HAND ASSIST ORTHOTIC
20200121541 ยท 2020-04-23
Inventors
- Rob Wudlick (Excelsior, MN, US)
- Eli Krumholz (Minneapolis, MN, US)
- James Rohl (Prescott, WI, US)
- Joe Schachtner (St. Paul, MN, US)
- Brett Neubauer (Eagan, MN, US)
- Angie Conley (Minneapolis, MN, US)
- Mark Oreschnick (Inver Grove Heights, MN, US)
- Shawna Persaud (Apple Valley, MN, US)
- Keddy Conocchioli (Austin, TX, US)
- Travis Yoch (Woodbury, MN, US)
- Chris Narveson (Minneapolis, MN, US)
- Rob Roberts (St. Paul, MN, US)
Cpc classification
A61H2201/5048
HUMAN NECESSITIES
A61H2201/169
HUMAN NECESSITIES
A61H2201/14
HUMAN NECESSITIES
International classification
Abstract
A hand orthotic configured to provide torque assistance with multiple degrees of freedom, including the flexion of the pinky, ring, middle, and index fingers, as well as providing torque assistance for the flexion and abduction of the thumb. The hand orthotic including a hand interface, a control module including at least a first driver and a second driver, and a plurality of cables including at least a first cable operably coupling the first driver to a thumb portion of the hand interface and a second cable operably coupling the second driver to the thumb portion of the hand interface, wherein the first drivers configured to provide an augmented abduction motion to the thumb portion and the second drivers configured to provide an augmented flexion motion to the thumb portion.
Claims
1. A hand orthotic comprising: a hand interface operably coupleable to a hand of a user, the hand interface including a thumb interface formed of a resilient material; a control module operably coupleable to a forearm of a user, the control module including at least a first driver and a second driver; and a plurality of cables operably coupling the hand interface to the control module, the plurality of cables including at least a first cable operably coupling the first driver to a portion of the thumb interface and a second cable operably coupling the second driver to a portion of the thumb interface, wherein the first driver is configured to provide an augmented abduction motion to the thumb interface and the second driver is configured to provide an augmented flexion motion to the thumb interface.
2. The hand orthotic of claim 1, wherein the resilient material of the thumb interface naturally biases the thumb interface against a first tensile force and a second tensile force provided by the respective first and second cables toward a neutral position.
3. The hand orthotic of claim 1, wherein the resilient material of the thumb interface is constructed of a thermoplastic elastomer.
4. The hand orthotic of claim 2, wherein the thumb interface further includes at least one resilient stiffening member configured to bias the thumb interface against at least one of the first tensile force or second tensile force toward the neutral position.
5. The hand orthotic of claim 1, wherein the thumb interface includes a sleeve portion configured to at least partially fit over a thumb of a user, and a metacarpal extension portion operably coupled to the sleeve portion and configured to reside in proximity to a metacarpal bone of a user.
6. The hand orthotic of claim 5, wherein the sleeve portion includes structure defining a first cutout in proximity to a distal interphalangeal joint of a user and a second cutout in proximity to a proximal interphalangeal joint of the user, thereby promoting ease in bending of the sleeve in proximity to first and second cutout.
7. The hand orthotic of claim 1, wherein the hand interface further includes a plurality of finger interfaces.
8. The hand orthotic of claim 1, wherein the hand interface is customizable to meet the size and assistant needs of a user.
9. The hand orthotic of claim 1, wherein the thumb interface includes a top portion and a bottom portion configured to selectively couple to one another during donning and doffing of the hand interface.
10. A hand orthotic comprising: a hand interface; and a control module including a plurality of motors and corresponding gearboxes operably coupled to the hand interface via a plurality of cables, the control module further including a gearbox isolation lock configured to selectively shift between a rotation position enabling rotation of the respective plurality of motors and corresponding gearboxes, and a lockout position configured to at least partially isolate the plurality of motors and corresponding gearboxes from loads experienced by the plurality of cables.
