LOW-PROFILE FLUID CONDUIT/COLLECTOR AND SYSTEM
20200122208 ยท 2020-04-23
Assignee
Inventors
Cpc classification
B09B3/00
PERFORMING OPERATIONS; TRANSPORTING
B09B1/006
PERFORMING OPERATIONS; TRANSPORTING
Y02W30/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A low-profile fluid collection conduit includes an elongate outer cover having an upper portion and a lower portion generally opposite the upper portion, with the outer cover being much wider than it is tall and defining an interior volume. An elongate rigid spacer is fitted within the interior volume of the elongate outer cover, with the elongate spacer allowing the majority of the interior volume to be unfilled so as to permit the flow of fluid along and within the elongate outer cover. The collection conduit is used with a fluid-impermeable membrane as part of a landfill fluid collection and conveyance system.
Claims
1. A low-profile fluid collection conduit, such as for use at landfills and the like, comprising: an elongate outer cover having an upper portion and a lower portion generally opposite the upper portion, with the outer cover being much wider than it is tall and defining an interior volume; and one or more elongate rigid spacers fitted within the interior volume of the elongate outer cover, the elongate spacer allowing the majority of the interior volume to be unfilled so as to permit the flow of fluid along and within the elongate outer cover.
2. A low-profile fluid collection conduit as claimed in claim 1 wherein the elongate outer cover is non-perforated.
3. A low-profile fluid collection conduit as claimed in claim 1 wherein the elongate outer cover is perforated.
4. A low-profile fluid collection conduit as claimed in claim 1 wherein the elongate outer cover is much thinner than it is tall and is flexible.
5. A low-profile fluid collection conduit as claimed in claim 1 wherein the elongate outer cover comprises a polymer.
6. A low-profile fluid collection conduit as claimed in claim 1 wherein the low-profile fluid collection conduit has an aspect ratio of width to height of more than 10:1.
7. A low-profile fluid collection conduit as claimed in claim 1 wherein the low-profile fluid collection conduit has an aspect ratio of width to height of more than 20:1.
8. A low-profile fluid collection conduit as claimed in claim 1 wherein the low-profile fluid collection conduit has an aspect ratio of width to height of more than 50:1.
9. A low-profile fluid collection conduit as claimed in claim 1 wherein the elongate outer cover has a height of between about inch and about 3 inches.
10. A low-profile fluid collection conduit as claimed in claim 1 wherein the elongate outer cover has a height of about one inch.
11. A low-profile fluid collection conduit as claimed in claim 1 wherein the elongate outer cover is thin and relatively flexible compared to the elongate rigid spacer and is wrapped around the rigid elongate spacer.
12. A low-profile fluid collection conduit as claimed in claim 1 wherein the one or more rigid elongate spacers comprise an elongate sheet comprising a base and a series of projections extending from the base.
13. A low-profile fluid collection conduit as claimed in claim 12 wherein the projections comprise elongate projections extending within the outer cover and forming channels.
14. A low-profile fluid collection conduit as claimed in claim 12 wherein the wherein the projections comprise discrete, non-elongate projections in a grid pattern extending both laterally and longitudinally.
15. A low-profile fluid collection conduit as claimed in claim 14 wherein the wherein the discrete projections comprise generally conical projections.
16. A low-profile fluid collection conduit as claimed in claim 14 wherein the wherein the discrete projections comprise generally nub-like projections.
17. A low-profile subsurface fluid conveyance conduit grid, comprising: at least one high-volume, low-profile fluid trunk conduit; at least two medium-volume, low-profile fluid branch conduits connected to and feeding into the at least one high-volume, low profile trunk conduit; and at least four lower-volume, low-profile collector conduits connected to and feeding into the at least two medium-volume, low profile branch conduits, with each branch conduit being connected to at least two of the collector conduits, wherein surficial fluid can be drawn into the smaller collector conduits, gathered into the somewhat larger branch conduits, and finally into the trunk conduit, and wherein at least one of the trunk conduit, the branch conduits, and the collector conduits comprise an elongate outer cover having an upper portion and a lower portion generally opposite the upper portion, with the outer cover being much wider than it is tall and defining an interior volume and including an elongate rigid spacer fitted within the interior volume of the elongate outer cover, the elongate spacer allowing the majority of the interior volume to be unfilled so as to permit the flow of fluid along and within the elongate outer cover.
