APPARATUS AND METHOD FOR PROVIDING ELECTRICAL COMBUSTION CONTROL TO A BURNER
20200124276 ยท 2020-04-23
Inventors
- Christopher A. Wiklof (Everett, WA)
- NICHOLAS S. BROMER (MARIETTA, PA, US)
- ROBERT GEIGER (SEATTLE, WA, US)
- JACKSON MATTHEW PLEIS (CARNATION, WA, US)
- DONALD KENDRICK (BELLEVUE, OK)
- AARON SALZBRUN (UNIVERSITY PLACE, WA, US)
- CHRISTOPHER JAMES LEE (SEATTLE, WA, US)
Cpc classification
F23D14/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23N5/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C99/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23N2227/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23B2900/00006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D11/406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D2207/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/84
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Technologies are provided for a method and an adaptor for introducing electricity into a combustion chamber, for the purpose of electrical flame or combustion control. The adaptor may be placed between a conventional burner assembly and a conventional combustion chamber wall. The adaptor includes an aperture for admitting electricity into the combustion chamber.
Claims
1. A method, comprising: providing a combustion chamber wall defining a combustion chamber; providing a burner assembly configured to operatively couple to an exterior of the combustion chamber wall and configured to support a combustion reaction inside the combustion chamber; providing an adaptor configured to couple between the burner assembly and the combustion chamber wall, wherein the adaptor further comprises an adaptor body defining an aperture configured to pass an electrical conductor therethrough; and coupling the burner assembly to the combustion chamber wall via the adaptor.
2. The method of claim 1, further comprising: passing the electrical conductor through the aperture.
3. The method of claim 2, further comprising: providing an electrical bushing, between the adaptor and the electrical conductor, in the aperture.
4. The method of claim 3, wherein the electrical bushing further comprises ceramic.
5. The method of claim 1, further comprising: providing a power supply disposed outside the combustion chamber and operatively coupled to the electrical conductor; and providing at least one electrode disposed inside the combustion chamber and operatively coupled to the power supply via the electrical conductor.
6. The method of claim 5, further comprising: configuring the power supply and the at least one electrode to cooperate to apply electrical energy in proximity to the combustion reaction.
7. The method of claim 5, further comprising: configuring the power supply to output a high voltage electrical signal through the electrical conductor to the at least one electrode.
8. The method of claim 5, further comprising: configuring the power supply to output a high voltage electrical signal greater than about 20 kilovolts through the electrical conductor to the at least one electrode.
9. The method of claim 5, further comprising: configuring the at least one electrode to apply an electrical field near the combustion reaction.
10. The method of claim 5, further comprising: configuring the at least one electrode to output charged particles to the combustion reaction.
11. The method of claim 5, further comprising: configuring the at least one electrode to not form an electrical spark.
12. The method of claim 5, further comprising: configuring the power supply and the at least one electrode to generate a plasma within the combustion chamber.
13. The method of claim 12, wherein the plasma is a low temperature plasma.
14. The method of claim 13, wherein the low temperature plasma has a temperature too low to ignite a fuel and oxidant mixture.
15. The method of claim 14, wherein the low temperature plasma has sufficient energy to maintain an ignition of the fuel and oxidant mixture.
16. The method of claim 12, wherein the plasma is a high temperature plasma.
17. The method of claim 16, wherein the high temperature plasma has a temperature sufficient to ignite the fuel and oxidant mixture.
18. The method of claim 5, wherein the power source comprises a pulsed power source.
19. The method of claim 18, wherein the pulsed power source is operable to output nanosecond electrical pulses having a duration of between 100 picoseconds and 300 nanoseconds.
20. The method of claim 18, wherein the pulsed power source is operable to output at least 10 kilovolt nanosecond electrical pulses.
21. The method of claim 20, wherein the pulsed power source is operable to output about 30 kilovolt nanosecond electrical pulses.
22. The method of claim 18, wherein the pulsed power source is operable to output nanosecond electrical pulses at a duty cycle of between 1% and 50%.
23. The method of claim 18, wherein the pulsed power source is operable to output pulses at a rate of 10 kilohertz to 100 kilohertz.
24. The method of claim 12, wherein the at least one electrode is a corona electrode.
25. The method of claim 12, wherein the at least one electrode is a dielectric barrier discharge electrode.
26. The method of claim 1, wherein the burner assembly includes a flange configured to couple to the combustion chamber wall; and wherein the adaptor comprises: a proximal coupling surface configured to couple to the burner assembly flange; an adaptor wall projecting away from the proximal coupling surface; and a distal coupling surface coupled to a distal end of the adaptor wall and configured to couple to the combustion chamber wall.
