POWER TRANSMISSION DEVICE AND METHOD FOR OPERATING A POWER TRANSMISSION DEVICE IN A DRIVE TRAIN FOR DRIVING A WORKING MACHINE AT A VARIABLE SPEED
20200124153 · 2020-04-23
Inventors
Cpc classification
F16H2037/088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2312/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H45/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H47/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H47/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A power transmission device has a reverse torque converter and a planetary gear mechanism with a ring gear, sun wheel and planet carrier with several planets. An input is connected to an impeller of the reverse torque converter and to a first element of the planetary gear mechanism. A turbine wheel is connected to a second element of the planetary gear mechanism, and a third element of the planetary gear mechanism is connected to or forms an output of the power transmission device. A selectable control clutch transmits power in a first rotation speed range, with an emptied reverse torque converter, between the input and the output of the power transmission device. A device supports and/or fixes the second element of the planetary gear mechanism, in particular the connection between the turbine wheel and the second element of the planetary gear mechanism in this first rotation speed range.
Claims
1-14. (canceled)
15. A power transmission device, comprising: an input for connection to a drive machine to be operated at a constant rotation speed, and at least one output for connection to a working machine to be driven at a variable rotation speed; a hydrodynamic rotation speed and torque converter configured as a reverse torque converter with an impeller, a turbine blade wheel, and a guide wheel which form a working space to be filled with an operating medium, and said reverse torque converter being configured to be emptied; a superposition gear mechanism with a planetary gear mechanism having a ring gear, a sun wheel, and a planet carrier with a plurality of planets forming elements of said planetary gear mechanism; wherein said input is connected to said impeller of said reverse torque converter and to a first element of said planetary gear mechanism, said turbine wheel of said reverse torque converter is connected to a second element of said planetary gear mechanism, and a third element of said planetary gear mechanism is at least indirectly connected to, or forming, said output of said power transmission device; a selectable control clutch for transmitting power in a first rotation speed range, with an emptied reverse torque converter, between said input and said output of the power transmission device; a device for at least indirectly supporting and/or fixing the second element of said planetary gear mechanism in the first rotation speed range.
16. The power transmission device according to claim 15, wherein: said input is directly connected to said impeller of said reverse torque converter and to the first element of said planetary gear mechanism; said turbine wheel of said reverse torque converter is directly connected to the second element of said planetary gear mechanism; the device supports a connection between said turbine wheel of said reverse torque converter and the second element of said planetary gear mechanism in the first rotation speed range.
17. The power transmission device according to claim 15, wherein said reverse torque converter, said superposition gear mechanism, and said selectable control clutch are arranged coaxially to each other.
18. The power transmission device according to claim 15, wherein: viewed in an axial direction between said input and said output of the power transmission device, said reverse torque converter is physically arranged upstream of said superposition gear mechanism; and said selectable control clutch is arranged on a side of said reverse torque converter facing away from said superposition gear mechanism; and a direct drive device is assigned to said control clutch in order to bridge and create a connection between said input and said impeller of said reverse torque converter.
19. The power transmission device according to claim 15, wherein: viewed in an axial direction between said input and said output of the power transmission device, said reverse torque converter is physically arranged upstream of said superposition gear mechanism; said control clutch is arranged on a side of said reverse torque converter facing away from said superposition gear mechanism and an input part of said control clutch is connected to the third element of said superposition gear mechanism; and a direct drive device is assigned to the control clutch in order to bridge and create a connection between the third element of said superposition gear mechanism and said output.
20. The power transmission device according to claim 19, wherein the output part of said control clutch is connected via a rotation speed/torque conversion device, being a spur gear train, to said output of the power transmission device.
21. The power transmission device according to claim 19, wherein said direct drive device is also formed by said control clutch in a concentration of function.
22. The power transmission device according to claim 15, wherein said control clutch is a controllable multiplate clutch.
23. The power transmission device according to claim 15, wherein said control clutch is a controllable hydrodynamic clutch being a hydrodynamic clutch with fill control.
24. The power transmission device according to claim 15, wherein said device for supporting and/or fixing the second element of said planetary gear mechanism is a braking device, wherein a rotor is directly connected to said turbine wheel of said reverse torque converter or to the connection between said turbine wheel and said second element of said planetary gear mechanism, and said stator is connected to a component which is fixed relative to the housing, or to the first element of said planetary gear mechanism.