18. A low-profile subsurface fluid conveyance conduit grid as claimed in claim 17 further comprising gas collection strips positioned under at least some of the conduits.
19. A low-profile subsurface fluid conveyance conduit grid as claimed in claim 18 wherein the gas collection strips are elongate and comprise an elongate sheet comprising a panel and a series of projections extending from the panel.
20. A low-profile subsurface fluid conveyance conduit grid as claimed in claim 17 wherein the fluid includes at least some water.
21. A low-profile subsurface fluid conveyance conduit grid as claimed in claim 17 wherein the fluid is surficial landfill gas.
22. A low-profile subsurface fluid conveyance conduit grid as claimed in claim 21 wherein the grid is adapted for use under the surface of a landfill, the grid further comprising an impermeable membrane positioned under the surface of the landfill and over the conduits.
23. A low-profile subsurface fluid conveyance conduit grid as claimed in claim 21 wherein the grid is substantially cruciform in shape and at intersections of various conduits an adapter T or cross is provided.
24. A low-profile subsurface fluid conveyance conduit grid as claimed in claim 23 wherein the adapter T or cross has an upper opening and is provided with a cover for covering the upper opening.
25. A low-profile subsurface fluid conveyance conduit grid as claimed in claim 17 wherein the at least one trunk conduit and the at least two branch conduits each comprise an elongate, non-perforated outer cover.
26. A low-profile subsurface fluid conveyance conduit grid as claimed in claim 17 wherein the at least four collector conduits each comprise an elongate perforated outer cover.
27. A low-profile subsurface fluid conveyance conduit grid as claimed in claim 25 wherein the elongate outer cover comprises a polymer.
28. A low-profile subsurface fluid conveyance conduit grid as claimed in claim 26 wherein the elongate outer cover comprises a polymer.
29. A low-profile subsurface fluid conveyance conduit grid as claimed in claim 17 wherein the collector conduits have an aspect ratio of width to height of more than 10:1.
30. A low-profile subsurface fluid conveyance conduit grid as claimed in claim 17 wherein the collector conduits have an aspect ratio of width to height of more than 20:1.
31. A low-profile subsurface fluid conveyance conduit grid as claimed in claim 17 wherein the collector conduits have an aspect ratio of width to height of more than 50:1.
32. A low-profile subsurface fluid conveyance conduit grid as claimed in claim 17 wherein the collector conduits have a height of between about inch and about 3 inches.
33. A low-profile subsurface fluid conveyance conduit grid as claimed in claim 17 wherein the collector conduits have a height of about one inch.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
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DESCRIPTION OF EXAMPLE EMBODIMENTS
[0048] In an example form, the invention relates to a low-profile fluid collection or conveyance conduit, such as for use at landfills and the like. In another example form, the present invention relates to a low-profile subsurface fluid conveyance conduit grid. Examples of these follow.
A Low-Profile Fluid Conduit and/or Collector and Related Components
[0049] In one example form, the present invention relates to a sub-surface collection or conveyance fluid conduit 50 for collecting and/or conveying sub-surface gas and the like from near the surface of landfills, typically for use with a geomembrane for capping a waste field. The geomembrane is generally impermeable to fluids in order to contain or cap the waste below, and thereby restrict the sub-surface gas from flowing into the atmosphere and to restrict atmospheric air from flowing into the waste below the geomembrane.
[0050]
[0051] Preferably, the outer casing 52 is thin, and forms a conduit with a large aspect ratio of width to height. Also, the conduit 50 is adapted to be quite long and the interior volume is supported and maintained with the aid of a reinforcement corrugation 100. The corrugation 100 serves to provide structural rigidity and integrity against collapse, in order to maintain an open flow volume, despite forces that may otherwise tend to crush the casing 52.
[0052] Thus, in one form the low-profile fluid collection conduit 50 is adapted for use at landfills and the like. In one example, the fluid collection conduit 50 includes an elongate outer cover 52 having an upper portion 53 and a lower portion 54 generally opposite the upper portion, with the outer cover 52 being much wider than it is tall and defining an interior volume 55. An elongate rigid spacer 100 is fitted within the interior volume 55 of the elongate outer cover 52, with the elongate spacer 100 allowing the majority of the interior volume 55 to be unfilled so as to permit the flow of fluid along and within the elongate outer cover 52.