11. The hand orthotic of claim 10, wherein the hand interface includes a plurality of finger interfaces operably coupleable to fingers of a user.
12. The hand orthotic of claim 11, wherein each of the plurality of finger interfaces includes a sleeve portion configured to at least partially fit over a finger of a user, and a metacarpal extension operably coupled to the sleeve portion and configured to reside in proximity to a metacarpal bone of a user.
13. The hand orthotic of claim 11, each of the plurality of finger interfaces includes structure defining a first cutout in proximity to a distal interphalangeal joint of a user and a second cutout in proximity to a proximal interphalangeal joint of the user, thereby promoting ease in bending of the finger interfaces in proximity to first and second cutout.
14. The hand orthotic of claim 11, wherein each of the plurality of finger interfaces includes a top portion and a bottom portion configured to selectively couple to one another during donning and doffing of the hand interface.
15. The hand orthotic of claim 10, wherein hand interface is constructed of a resilient material configured to naturally biases a respective plurality of finger interfaces against tensile forces provided by the respective plurality of cables toward a neutral position.
16. The hand orthotic of claim 15, wherein the resilient material of the hand interface is constructed of a thermoplastic elastomer.
17. The hand orthotic of claim 10, wherein the hand interface includes one or more resilient stiffening member configured to bias a respective finger interface against a tensile force provided by one of the plurality of cables toward a neutral position.
18. A method of controlling a hand orthotic, comprising: receiving a hand interface pre-shaping command; controlling a plurality of drivers to drive individual finger interfaces of a hand interface to predetermined positions according to the pre-shaping command; and activating a head worn orientation sensor to receive one or more grip commands.
19. The method of claim 18, wherein the hand interface pre-shaping command is received as a voice command signal.
20. The method of claim 18, wherein a forward tilt of the head worn orientation sensor is received as a first grip command to tighten a grip of the hand interface, and a rearward tilt of the head worn sensor is received as a second grip command to loosen a grip of the hand interface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The disclosure can be more completely understood in consideration of the following detailed description of various embodiments of the disclosure, in connection with the accompanying drawings, in which:
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[0041] While embodiments of the disclosure are amenable to various modifications and alternative forms, specifics thereof shown by way of example in the drawings will be described in detail. It should be understood, however, that the intention is not to limit the disclosure to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the subject matter as defined by the claims.
DETAILED DESCRIPTION
[0042] Referring to
[0043] It is to be appreciated that the term user or patient refers to any individual wearing or using any of the example embodiments described herein or alternative combinations thereof, whether human, animal, or inanimate. Additionally, it is to be appreciated that the terms top and bottom, particularly with reference to the hand interface, refer to respective portions of the hand interface configured to be positioned in proximity to a top or backside of a user's hand and a bottom or palm side of a user's hand, regardless of whether the orthotic 100 described herein is aligned with a gravitational frame of reference.
[0044] Referring to
[0045] With additional reference to
[0046] In some embodiments, the sleeve portion 114 can wrap around a tip of a finger of the user, thereby inhibiting a sliding of the finger interface 108 relative to the finger of the user during flexion/extension and/or abduction/adduction. In other embodiments, the sleeve 114 can be configured to expose the fingertip of the user (as depicted in
[0047] A natural resiliency of the construction material can retain a sufficient amount of mechanical energy to generally bias the finger interface 108 to a neutral or extended position (as depicted in
[0048] The biasing force of the stiffening members 128A-C can be selected to meet the needs of the user. If an additional biasing force is desired, one or more resilient stiffening members or springs 128A-C can be added to a surface of the finger interface 108. For example, as depicted, one or more stiffening members 128A can be received within a compartment 130A located on one or both sides of the finger interface 108. Additionally, one or more stiffening members 128B/C can be received within a pair of compartment 130B/C located on the metacarpal extension 116. In some embodiments, the one or more stiffening members 128A-C can be in the form of nitinol rods, which can combine memory effect properties, with a high degree of elasticity and a high damping capability. In other embodiments, the hand interface 102 can include one or more thermoplastic elastomer (TPE) springs position within the distal interphalangeal 122, proximal interphalangeal 124 and metacarpophalangeal 126 cutout areas.