27. The method of claim 26, wherein the adaptor further comprises a proximal adaptor flange on which the proximal coupling surface is formed; wherein the adaptor further comprises a distal adaptor flange on which the distal coupling surface is formed; and wherein the adaptor wall extends from the proximal adaptor flange to the distal adaptor flange.
28. The method of claim 26, wherein the aperture is formed in the adaptor wall.
29. The method of claim 1, wherein the aperture defined by the adaptor body has a shape configured to receive an electrical bushing.
30. The method of claim 29, wherein the aperture defined by the adaptor body is threaded.
31. The method of claim 1, further comprising fastening, with fasteners, the adaptor to the burner assembly and to the combustion chamber wall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
DETAILED DESCRIPTION
[0019] In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. Other embodiments may be used and/or other changes may be made without departing from the spirit or scope of the disclosure.
[0020]
[0021] The inventors are primarily concerned with combinations in which the burner assembly 104 is attachable and detachable from the combustion chamber wall 106. Conventionally, the burner assembly 104 and the combustion chamber wall 106 are removably fastened directly to each other by bolts.
[0022] Control of combustion by high-voltage electricity inside the combustion chamber 107 has been found by the applicants to have strong and beneficial effects on flame shape and flame chemistry. The use of electricity for flame control is described in co-pending U.S. application Ser. No. 14/029,804, entitled CLOSE-COUPLED STEP-UP VOLTAGE CONVERTER AND ELECTRODE FOR A COMBUSTION SYSTEM, filed Sep. 18, 2013 (docket no. 2651-050-03); Ser. No. 14/144,431, entitled WIRELESSLY POWERED ELECTRODYNAMIC COMBUSTION SYSTEM, filed Dec. 30, 2013 (docket no.: 2651-159-03); and Ser. No. 14/179,375, entitled METHOD AND APPARATUS FOR DELIVERING A HIGH VOLTAGE TO A FLAME-COUPLED ELECTRODE, filed Feb. 12, 2014 (docket no.: 2651-111-03); the contents of which are each incorporated herein by reference.
[0023]
[0024] The combustion system 100 includes the combustion chamber wall 106 defining the combustion chamber 107. The burner assembly 104 is configured to operatively couple to an exterior of the combustion chamber wall 106 and to support a combustion reaction inside the combustion chamber 107. For example, when coupled directly together, the burner assembly 104 and combustion chamber wall 106 can form a conventional combustion system. One object of embodiments described herein is to allow retrofitting such a conventional combustion system to an upgraded combustion system wherein high voltage electrical energy is applied to one or more electrodes 110 proximate to a combustion reaction inside the combustion chamber 107.
[0025] In an embodiment, the adaptor 109 is configured to couple between the burner assembly 104 and the combustion chamber wall 106. The adaptor 109 can include an adaptor body defining an aperture 118 configured to pass an electrical conductor therethrough. The electrical conductor can be configured to carry a high voltage electrical signal from outside the combustion chamber wall 106 to inside the combustion chamber 107 through the adaptor body aperture 118.
[0026] The aperture 118 can be configured to receive an electrical bushing 214 (shown in
[0027] Also shown in
[0028] In an embodiment, portions of the electrodynamic combustion system 100 may optionally include the power supply 112, which can be configured as a portion of a voltage controller 108. The voltage controller 108 may include analog circuitry, a processor, and/or a computer, and may adjust the voltage of the power supply 112 according to timing, flame feedback, predetermined criteria, etc. If a processor or a computer is included, it will be operated as a programmed computer, and when not running may store the program in a non-transitory medium. In addition to the illustrated power supply (and/or current source) 112 disposed outside of the combustion chamber 107 or the combustion chamber wall 106, there may also be provided other sources of voltage or current, or circuit components, disposed inside the combustion chamber 107 or on its wall 106; for example, transformers, rectifiers, and the like may be disposed inside the adaptor 109 and/or inside the combustion chamber wall 106, or in the combustion chamber 107 or in a burner tile, and may act as functional parts of the electrodynamic combustion system 100. Such internal components might, for example, permit the electricity arriving at the adaptor 109 from the electrodynamic combustion system power supply 112 to be replaced or augmented by a source of relatively low-voltage electricity, which would increase safety; they might include a voltage converter that may include a transformer, a switching power supply, a charge pump, and/or a voltage multiplier, for example.