[0053] Optionally, the elongate outer cover 52 is non-perforated. Alternatively, the elongate outer cover 52 can be perforated (see perforations 56 in cover 52 as depicted in
[0054] Preferably, the elongate outer cover 52 is much thinner than it is tall and is flexible. Preferably, the elongate outer cover is made from one or more polymers.
[0055] Preferably, the elongate outer cover 52 has an aspect ratio of width to height of more than 10:1. More preferably, the elongate outer cover 52 has an aspect ratio of width to height of more than 20:1. In a preferred example, the elongate outer cover 52 has an aspect ratio of width to height of more than 50:1.
[0056] Optionally, the elongate outer cover 52 has a height of between about inch and about 3 inches. More preferably, the elongate outer cover has a height of about one inch. Optionally, the elongate cover 50 can have a width of between about one foot and about 8 feet. So for example, the cover 50 can be a foot wide, two feet wide, 3.5 feet wide, 4 feet wide, 6 feet wide, etc.
[0057] While the outer cover 52 can be made of flexible or rigid materials, the spacer 100 should be sufficiently rigid to maintain the shape of the conduit 50. The conduit 50 can be made much longer than the spacer 100 such that several or many such spacers 100 are employed along the length of the conduit 50. By using many spacers 100 of shorter lengths than the conduit 50, the conduit can be assembled with the spacers inside of it and then rolled up for convenient transport. The rolled-up assembly then can be unrolled at the installation site. The rigid spacer 100 can be made as long as the conduit 50, but at the expense of decreasing the flexibility of the assembly, making rolling it up for transport and unrolling it at the jobsite more difficult or impractical.
[0058] Preferably, a collection disk or cover 150 is provided over the aperture or opening 58 for shrouding the orifice/opening against becoming clogged with debris. The collection disk 150 is formed similarly to the conduit 50, with a thin upper covering 151 and a rigid spacer 152 supporting the thin upper cover 151. In this way, the thin upper cover 151 can be fabricated as a flexible element or as a rigid element, as desired.
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[0064] Preferably, the components of this rather flat pipe/conduit provide a gas collection lateral which is a low profile (flat pipe) high gas flow capacity structure encased within an impermeable membrane (hdpe, Ilpe, pvc, etc. . . . ). The unit is utilized as both a gas conveyance and collection point. The gas collection lateral is generally, but not necessarily, 200 ft. in length with a 1 inch height and widths from 1 to 2 foot. The lateral is sealed on one end with an orifice cut into the membrane and a collection disk placed over the orifice to ensure gas flow into the orifice and lateral. The body of the lateral can be fluid-impermeable with a collection orifice on one end and an opening on the other for installation into a reducer tee.
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[0067] The above-described components can be assembled and secured to one another by being welded, glued, taped, clamped or otherwise physically attached to one another, or by other means.
[0068] The sub-surface gas to be collected and withdrawn with the present invention can be any of several sub-surface gases, such as natural gas. The fluid collected and conveyed can be gaseous or liquid.
[0069] A Low-Profile Subsurface Fluid Conveyance or Collection Conduit Grid
[0070] In another example form as shown in
[0071] At least one of the trunk conduit 81, the branch conduits 82, and the collector conduits 83 includes an elongate outer cover having an upper portion and a lower portion generally opposite the upper portion, with the outer cover being much wider than it is tall and defining an interior volume and including an elongate rigid spacer fitted within the interior volume of the elongate outer cover, the elongate spacer allowing the majority of the interior volume to be unfilled so as to permit the flow of fluid along and within the elongate outer cover.
[0072] Optionally, the fluid conveyed within the conveyance conduit grid includes at least some water. Optionally, the fluid includes surficial landfill gas. Optionally, the grid is adapted for use under the surface of a landfill, with the grid further comprising an impermeable membrane positioned under the surface of the landfill and over the conduits.
[0073] Preferably, the grid is substantially cruciform in shape and at intersections of various conduits an adapter T or cross is provided. Optionally, the adapter T or cross has an upper opening and is provided with a cover for covering the upper opening.
[0074] Preferably, the grid includes at least one trunk conduit and the at least two branch conduits each comprise an elongate, non-perforated outer cover. Optionally, the at least four collector conduits each comprise an elongate perforated outer cover.
[0075] Preferably, the elongate outer cover comprises a polymer.
[0076] Preferably, the collector conduits have an aspect ratio of width to height of more than 10:1. More preferably, the aspect ratio is more than 20:1. Indeed, even an aspect ratio of more than 50:1 can be achieved.
