channel can escape into the environment.
[0060] The cover strip 16 can be delimited from the area 12 of the front wall 5 by the fastening strip 14.
[0061] A filter material 23 is preferably provided on the surface, facing the channel, of the cover strip 16, which filter material is fastened to the cover strip by two fastening strips 24.
[0062]
[0063] In the embodiment of
[0064] The features of the exemplary embodiments according to
[0065]
[0066] In the exemplary embodiment according to
[0067]
[0068]
[0069] Alternatively or additionally, it can be provided that such a roller can be brought in contact with the flat web 50 at the positions at which venting openings 22 are to be introduced. To this end, a positioning mechanism can be provided which brings the roller in contact with the flat web in a cycled manner. In doing so, the flat web preferably runs over a counter roller.
[0070] The venting openings 17 can be introduced into the flat web 50 in the same manner. However, in this case a roller 51 is shown with which individual, short steps are produced in the flat web 50. The circumferential surface 52 of the roller 51 is additionally provided with knives 53, wherein each two adjacent knives can enclose an angle to one another, in particular a right angle. A positioning mechanism can also be provided for the roller 51 and which brings the roller in contact with the flat web in a cycled manner. The positioning mechanism for the roller 51 operates independently of the positioning mechanism mentioned in the previous paragraph since the venting openings 12 and 17 are introduced preferably offset in the transport direction of the flat web.
[0071] After the introduction of the venting openings 17 and before or after the introduction of the venting openings 22, the flat web 50 can be covered with a filter material 55 which is fastened on the flat web 50. This filter material can be applied in web form on the flat web.
[0072] To this end, the filter material can be made available as a roll and wound off inside a rolling-off device. It can be provided for the fastening of the filter material that the filter material is provided already in its roll form with two lateral adhesive strips. However, it is advantageous if two adhesive tracks 56, 57 are applied on the flat web and/or on the web-shaped filter material, wherein the venting openings 17 are located completely inside these adhesive tracks. The adhesive tracks can comprise a dispersion adhesive, a hot-melt adhesive or a cold glue; however, they can also comprise an extrudate. In the latter case, plastic is transferred in an extruder into a molten form and applied in this form by nozzles as tracks. The flat web and the web-shaped filter material are preferably joined together immediately after the application of the adhesive tracks, which is indicated by the arrows 58, and pressed against one anotherfor example by a pair of press rollers which are not shownand optionally also cooled.
[0073] In another embodiment the filter material 55 can also be applied on the flat web in a card form, wherein the filter material is dimensioned at least in such a manner that it completely covers the venting openings 22 concentrated on a surface section. In order to make the filter material available in form of a slip of paper, already manufactured slips can be used. However, it is preferable if the filter material is also present here in a roll form and is individualized by an individualizing tool, for example, by a cutting tool, to slips. The adhesive tracks are now preferably applied on the flat web 50, wherein a circumferential adhesive track is produced in order that the air, which should pass through the filter material, cannot escape through a gap in the adhesive track.
[0074] The described procedures for applying filter material can also be used if the venting openings 17 are to be covered with a filter material.
[0075]
[0076]
[0077] The method steps which were explained using the
[0078]
[0079] It can be recognized that the second wall 5 continues up to the welding seams and past them. The wall 5 comprises, as already explained, the channel 21 which is limited by the fastening strips 14 and 19, which are not visible here. Furthermore, it can be recognized that the venting openings 22 are arranged closer to the bottom without valves that the venting opening 17. The distance of the venting opening 22 to the bottom 102 is preferably a maximum of one third, preferably a maximum of one fourth, in particular of one fifth of the entire bag length L. The term bag length L denotes the shortest distance between the welding seams 120 and 121 when the bag 101 has not yet been filled and the walls 2 and 5 still have at least a partial touching contact with one another.
[0080] Conversely, it is provided that the venting openings 22 are arranged closer to the head welding seam 121 than the venting opening 17. The distance of the venting openings 12 to the welding seam 121 is preferably a maximum of one third, preferably a maximum of one fourth, and in particular a fifth of the entire bag length L. On account of the previously cited arrangement and in particular the distance of the venting openings relative to each other, the escaping air must traverse a long path inside the channel 21, as a result of which its flow rate is reduced so that an entrainment of filling material is reduced.
[0081]
[0082]
[0083] At first, a wound-up hose 201 in the form of a winding 202 is wound off in a winding-off device 203. The winding off in the winding-off direction R is brought about in particular by a forward traction roller pair 204 from which at least one of the two forward traction rollers can be driven in a rotary fashion by a drive. A web storage devicepreferably in the form of a compensating devicecan be provided directly in front of or directly in the back of the forward traction pair so that the cyclic forward traction of the hose required in the FFS system can be carried out even if the hose is drawn off from the winding with a substantially constant speed.
[0084] The cover strip 16 is symbolized by the wavy line 205, wherein it is important here that it is arranged at the shown position on the upper side of the hose. In other words, the cover strip is arranged on the outer side of the hose wound up on the winding.
[0085] The forward traction roller pair 204 and the optionally following compensating device can be followed by a first welding device 206 in the transport direction of the hose with which, for example, corner flame washings, supplementary transverse welds which cover the hose entirely or partially in its width, and/or also longitudinal welds of the hose can take place. In the further course, viewed in the transport direction, a cooling device 207 can now be provided with which the produced welding connection can be cooled off again. Instead of or in addition to the welding device and/or cooling device, even other processing devices such as, for example, a perforation device and/or a stamping device can be provided which can provide the hose with perforations or stampings for a better handing of the subsequent bag.