[0029] The electrodynamic combustion system power supply 112 may produce electricity selected to create electric fields and/or provide charge to influence the combustion reaction in the combustion chamber 107.
[0030] The adaptor 109 also includes an electrical aperture 118. This electrical aperture 118 may provide a path for electrical connection between elements outside the combustion chamber 107, such as the power supply 112, and elements inside the combustion chamber 107, such as the electrode 110. Optionally, one or more sensors, or other internal electrical components 114 may also be electrically connected to elements outside the combustion chamber 107. In this way, a combustion reaction inside the combustion chamber 107 is controllable by the power supply 112 via an induced charge, voltage, current or electric field in the vicinity of the combustion reaction inside the combustion chamber wall 106. One or more apertures 118 may be provided for various flame- or combustion-control voltages and/or sensor signals.
[0031] According to an embodiment, the inventors contemplate a variant of the adaptor 109 wherein only low voltage signals are passed between outside the combustion chamber 107 and inside the combustion chamber 107.
[0032] In an embodiment, the electrical aperture 118 is configured to pass one or more electrical connection elements to a plasma generator positioned within the combustion chamber 107. The plasma generator is configured to generate a plasma within the combustion chamber 107. The plasma can assist in igniting a combustion reaction within the combustion chamber 107. Additionally or alternatively, the plasma can enhance a stability of a combustion reaction within the combustion chamber 107.
[0033] The plasma generator may be driven to form a high temperature plasma to ignite a combustion reaction within the combustion chamber 107 during an ignition phase, and then form a low temperature plasma to stabilize the combustion reaction during an operation phase.
[0034] In one embodiment, the plasma generator helps to stabilize the combustion reaction. The plasma generator can help to stabilize the combustion reaction by generating a low temperature plasma in the vicinity of the combustion reaction. The low temperature plasma can energize a mixture of fuel and oxidant to promote stable combustion of the fuel and oxidant mixture. For example, if the combustion reaction is unstable at a selected combustion location, the plasma generator can generate the low temperature plasma to energize the fuel and oxidant mixture to promote stable combustion of the fuel and oxidant mixture.
[0035] Generating the low temperature plasma can include generating and outputting oxygen radicals. Generating the low temperature plasma can include ejecting electrons from one or more electrodes 110 of the plasma generator.
[0036] In one embodiment, the plasma generator can output a high temperature plasma including a gaseous mixture of ions and electrons. The high temperature plasma can help ignite the combustion reaction when the combustion reaction is absent.
[0037] In one embodiment, the plasma generator includes multiple electrodes 110 connected to the power supply 112 by electrical connection elements passed through the electrical aperture 118. In one embodiment, the adaptor 109 includes multiple electrical apertures 118 that each receive on or more electrical connection elements. Accordingly, the adaptor 109 can pass multiple electrical connection elements between plasma generation electrodes 110 within the combustion chamber 107 and the power source 112 and/or the combustion controller 108.
[0038] The power source 112 may drive electrodes 110 of the plasma generator to generate the plasma. The power source 112 may include a pulsed power source 112 that may be operated to output nanosecond pulses such that the electrodes of the plasma generator are driven to generate the low temperature plasma. The low temperature plasma may produce plasma enhanced maintenance of continuous ignition of the fuel and oxidant mixture.
[0039] In one embodiment, the plasma generator includes first and second plasma generation electrodes positioned within the combustion chamber 107. The power source 112 has first and second output terminals. The first and the second plasma generation electrodes are respectively operatively coupled to the first and the second output terminals by electrical connectors passed through the one or more electrical apertures. The power source 112 and the first and the second plasma generation electrodes may be operable to cause a low temperature plasma to form within or adjacent to a selected location for the combustion reaction.
[0040]
[0041] The aperture or apertures 118 may be located outside of a primary air flow can 208 that is disposed inside the adaptor 109 (generally, this is a smaller tube inside the tube 202 illustrated in
[0042]
[0043] To be able to assemble the electrodes 110 first and then add the burner assembly 104, a person skilled in the art may need to add an open-ended slot 210 in the primary air flow can 208 that will allow the primary air flow can 208 to be inserted without mechanical interference with the electrode 110. In an embodiment, the inventors contemplate providing the adaptor 109 as a kit including a cutting or drilling template for specifying modification(s) to be made to the primary air flow can 208 or other component of the burner assembly 104. However, one purpose for the adaptor 109 is to allow a standard burner assembly 104 (e.g., fuel source, fuel nozzle, air source, air damper, blower, premixer, and/or controller, with associated parts) to be used. Hence, the inventors contemplate looping the electrodes 110 and/or leads from the aperture 118 around the distal end of the primary air flow can 208 when the primary air flow can 208 is in place (for systems that include primary air flow cans 208). In this way, there is no change to the burner assembly 104 and no mechanical interference. Thus, the adaptor 109 includes cases of the electrode 110 passing through the slot 210 or fitting in the primary air flow can 208, and cases of the electrode 110 remaining outside the primary air flow can 208.