[0077] The system is similar to a surficial gas collection system in that it also works with the landfill's continual gas generation and resulting internal positive pressures to push gas to the surface where it is trapped below an impermeable membrane. However, the present gas collection system is differentiated from all other gas collection methods by utilizing a sealed flat piping network with collection points (collection disks) below the membrane (final closure, interim) at locations determined by landfill gas generation modeling.
[0078] The system design, coupled with a membrane cover, creates a superior barrier and conveyance system for fugitive emissions. The radius of influence of the system can be every square foot between the waste mass and the atmosphere.
[0079] The system requires no drilling (wells), no trenching (buried piping), and no above-ground piping. It also produces no condensate, and allows for a significant reduction in effort in monitoring of collection points.
[0080] The system is a designed and manufactured solution that provides for an easy and quick installation of a gas collection system that requires reduced capital costs, lowered O&M costs, stability in gas collection management along with a significant reduction in condensate generation.
[0081] In another example form as shown in
[0082] Further, the low-profile subsurface fluid conveyance conduit and system 200 rests atop a lateral gas conveyance media 270. The lateral gas conveyance media 270 can take several forms, including gravel, rocks, geotextiles, etc. In one example form, the lateral gas conveyance media can be a three-dimensional structure with a generally flat upper portion and studs or protuberances extending downwardly below the flat upper portion, with the space inbetween the protuberances providing a fluid flow path for gas. The lateral gas conveyance media 270 provides a flow path for delivering gas to the low-profile subsurface fluid conveyance conduit and system 200 over extended distances. The lateral gas conveyance media 270 can comprise a generally continuous field of media stretching more or less uniformly in all lateral directions. In other forms, the lateral gas conveyance media 270 can comprise a series generally discrete channels or strips of media stretching more or less in specific lateral directions, forming defined pathways for the gas to flow therealong and be collected by other equipment. For example, as shown in example form in
[0083] As shown in
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[0085] Referring now to
[0086] A medium-volume, low-profile fluid outlet conduit 222 is connected to the second Tee 212 and feeds into a third Tee 213. Tee 213 also collects from two lower-volume collector conduits 207, 208. Thus, the third Tee 213 is collecting from six lower volume conduits 203-208 (directly or indirectly) and is sized accordingly. Third Tee 213 outputs the collected volume to a larger volume (but still low-profile) trunk conduit 223. Thus, the conduits 221, 222, 223 are progressively larger (progressively greater flow capacity).
[0087] With this construction, surficial fluid can be drawn into the smaller collector conduits 203-208, gathered into the increasingly larger branch conduits 221-223. Large trunk conduit 223 is connected to and outputs its fluid to a gas collection header 225. Optionally, this gas collection header 225 can be above ground, while the remainder of the low-profile subsurface fluid conveyance conduit and system 200 can be positioned beneath the surface of the ground. Or, this gas collection header 225 can be below ground, with the remainder of the low-profile subsurface fluid conveyance conduit and system 200.
[0088] In the example shown in
[0089] When the low-profile subsurface fluid conveyance conduit and system 200 is positioned beneath the surface of sloping ground, as depicted in
[0090] The lower volume conduits 203-208 and the collector conduits 221-223 each include an elongate outer cover having an upper portion and a lower portion generally opposite the upper portion, with the outer cover being much wider than it is tall and defining an interior volume and including an elongate rigid spacer fitted within the interior volume of the elongate outer cover, the elongate spacer allowing the majority of the interior volume to be unfilled so as to permit the flow of fluid along and within the elongate outer cover. For example, as shown in
[0091] As shown in
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[0095] It is to be understood that this invention is not limited to the specific devices, methods, conditions, or parameters described and/or shown herein, and that the terminology used herein is for the purpose of describing particular embodiments by way of example only. Thus, the terminology is intended to be broadly construed and is not intended to be limiting of the claimed invention. For example, as used in the specification including the appended claims, the singular forms a, an, and one include the plural, the term or means and/or, and reference to a particular numerical value includes at least that particular value, unless the context clearly dictates otherwise. In addition, any methods described herein are not intended to be limited to the sequence of steps described but can be carried out in other sequences, unless expressly stated otherwise herein.
[0096] While the invention has been shown and described in exemplary forms, it will be apparent to those skilled in the art that many modifications, additions, and deletions can be made therein without departing from the spirit and scope of the invention as defined by the following claims.