25. The power transmission device according to claim 24, wherein said device for supporting and/or fixing the connection between the turbine wheel of the reverse torque converter and the superposition gear mechanism is a hydrodynamic retarder.
26. The power transmission device according to claim 15, wherein said device for supporting and/or fixing the second element of said planetary gear mechanism is a clutch device comprising at least two clutch parts to be brought at least indirectly into active connection with each other, wherein a first clutch part is connected directly to said turbine wheel of said reverse torque converter or to the connection between said turbine wheel and the second element of said planetary gear mechanism, and a second clutch part is connected to a component that is fixed relative to the housing or to the first element of said planetary gear mechanism.
27. The power transmission device according to claim 15, wherein said clutch device supports and/or fixes the connection between the turbine wheel of the reverse torque converter and the superposition gear mechanism.
28. The power transmission device according to claim 15, wherein said superposition gear mechanism comprises only one planetary gear mechanism, and wherein the first element of said planetary gear mechanism is formed by said carrier, the second element of said planetary gear mechanism is formed by said sun wheel, and the third element of said planetary gear mechanism is formed by said ring gear.
29. The power transmission device according to claim 15, wherein said reverse torque converter is an adjustable converter comprising adjustable blades or adjustable blade segments on at least one of the blade wheels of the impeller, the turbine wheel, and/or the guide wheel.
30. A drive train, comprising: a drive machine to be driven with a constant rotation speed and a power transmission device according to claim 15 disposed for driving a working machine with variable rotation speed.
31. A method for operating a power transmission device, the method comprising: providing the power transmission device according to claim 15; running up the drive machine from standstill with an empty hydrodynamic rotation speed/torque converter until reaching a predefined value at least indirectly characterizing an operating mode of the drive machine; at the same time as reaching the predefined value at least indirectly characterizing the operating mode of the drive machine, or with a temporal offset after reaching the predefined value, engaging or activating the control clutch; controlling a transmission behavior of the control clutch over a predefined first rotation speed range; on reaching an end of the predefined rotation speed range, bridging the control clutch and deactivating the device for support and/or fixing, and filling the hydrodynamic rotation speed/torque converter, and driving the turbine wheel; driving the third element of the planetary gear mechanism with a rotation speed which results from a superposition, defined by the planetary gear mechanism, of the rotation speed of the first element of the planetary gear mechanism connected to the drive machine, and the rotation speed of the second element of the planetary gear mechanism at least indirectly connected to the turbine wheel; and controlling a transmission behavior of the reverse torque converter.
32. The method according to claim 31, wherein: the predefined value characterizing an operating mode of the drive machine is a nominal rotation speed of the drive machine; the hydrodynamic clutch is engaged or activated, either immediately or with a temporal offset, when the drive machine achieves the nominal rotation speed, by supporting or fixing the sun wheel of the planetary gear mechanism of the superposition gear mechanism.
Description
[0035] The solution according to the invention is explained below with reference to figures. The drawings show the following in detail:
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044] The power transmission devices 1 depicted in the following figures all comprise an input E, an output A, a reverse torque converter 2, a superposition gear mechanism 3, a control clutch 20 and a device 25 for supporting and/or fixing the second element of the planetary gear mechanism 4, in particular the connection between the reverse torque converter 2 and the superposition gear mechanism 3.
[0045]
[0046] The power transmission device 1 is depicted as an example in a drive train 10 for driving a working machine 11, in particular with variable rotation speed, by means of a drive machine 9, in particular a drive machine with constant rotation speed. The power transmission device 1 is arranged in the force flow between the drive machine 9 and the working machine 11.
[0047] The power transmission device 1 comprises at least one input E which is connected at least indirectly to the drive machine 9, and an output A which is or can be connected at least indirectly to the working machine 11, a hydrodynamic rotation speed/torque converter configured as a reverse torque converter 2, and a superposition gear mechanism 3 comprising at least one planetary gear mechanism 4. The input E and output A are preferably configured as input and output shafts. It is also conceivable to configure these in the form of torque-transmitting function components. The phrase is or can be connected at least indirectly means connected either directly or via further intermediate components, which may include also devices for rotation speed/torque conversion, for example spur gear stages or further planetary gear stages.
[0048] The superposition gear mechanism 3 comprises at least onein the particularly advantageous and compact embodiment depicted, precisely oneplanetary gear mechanism 4 with at least a ring gear 5, a sun wheel 6 and a carrier 8 carrying the planet wheels 7, as elements of the planetary gear mechanism 4. The planet wheels 7 are mounted rotatably on the carrier 8.