[0044] In this embodiment, the feed-through or aperture 118 conducts electricity or signals through the tube 202 wall so as to electrically connect the power supply 112 (shown in
[0045] It is known in the art that the primary air flow can 208 may separate primary from secondary combustion air. Consequently, no matter where the electrode 110 is (inside or outside the primary air flow can 208), it likely is in combustion air flow. If the primary air flow can 208 is provided or used, then the flame may include a primary flame that is supported by fuel and primary combustion air supplied inside the primary air flow can 208, while the region in between the primary air flow can 208 and the inside of the tube 202 contains secondary combustion air but not substantial fuel. In this case, it may be practical to pass an electrode through an open hole or opening in the side of the tube 202. That is, the insulator 214 surrounding the conductor 212 might be omitted and replaced with air, if the resulting opening were not to upset the airflow balance of the combustion, and if the central conductor 212 were mechanically supported in such a way that it would not touch the edges of the hole in the tube 202.
[0046] The conductor 212 may in some instances be integral with the electrode 110.
[0047] In embodiments, the distal flange 206 of the adaptor 109 may be fastened to the combustion chamber wall 106 with threaded fasteners (i.e., bolts, studs and nuts, or screws) deployed in a substantially circular layout onto a steel plate forming the outer surface of the combustion chamber wall 106 (shown in
[0048] The proximal and the distal flanges 204, 206 are respective examples of a proximal mount (adjacent the burner assembly 104) and a distal mount (adjacent the combustion chamber wall 106).
[0049] In an embodiment, the axial length of the flanged tube 202 of
[0050] In one embodiment, the flanged tube 202 may include multiple electrical apertures 118 each configured to pass one or more conductors 212 into the combustion chamber 107. In one embodiment, an electrical aperture 118 can pass multiple electrical conductors that are electrically insulated from each other, for example by each being coated in a insulator material.
[0051] The adaptor 109 can pass one or more conductors to one or more plasma generation electrodes positioned within the combustion chamber 107, as described in relation to
[0052]
[0053] The insulation sections or portions of the compound plate 306 surround bolt holes 308 (for simplicity of illustration, only one is shown, in
[0054] When bolts through the bolt holes 308 are tightened, the metal portion 310 of the compound plate 306 can be held tightly by compressive force and thereby hold the electrode 110 immobile. In an embodiment, the sandwich of insulating plates 302-304 may be encased in additional metal plates 314 and 316, for mechanical strength. These may be omitted if the burner assembly 104 and the combustion chamber wall 106 are rigid enough and a compression-force annulus or area between the burner assembly 104 and the combustion chamber wall 106 is wide enough to provide sufficient support for the metal portion 310 and the electrode 110 fixed to it.
[0055] In an embodiment, the inventors contemplate applying high voltages of up to or beyond about 20 kV. In another embodiment, the inventors contemplate applying high voltages up to or beyond 40 kV. This implies that the insulating plates 302, 304 might need to be only a few millimeters thick, and that the entire sandwich might be as little as a fraction of an inch in thickness, thereby shifting the position of the burner assembly 104 relative to the combustion chamber wall 106 by only that amount, as compared to its position without the adaptor 109.
[0056] While only one metal portion 310 is illustrated in
[0057]
[0058] This embodiment has several advantages. First, the burner assembly 104 offset as compared to that without is negligible. Second, the electrode 110 can be fastened directly to the inner threaded end of the central conductive rod 408, or, to the threads 406 at the inner ends of the bolts 400 by insulating supports that thread onto the bolt threads 406, either of which will provide good mechanical support if the electrodes 110 extend into the combustion chamber 107, and the hollow bolts 400 may allow for rotation of the electrodes 110 about the bolt axes (an axis is shown by a dot-dash line in
[0059] A fourth embodiment can include a metallic flanged tube through which magnetic fields can propagate. If needed, the tube can include a window. The window can be covered with a sheet of material relatively impervious to air and/or flame but able to pass magnetic fields, or may be open. Such a window will allow the construction of a transformer, with a low-voltage coil on the outside of the adaptor 109 for safety, but with a high-voltage coil on the inside for flame control by the electrodes 110. In this embodiment, the tube itself or the window constitutes an electrical aperture (because the magnetic fields, even if not themselves electrical, act to pass electricity).