[0049] In some embodiments, the finger interface 108 can include a cavity 132 configured to house a sensor 134 and/or magnet 135. In some embodiments, the sensor 134 can be a force sensor, configured to provide haptic or visual feedback to the patient via one or more vibration motors, lights or LEDs positioned on the hand orthotic 100. For example, in one embodiment, the haptic feedback can be provided to the fingertips, back of the user's hand, or other area on the user with tactile sensation. In some embodiments, the sensor 134 can be an RFID sensor configured to sense a corresponding RFID tag in a daily use item, which can in turn communicate with the control module 104 for automatic adjustment of the hand interface 102. In yet another embodiment, the sensor 134 can be a camera configured to provide a visual detection/feedback of an applied grip strength (e.g., via deformation of the object being manipulated). In embodiments with a magnet 135, a magnetic attachment can be included in daily use items (e.g., eating utensils, a toothbrush, hair combs, etc.), which can magnetically locked into place via the magnet 135 to assist with activities of daily living.
[0050] With continued reference to
[0051] The palm interface 112 can route the cables 106A-E from the control module 104 to the various finger interfaces 108A-D, 110, for example via a plurality of channels 136, 138, 140, 142, and 144 configured to minimize cable 106 exposure and potential pressure points on a user. In some embodiments, the channels 136, 138, 140, 142, and 144 can be constructed of a material having a low coefficient of friction to minimize frictional loss, a relatively high hardness to prevent wear, and a high degree of flexibility. For example, in one embodiment, the channels 136, 138, 140, 142, and 144 can be constructed out of polytetrafluoroethylene (PTFE). In one embodiment, the same type of material can also line the conduits 118 and anchors 120, 121 of the finger interfaces 108A-D, 110.
[0052] As depicted in
[0053] With reference to
[0054] With reference to
[0055] With reference to
[0056] With reference to
[0057] With additional reference to
[0058] Referring to
[0059] The control module 104 can include a distributed power system to provide automated feedback to grasp objects of various shapes and weights with grip compliance. The use of multiple motors 162A-E offers independent control of the various finger interfaces 110, 108A-D, enabling a wide variety of grip options. In some embodiments, the motors 162 can be configured to stall when they reach maximum resistance, which can depend on the electrical power supply to the motor 162. Adjustment of the electrical power supply to the motor 162 can establish the maximum resistance or grip strength. For example, in one embodiment, the control module 104 can be configured to establish a grip strength specific to the task to be accomplished (e.g., control module 104 can adjust the electrical power supply to establish a 3.4 N grip strength when handling a glass of liquid and a 0.5 N grip strength when handling keys and/or a credit card. In one embodiment, when one motor stalls the other motors can continue until they all reach the same resistance for a compliant grip.
[0060] A rotary encoder 166 (as depicted in
[0061] With continued reference to
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[0063] In one embodiment, the gearbox isolation lock 182 can be composed of a linear actuator 184, one or more locking slide rails 186 and a plurality of hex head pulleys 188A-C corresponding to the respective motors and/or gearboxes 162/164. The linear actuator 184 can be used to engage the locking side rails 186. As the user engages the isolation lock 182, a position control algorithm can rotate the pulleys 188 a small amount to the nearest locking configuration. The linear actuator 184 can translate the locking slide rails 188 from a operational position (as depicted in
[0064] With additional reference to
[0065] With reference to
[0066] With reference to
[0067] At S202, the user can command the hand orthotic to form a particular hand pose or desired precision grip. Individual finger control allows for automatic finger pre-shaping of a predefined grip utilizing different combinations of fingers. In one embodiment, the command can be voice-activated command, which in one embodiment can be received via a mobile computing device 174 (depicted in
[0068] At S204, the command is received and processed by the control unit 170, which in turn interprets the desired grip (e.g., finger interface position) and force limit (e.g., maximum electrical supply to the motor) for finger pre-shaping. At S206, the control unit 170 can drive the respective motors 162 until the various finger interfaces 108A-D, 110 are in their desired hand pose or precision grip positions (e.g., based on an output signal from the rotary encoder 166).