[0049] The hydrodynamic reverse torque converter 2 comprises at least one impeller P, a turbine wheel T and a guide wheel L. The input E is connected at least indirectly, preferably directly, to the impeller P and to a first element of the planetary gear mechanism 4; the turbine wheel T is connected at least indirectly, preferably directly, to a second element of the planetary gear mechanism 4; and the output A is connected at least indirectly, preferably directly, to a third element of the planetary gear mechanism 4.
[0050] The connection to the planetary gear mechanism 4 here takes place such that the impeller P of the hydrodynamic reverse torque converter 2 is coupled to the carrier 8 of the planetary gear mechanism 4 and to the input E, while the turbine wheel T is coupled at least indirectly, preferably directly, to the sun wheel 6 of the planetary gear mechanism. The input E or the shaft forming or coupled to this, in a particularly advantageous embodiment, is guided by a connecting shaft which is configured as a hollow shaft 18 and forms the connection 28 between the turbine wheel T and the second element of the planetary gear mechanism 4 (here the sun wheel 6) between the turbine wheel T and.
[0051] The reverse torque converter 2 may be configured as a single-stage or multistage converter, furthermore as a single-phase or multiphase converter.
[0052] An operating medium supply and/or conduction system 12 is assigned to the reverse torque converter 2. This may be an operating medium supply and/or conduction system assigned solely to the converter, or a system assigned to several components of the power transmission device 1, or a system assigned to the power transmission device 1 or to a higher-level unit. Preferably, at least one actuating device 13 is assigned to this for filling and/or emptying.
[0053] The reverse torque converter 2 is characterized in that the impeller P and the turbine wheel T run in opposite directions. The turbine wheel T may be arranged next to the impeller P in the axial direction. Embodiments with radial arrangement are also conceivable. Furthermore, the reverse torque converter 2 comprises at least one guide wheel L. The guide wheel L is preferably stationary (single-phase converter) but may also be mounted rotatably or be supported via a freewheel device (multiphase converter). In the case depicted, the converter is configured with one-piece main elementsimpeller P, turbine wheel T or guide wheel Land with a single stage. The reverse torque converter 2 may also be configured in multiple parts, wherein then at least one main elementimpeller P, turbine wheel T or guide wheel Lconsists of several blade rings. Multipiece converters may furthermore be configured with a single or multiple stages. In the latter case, at least one of the main elementsimpeller P, turbine wheel T or guide wheel Lconsists of several blade rings, between which in the circuit another main elementimpeller P, turbine wheel T or guide wheel Lis arranged.
[0054] To control and/or regulate the moment and/or rotation speed which can be transmitted via the reverse torque converter 2, the reverse torque converter 2 is configured as an adjustable converter. This function may be implemented in various ways. It is conceivable to implement this by so-called annular sliders, adjustable blades, in particular twist blades or blade segments, or devices for adjusting the fill level, in particular filling and emptying valves.
[0055] In an advantageous embodiment, the reverse torque converter 2 is designed with adjustable blades or blade segments on at least one of the blade wheelsimpeller P, turbine wheel T or guide wheel Lin order to influence and control the transmission behavior, in particular the power transmission behavior and rotation speed. Quite particularly preferably, the reverse torque converter 2 is configured with adjustable blades or blade segments on the impeller P, as depicted in exemplary fashion in
[0056] In an alternative embodiment, the function of the actuating device 17 for influencing the transmission behavior may also be performed, in concentration of function, by an actuating device 13 for filling and emptying. In this case, the supply to and discharge from the working space is controlled accordingly.
[0057] Via the device 17 for influencing the transmission behavior, it is possible to control the reverse torque converter 2 in an operating range, known as the converter mode, according to the rotation speed and torque. In converter mode, part of the power is transmitted mechanically from the input E via the superposition gear mechanism 3, and a further part hydrodynamically via the reverse torque converter 2, wherein the power proportions are combined again in the superposition gear mechanism 3. In relation to a total operating range of the power transmission device 1, the possible rotation speed control range of the reverse torque converter 2 is limited. In order to expand the rotation speed control range of the power transmission device 1, according to the invention therefore a selectable, adjustable clutch is provided, in particular the control clutch 20. In a similar fashion to the converter, the control clutch 20 serves for transmitting the moment from input E to output A in a first power branch over a first rotation speed range, while the reverse torque converter 2 serves for power transmission in a second rotation speed range.
