Internal pressure driven engine
10626793 ยท 2020-04-21
Inventors
Cpc classification
F02N5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/282
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B75/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An internal combustion engine or other internal pressure driven engine of the type capable of converting reciprocal linear powered motion into unidirectional rotary motion, the engine having at least one pair of first and second cylinders with each cylinder having a pair of opposed pistons therein forming a pressure chamber therebetween. Outer ends of each piston carries a piston rod connected to a pivot arm of a respective one way clutch which causes the clutch to oscillate back and forth when the piston moves in and out due to pressure or combustion in the pressure chamber. Alternatively, the piston rods may be configured as gear racks in direct operative engagement with pinion gears of the one way clutches. The clutches are parallel and spaced apart from each other near each end of the cylinders. Each clutch carries a gear on one end which intermeshes with a gear rack assembly having gears and a gear rack which drives a crankshaft and auxiliary flywheel operatively connected to a starter. Once the starter is turned on the kinetic energy of the flywheel and gear rack keeps the on/off clutches in continuous oscillation. The oscillating clutches turn unidirectional drive shafts connected through pinion gears to a main output shaft and main flywheel.
Claims
1. An internal combustion engine of the type capable of converting reciprocal linear powered motion into unidirectional rotary motion for acting on an output drive, comprising: at least one pair of cylinders, each cylinder having an annular interior cylinder wall; a pair of opposed pistons within each cylinder, each piston having an inwardly facing end and an outwardly facing end, said pistons and said cylinder wall forming a combustion chamber between inwardly facing ends of said pistons; a piston rod attached to the outer end of each piston and extending axially outwardly from the outer end of the cylinder; creating combustion within said combustion chamber to cause both pistons to move axially in a reciprocating movement to and from each other; a one-way clutch in operative engagement with each outwardly extending piston rod to convert said axial reciprocal movement of said piston rod to unidirectional rotary movement and further effects arcs of operation of said pivot arms through step-by-step intermittent engagements of said one way clutch; and an output drive shaft operatively connected to said one-way clutch.
2. The internal combustion engine as claimed in claim 1, wherein said one-way clutch engages when the piston rod is traveling in one direction and releases when the piston rod is traveling in the opposite direction.
3. The internal combustion engine as claimed in claim 2, further comprising an assembly of a crank shaft and flywheel operatively connected to each pinion gear through a longitudinally reciprocating gear rack, the assembly controlling the engine, and creating a double torque arm.
4. The internal combustion engine as claimed in claim 3, wherein an electric starter is operatively connected to the flywheel to cause starting rotation of the flywheel to start the engine.
5. The internal combustion engine as claimed in claim 2, further comprising a gear rack integrally formed with said piston rod and operatively engaging a pinion gear operatively connected to said one way clutch.
6. The internal combustion engine as claimed in claim 1, having a plurality of pairs of cylinders with each cylinder having a pair of opposed pistons.
7. The internal combustion engine as claimed in claim 6, wherein the pistons move axially in a reciprocating manner with part of the pairs of pistons moving axially outwardly as other pairs of pistons are simultaneously moving axially inwardly.
8. An internal combustion engine of the type capable of converting reciprocal linear powered motion into unidirectional rotary motion for acting on an output drive, comprising: an engine bock having a plurality of pairs of cylinders, each cylinder having an annular interior cylinder wall; a pair of opposed pistons within each cylinder, each piston having an inwardly facing end and an outwardly facing end; said pistons and said cylinder wall forming a combustion chamber between inwardly facing ends of said pistons; a piston rod attached to an outer end of each piston and extending axially outwardly from the outer end of the cylinder; creating combustion within said combustion chamber to cause both pistons to move axially in a reciprocating movement to and from each other; a one-way clutch in operative engagement with each outwardly extending piston rod to convert the axial reciprocal movement of the piston rod to unidirectional rotary movement and further effects arcs of operation of said pivot arms through step-by-step intermittent engagements of said one way clutch; and an output drive shaft operatively connected to said one-way clutch.
9. The internal combustion engine as claimed in claim 8, wherein said one way clutch attached to each pivot arm engages when said pivot arm is traveling in one direction and releases when said pivot arm is traveling in the opposite direction.
10. The internal combustion engine as claimed in claim 9, further comprising an assembly of a crank shaft and flywheel operatively connected to each pinion gear through a longitudinally reciprocating rack gear, said assembly controlling the engine and creating a double torque arm.
11. The internal combustion engine as claimed in claim 8, wherein an electric starter is operatively connected to said flywheel to cause starting rotation of the flywheel to start the engine.
12. The internal combustion engine as claimed in claim 8, wherein said pistons move axially in a reciprocating manner with part of said pairs of pistons moving axially outwardly as other pairs of pistons are simultaneously moving axially inwardly.
13. The internal combustion engine as claimed in claim 9, further comprising a gear rack integrally formed with said piston rod and operatively engaging a pinion gear operatively connected to said one way clutch.