[0069] At 208, the user can use the head orientation sensor 170 to precisely open and close the grip with visual feedback. For example, in one embodiment, the control unit 170 can receive instruction from the head orientation sensor 176, thereby enabling the user to tilt their head forward to tighten the grip of the hand interface 102 around the object they wish to grip, or tilt their head backward to loosen the grip of the hand interface 102. In one embodiment, when the voice command is given at S202, the head position as noted and it becomes the midpoint for tilt sensing at S208. Thereafter, the angle of tilt of the user's head can dictate the speed of the tightening or loosening of the handgrip, thereby enabling a user to have precise control yet also quickly open or close the grip. In some embodiments, a dead zone can be established around the midpoint to prevent constant opening and closing of the grip.
[0070] It should be understood that the individual steps used in the methods of the present teachings may be performed in any order and/or simultaneously, as long as the teaching remains operable. Furthermore, it should be understood that the apparatus and methods of the present teachings can include any number, or all, of the described embodiments, as long as the teaching remains operable.
[0071] In one or more examples, the described techniques may be implemented in hardware, software, firmware, or any combination thereof. If implemented in software, the functions may be stored as one or more instructions or code on a computer-readable medium and executed by a hardware-based processing unit. Computer-readable media may include non-transitory computer-readable media, which corresponds to a tangible medium such as data storage media (e.g., RAM, ROM, EEPROM, flash memory, or any other medium that can be used to store desired program code in the form of instructions or data structures and that can be accessed by a computer). Instructions may be executed by one or more processors, such as one or more digital signal processors (DSPs), general purpose microprocessors, application specific integrated circuits (ASICs), field programmable logic arrays (FPGAs), or other equivalent integrated or discreet logic circuitry. Accordingly, the term processor as used herein may refer to any of the foregoing structure or any other physical structure suitable for implementation of the described techniques. Also, the techniques could be fully implemented in one or more circuits or logic elements.
[0072] Various embodiments of systems, devices, and methods have been described herein. These embodiments are given only by way of example and are not intended to limit the scope of the claimed inventions. It should be appreciated, moreover, that the various features of the embodiments that have been described may be combined in various ways to produce numerous additional embodiments. Moreover, while various materials, dimensions, shapes, configurations and locations, etc. have been described for use with disclosed embodiments, others besides those disclosed may be used without exceeding the scope of the claimed inventions.
[0073] Persons of ordinary skill in the relevant arts will recognize that the subject matter hereof may comprise fewer features than illustrated in any individual embodiment described above. The embodiments described herein are not meant to be an exhaustive presentation of the ways in which the various features of the subject matter hereof may be combined. Accordingly, the embodiments are not mutually exclusive combinations of features; rather, the various embodiments can comprise a combination of different individual features selected from different individual embodiments, as understood by persons of ordinary skill in the art. Moreover, elements described with respect to one embodiment can be implemented in other embodiments even when not described in such embodiments unless otherwise noted.
[0074] Although a dependent claim may refer in the claims to a specific combination with one or more other claims, other embodiments can also include a combination of the dependent claim with the subject matter of each other dependent claim or a combination of one or more features with other dependent or independent claims. Such combinations are proposed herein unless it is stated that a specific combination is not intended.
[0075] Any incorporation by reference of documents above is limited such that no subject matter is incorporated that is contrary to the explicit disclosure herein. Any incorporation by reference of documents above is further limited such that no claims included in the documents are incorporated by reference herein. Any incorporation by reference of documents above is yet further limited such that any definitions provided in the documents are not incorporated by reference herein unless expressly included herein.
[0076] For purposes of interpreting the claims, it is expressly intended that the provisions of 35 U.S.C. 112(f) are not to be invoked unless the specific terms means for or step for are recited in a claim.