[0058] The control clutch 2 may for example be configured as a controllable friction clutch, in particular a multiplate clutch, or in a particularly preferred embodiment as shown in
[0059] The control clutch 20 comprises a first clutch part K1 which is connected at least indirectly to the input E. In
[0060] In order to be able to transmit the power via the reverse torque converter 16 in the second rotation speed range, bypassing the control clutch, the control clutch 20 is switchable or preferably bridged.
[0061] With regard to the structure and design of the control clutch as a hydrodynamic controllable clutch 16, there is a multiplicity of possibilities. This may be a clutch with a fill level control, or a clutch with a scoop tube.
[0062]
[0063] In order to be able to drive the output A via the hydrodynamic clutch 16, it is furthermore necessary to support the element of the planetary gear mechanism 4 connected to the turbine wheel T and hence the hydrodynamic power branch provided in converter mode, wherein the reverse torque converter 2 is emptied in the first rotation speed range with power transmission by the control clutch 20. For this, a device 25 is provided for supporting and/or fixing the second element of the planetary gear mechanism 4, in particular the sun wheel 6 or the connection 28 between this and the turbine wheel T. The support may take place either on a stationary component 29, in particular a housing part, or, in a further embodiment, on a component which can rotate with relative rotation speed and/or in the opposite direction, for example on the planet carrier 8 of the planetary gear mechanism 4, as depicted in
[0064] In the embodiments of
[0065] In order to allow a direct drive between the third element, in particular the ring gear 5 of the planetary gear mechanism 4, and the output A, furthermore a direct drive device 19 is provided. This can be arranged as a separate selectable clutch between the shafts connected to the clutch parts K1 and K2, or directly as a bridging clutch between K1 and K2 or, in the design as a hydrodynamic controllable clutch 16, between the impeller PK and turbine wheel TK. In the embodiment according to
[0066] In the embodiments according to
[0067] According to
[0068] Alternatively, a coaxial arrangement of the output A to the hydrodynamic clutch 20 is conceivable, as shown for example in
[0069] In all embodiments, an operating medium supply system 20 is provided for filling and/or emptying the hydrodynamic components. Preferably, this is assigned in common to all hydrodynamic components, but it is also conceivable to assign this only to individual hydrodynamic components. Corresponding actuating devices at least for filling and/or emptying are assigned to each hydrodynamic component. These actuating devices are designated respectively 13 for the reverse torque converter 2, 26 for the hydrodynamic brake, and 23 for the hydrodynamic clutch 20. The device 13 for influencing the fill state or fill level comprises means for filling/emptying, preferably in the form of valve devices in the supply to and discharge from the reverse torque converter 2.
[0070] The device 23 for filling/emptying the hydrodynamic clutch 16 may either perform only the function of selection by filling and emptying, wherein then a separate actuating device 21 must be provided for influencing the transmission behavior, or may also, in concentration of function, include the actuating device 21 for influencing the transmission behavior of the control clutch 20, for example in the form of controllable valve devices and/or a so-called scoop tube in the supply to and/or discharge from the hydrodynamic clutch 16. This applies similarly to the hydrodynamic retarder 31.
[0071] To control the operating mode of the power transmission device 1, a control device 14 is provided. The control device 14 may for example be a control device assigned to the power transmission device 1. A control device is also conceivable which is assigned to the drive train 10, or to the entire system of drive train 10 and working machine 11. This device is coupled to the actuating devices for activating the individual components of the power transmission device 1. These are above all the actuating device 17 for influencing the transmission behavior of the reverse torque converter 2, the actuating device 13 for filling/emptying the reverse torque converter 2, the actuating device for activating the control clutch 20, in particular the actuating device 21 for adjusting the transmission behavior of the hydrodynamic clutch and the actuating device 23 for filling or emptying the hydrodynamic clutch 16, the actuating device 26 for operating the devices 25, and the actuating device for activating the direct drive 19. To activate the individual actuating devices, corresponding correcting variables Y13, Y17, Y19, Y21, Y23, Y26 are emitted. As an example, the following correcting variables are emitted: [0072] Y13-0 for emptying, Y13-1 for filling the reverse torque converter 2, [0073] Y17 is the correcting variable for activating the actuating device 17 for changing the transmission behavior of the reverse torque converter 2, for example for changing the blade position, [0074] Y23-0 for emptying, Y23-1 for filling the hydrodynamic clutch 16, [0075] Y20-1 for activating the control clutch 20, in particular the multiplate clutch, Y20-0 for deactivation, [0076] Y21 for adjusting the transmission behavior of the control clutch 20 or hydrodynamic clutch 16, [0077] Y19-1 for activating the direct drive device 19, Y19-0 for deactivation, [0078] Y26-1 for activating the device 25 supporting and/or fixing the second element of the superposition gear mechanism 3, in particular the planetary gear mechanism 4, or the connection between the turbine wheel T and the sun wheel 6, Y26-0 for deactivation.