[0060] A fifth embodiment may use the tube 202, between the proximal and the distal flanges 204, 206, as the core of a transformer. An inner high-voltage coil can be grounded at one end and, at the other end, be connected to or include the aperture 118. An outer, low-voltage coil can drive the inner coil. This embodiment may include a grounded metal housing for safety.
[0061]
[0062] In all the embodiments discussed above, the electrical aperture 118 acts to pass through electricity needed for electrodynamic combustion control. Thus the type and thickness of insulation, and the arrangement of the parts, must be such that there is not substantial leakage of electricity to the burner assembly 104 (shown in
[0063]
[0064] According to an embodiment, the method 600 further includes passing the electrical conductor through the aperture. In one embodiment, the method 600 further includes providing an electrical bushing, between the adaptor and the electrical conductor, in the aperture. The electrical bushing further may include ceramic.
[0065] According to an embodiment, the method 600 further includes providing a power supply disposed outside the combustion chamber and operatively coupled to the electrical conductor, and providing at least one electrode disposed inside the combustion chamber and operatively coupled to the power supply via the electrical conductor. In one embodiment, the method 600 further includes configuring the power supply and the at least one electrode to cooperate to apply electrical energy in proximity to the combustion reaction. In another embodiment, the method 600 further includes configuring the power supply to output a high voltage electrical signal through the electrical conductor to the at least one electrode. Additionally and/or alternatively, the method 600 further includes configuring the power supply to output a high voltage electrical signal greater than about 20 kilovolts through the electrical conductor to the at least one electrode.
[0066] According to an embodiment, the method 600 further includes configuring the at least one electrode to apply an electrical field near the combustion reaction. In another embodiment, the method 600 further includes configuring the at least one electrode to output charged particles to the combustion reaction. Additionally and/or alternatively, the method 600 further includes configuring the at least one electrode to not form an electrical spark.
[0067] According to an embodiment, the method 600 further includes configuring the power supply and the at least one electrode to generate a plasma within the combustion chamber. In one embodiment, the plasma is a low temperature plasma. The low temperature plasma may have a temperature too low to ignite a fuel and oxidant mixture. Additionally and/or alternatively, the low temperature plasma may have sufficient energy to maintain an ignition of the fuel and oxidant mixture. In another embodiment, the plasma is a high temperature plasma. The high temperature plasma may have a temperature sufficient to ignite the fuel and oxidant mixture.
[0068] According to an embodiment, the power source includes a pulsed power source. In one embodiment, the pulsed power source is operable to output nanosecond electrical pulses having a duration of between 100 picoseconds and 300 nanoseconds. In another embodiment, the pulsed power source is operable to output at least 10 kilovolt nanosecond electrical pulses. Additionally and/or alternatively, the pulsed power source is operable to output about 30 kilovolt nanosecond electrical pulses. In an embodiment, the pulsed power source is operable to output nanosecond electrical pulses at a duty cycle of between 1 and 50%. In another embodiment, the pulsed power source is operable to output pulses at a rate of 10 kilohertz to 100 kilohertz.
[0069] According to an embodiment, the at least one electrode is a corona electrode. In another embodiment, the at least one electrode is a dielectric barrier discharge electrode.
[0070] According to an embodiment, the burner assembly includes a flange configured to couple to the combustion chamber wall, and the adaptor includes a proximal coupling surface configured to couple to the burner assembly flange, an adaptor wall projecting away from the proximal coupling surface, and a distal coupling surface coupled to a distal end of the adaptor wall and configured to couple to the combustion chamber wall. In one embodiment, the adaptor further includes a proximal adaptor flange on which the proximal coupling surface is formed. The adaptor may further include a distal adaptor flange on which the distal coupling surface is formed, The adaptor wall may extend from the proximal adaptor flange to the distal adaptor flange. In another embodiment, the aperture is formed in the adaptor wall. Additionally and/or alternatively, the aperture defined by the adaptor body has a shape configured to receive an electrical bushing. In one embodiment, the aperture defined by the adaptor body is threaded.
[0071] According to an embodiment, the method 600 further includes fastening, with fasteners, the adaptor to the burner assembly and to the combustion chamber wall.
[0072] While various aspects and embodiments have been disclosed herein, other aspects and embodiments are contemplated. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated by the following claims.