[0086] A deflection roller 208 follows, which now guides the hose to a registering device consisting of two other rollers 209 and 210. To this end, the rollers 209 and 210 can shift relative to one another so that by a changing of the running path of the hose, the position of welding seams perforations, stampings but also impressions or other regularly occurring properties of the hose can be compensated with following processing devices.
[0087] After having been guided over another deflection roller 211, the hose is guided by another forward traction roller pair 212 into a combined transverse sending and individualizing device 213. This device 213 comprisesviewed in the direction of advanceat first a transverse welding device for producing a bottom seam on the hose. A transverse separating device follows underneath this transverse welding device, with which transverse separating device a hose pieceon which a transverse welding seam had been attached in the processing cycle located timewise directly previouslyseparates from the hose. Non-shown transport parts grasp the hose piece as early as prior to the separation and bring it, also optionally by other transport means, into the filling station 214.
[0088] Holding parts are located in the filling station which hold the hose piece or the bag 101 fast so that it remains in a substantially vertical position during the filling. Opening means, which are also not shown, can serve to open the filling opening of the bag so that a filling funnel 215 can be introduced into the bag interior. Subsequently, the filling of the filling material into the bag is possible, which is indicated by the arrow 216. During the filling, the bag can rest on a support device so that the bottom welding seam which has possibly not yet completely cooled off, is not too heavily stressed. In the exemplary example shown, the support device is shown as transport means 217 which is also provided for the further transporting of bags to following stations in addition to the support function. Furthermore, at least one agitation and/or knocking device is provided which can act on the bag from the outside in order to hereby put it in motion, for example, in vibrations. This agitation and/or knocking device can be integrated in the support device. The filling material can be compressed by the agitation and/or knocking device. This means that air that is still located inside the filling material exits and escapes, for example, through the venting openings.
[0089] The filled bag is moved in transport direction Z by the transport means 217, wherein non-sketched transport means, preferably grippers, hold the bag at the upper end in order to secure the bag, on the one hand, against falling down and to hold the two walls in touching contact so that a defined head welding seam can be applied. This head welding takes place in the closing station 218. The welding tool is symbolized by the two arrows 219. The arrows indicate the direction of movement of parts of the welding tool.
[0090] The closing station 218 can optionally also be followed by a cooling station 219 which is constructed similarly to the closing station butinstead of welding toolscomprises cooling tools in order to cool the welding seam produced for closing the bag and to therefore make it immediately loadable.
[0091] In the further course, the bag, which is still arranged upright, is transferred into a lying position, as is indicated with the bag 101. Here, an element of the FFS system acts on the head area so that the latter is moved at a lower speed in the transport direction Z, as the bottom area moved further by the transport means. This has the consequence that the bag 101 is transported in the further course with the bottom advancing in front. Accordingly, the cover strip as well as the venting openings are on top, that is, on the bag wall facing away from the transport means 217. In this manner, the venting of the bag continues to be ensured in case the air carried in with the milling material has not yet completely escaped.
[0092] The described speed difference can be produced in that, for example, the welding tools, cooling tools and/or transport parts have not yet completely released the bag while the transport means is already moving the bag further. Alternatively, a rod 220 can be provided which runs in the transverse direction and is arranged, for example, firmly in the FFS system.
[0093] In this exemplary embodiment shown in
[0094] In the alternative exemplary embodiment of
[0095] The FFS system itself is unchanged in comparison to
[0096]
[0097]
[0098] A roller 400 is preferably provided at such positions inside the FFS system at which the hose must be guided in such a manner that the cover strip faces the roller surface. It can occurwhen using a traditional roller with a constant diameter over its lengththat the hose runs sideways due to the uneven contact surface. This is avoided by providing a roller 400.
TABLE-US-00001 List of reference numerals 1 Plastic bag 2 First wall 3 Side fold 4 Side fold 5 Second wall 6 Side fold wall 7 7 Side fold wall 8 8 Outer edge 9 9 Inner edge 10 Inner edge 11 First area 12 Second area 13 Edge of the first area 11 14 Fastening strip 15 Bag interior 16 Cover strip 17 Venting openings 18 Edge of the cover strip 19 Fastening strip 20 U-shaped fold 21 Channel 22 Venting opening 23 Filter material 24 Two fastening strips 25 26 z-shaped fold 27 Third fastening strip 28 First partial channel 29 Second partial channel 30 31 50 Flat web 51 Roller 52 Circumferential surface 53 Knife 55 Filter material 56 Adhesive track 57 Adhesive track 101 Bag 120 Welding seam 121 Welding seam 130 Fastening strip 131 Fastening strip 201 Wound-up hose 202 Winding 203 Winding-off device 204 Forward traction roller pair 205 Wavy line 206 First welding device 207 Cooling device 208 Deflection roller 209 Roller 210 Roller 211 Deflection roller 212 Forward traction roller pair 213 Individualizing device 214 Filling station 215 Filling funnel 216 Arrow indicating the filling of the filling material into the bag 217 Transport means 218 Closing means 219 Arrow symbolizing the welding tool 220 Rod 221 Arrow 300 Structural component 301 Cheek 302 Cheek 303 Recess 400 Roller 401 Area 402 Areas 403 Pin