[0079]
[0080]
[0081] On reaching the end of the control range of the control clutch 20, in particular the hydrodynamic clutch 16, this is deactivated and the reverse torque converter 2 brought into operation, as shown for example in
[0082] The basic method is characterized by the following method steps: [0083] running up the drive machine from a standstill with an empty hydrodynamic rotation speed/torque converter until reaching a predefined value at least indirectly characterizing the operating mode of the drive machine, in particular its nominal rotation speed, [0084] at the same time as reaching the predefined value at least indirectly characterizing the operating mode of the drive machine, in particular the nominal rotation speed, or with a temporal offset after reaching this, engaging or activating the control clutch, in particular the hydrodynamic clutch, and supporting or fixing the second element, in particular the sun wheel of the planetary gear mechanism of the superposition gear mechanism, [0085] controlling the transmission behavior of the control clutch over a predefined rotation speed range, [0086] on reaching the end of the predefined rotation speed range, bridging the control clutch and deactivating the device for support and/or fixing, and filling the hydrodynamic rotation speed/torque converter, and driving the turbine wheel, [0087] driving the third element of the planetary gear mechanism with a rotation speed which results from a superposition, defined by the planetary gear mechanism, of the rotation speed of the first element of the planetary gear mechanism connected to the drive machine, and the rotation speed of the second element of the planetary gear mechanism at least indirectly connected to the turbine wheel, [0088] controlling the transmission behavior of the reverse torque converter.
[0089]
[0090] It is however also conceivable for further rotation speed/torque conversion devices 15 to be interposed between the superposition gear mechanism 3 and output A, here designated 15 and indicated by means of a dotted line.
LIST OF REFERENCE SIGNS
[0091] 1 Power transmission device [0092] 2 Reverse torque converter [0093] 3 Superposition gear mechanism [0094] 4 Planetary gear mechanism [0095] 5 Ring gear [0096] 6 Sun wheel [0097] 7 Planet wheels [0098] 8 Carrier, planet carrier [0099] 9 Drive machine, in particular electric motor [0100] 10 Drive train [0101] 11 Working machine [0102] 12 Operating medium supply/conduction system [0103] 13 Device for filling and emptying [0104] 14 Control device [0105] 15 Rotation speed/torque conversion device [0106] 16 Controllable hydrodynamic clutch [0107] 17 Actuating device for influencing the transmission behavior of the reverse torque converter [0108] 18 Hollow shaft [0109] 19 Direct drive device [0110] 20 Control clutch [0111] 21 Actuating device; scoop tube [0112] 22 Rotation speed/torque converter device [0113] 22.1, 22.2 Gear wheels [0114] 23 Actuating devices for at least filling and/or emptying the hydrodynamic clutch [0115] 24 Shaft [0116] 25 Device for supporting and/or fixing [0117] 26 Actuating device [0118] 28 Connection between turbine wheel and second element of planetary gear mechanism [0119] 29 Component fixed relative to housing [0120] 30 Hollow shaft [0121] 31 Hydrodynamic retarder [0122] 32 Clutch device [0123] A Output, output shaft [0124] E Input, input shaft [0125] P Impeller (converter) [0126] T Turbine wheel (converter) [0127] L Guide wheel [0128] K1 First clutch part [0129] K2 Second clutch part [0130] PK Impeller, clutch [0131] TK Turbine wheel, clutch [0132] R Rotor [0133] S Stator [0134] B1, B2 Operating ranges [0135] Y13, Y17, [0136] Y19, Y20, [0137] Y21, Y23, [0138] Y25 Correcting variables [0139] X2, X19, [0140] X25, X16 Actual values