14. An internal combustion engine of the type capable of converting reciprocal linear powered motion into unidirectional rotary motion for acting on an output drive, comprising: an engine block having at least one pair of first and second cylinders with each cylinder having an annular interior cylinder wall; a pair of opposed pistons within each cylinder, each piston having an inwardly facing end and an outwardly facing end; said pistons and said cylinder wall forming a combustion chamber between inwardly facing ends of said pistons; creating combustion within the combustion chamber to cause both pistons to move axially in a reciprocating movement to and from each other; a piston rod pivotally attached to the outer end of each piston and extending axially outwardly from the outer end of the cylinder; each piston rod having an outer end pivotally connected to a pivot arm on a respective one way clutch to cause reciprocal rotation of the one way clutch with the clutch and pivot arm reversing direction of rotation with each outward and inward stroke of said piston; each first and second cylinder of said pair being parallel to each other and spaced apart a sufficient distance from each other so that the end of a piston rod extending from one end of said first cylinder is pivotally connected to a first pivot arm on an adjacent first one way clutch and the end of the piston rod extending from an adjacent end of said second cylinder is pivotally connected to a second pivot arm on the adjacent first one way clutch with one of said piston rods moving in an outward stroke while the other is moving in an inward stroke; said piston rods extending from opposite ends of the first and second cylinders being pivotally connected to pivot arms on a second one way clutch to cause it to simultaneously rotate n a direction opposite to said first one way clutch; and both said first and second pivot arm each connected through a clutch mechanism to an output shaft and drive gear with said clutch effecting arcs of operation of said pivot arms and alternating in step-by-step fashion between engage and disengage positions to convert the reciprocating movement of said first and second pivot arms to continuous unidirectional rotation.
15. The internal combustion engine as claimed in claim 14, further comprising first and second pinion gears respectively moved by said first and second one way clutch and a longitudinally reciprocating gear rack lying between said first and second pinion gears and having teeth engaging both said first and second pinion gears, said longitudinally reciprocating gear rack operatively connected to a crankshaft and flywheel mechanism to provide additional rotational force to assure continual reciprocating movement of said first and second pinion gears, said first and second clutch and their respective pivot arms and of said piston rods connected thereto.
16. The internal combustion engine as claimed in claim 15, wherein an electric starter is operatively connected to said flywheel to cause starting rotation of the flywheel to start the engine.
17. The internal combustion engine of claim 15, further comprising a first intermediate pinion gear between said first pinion gear and said longitudinally reciprocating gear rack and a second intermediate pinion gear between said second pinion gear and said longitudinally reciprocating gear rack.
18. An internal pressure driven engine of the type capable of converting reciprocal linear powered motion into unidirectional rotary motion for acting on an output drive, comprising: an engine block having at least one pair of first and second cylinders with each cylinder having an annular interior cylinder wall; a pair of opposed pistons within each cylinder, each piston having an inwardly facing end and an outwardly facing end; said pistons and said cylinder wall forming a pressure chamber between inwardly facing ends of said pistons; creating pressure within said chamber to cause both pistons to move axially in a reciprocating movement to and from each other; a piston rod pivotally attached to the outer end of each piston and extending axially outwardly from the outer end of the cylinder; each piston rod having an outer end pivotally connected to a pivot arm on a respective one way clutch to cause reciprocal rotation of said one way clutch with said clutch and pivot arm reversing direction of rotation with each outward and inward stroke of said piston; each first and second cylinder of the pair being parallel to each other and spaced apart a sufficient distance from each other so that the end of a piston rod extending from one end of the first piston is pivotally connected to a first pivot arm on an adjacent first one way clutch and the end of the piston rod extending from an adjacent end of said second piston is pivotally connected to a second pivot arm on said adjacent first one way clutch with one of said piston rods moving in an outward stroke while the other is moving in an inward stroke; said piston rods extending from opposite ends of said first and second pistons being pivotally connected to pivot arms on a second one way clutch to cause it to simultaneously rotate in a direction opposite to said first one way clutch; and both said first and second pivot arms each connected through a clutch mechanism to an output shaft and drive gear with said clutch effecting arcs of operation of said pivot arms and alternating in step-by-step fashion between engage and disengage positions to convert the reciprocating movement of the first and second pivot arms to continuous unidirectional rotation.
19. The internal pressure driven engine as claimed in claim 18, wherein said motion conversion means comprises an assembly of a crank shaft and flywheel operatively connected to each pinion gear through a longitudinally reciprocating gear rack, said assembly controlling the engine and creating a double torque arm.
20. The internal pressure driven engine as claimed in claim 19, wherein a starter is operatively connected to said flywheel to cause starting rotation of said flywheel to start the engine.
Description
DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(14) Referring now to the drawings and in particular to
(15) For simplifying the drawings, the detailed shape of the engine block 16 will not be shown since the block may be of any shape needed to contain the various engine components which will later be described herein. The drawings will show the various components of the engine in their relative locations with respect to each other and how they are operatively interconnected with each other. It will be understood that suitable openings in the engine block will be provided for mounting bearings, gears, clutches and various other components of the engine.
(16) The engine 10 shown in
(17) The cylinders 12 and 14 can be bored in the engine block 16 or made as separate parts and fastened to the block. The cylinders may contain conventional spark plugs, intake and exhaust ports or valves (not shown for simplicity).
(18) The upper cylinder 12 has opposed pistons 18L and 18R therein with a combustion or pressure chamber 20 therebetween and the lower cylinder 14 has opposed pistons 22L and 22R with combustion or pressure chamber 24 therebetween.
(19) The pistons 18L and 18R have respective piston rods 26L and 26R pivotally connected to the outer ends thereof and extending axially outwardly therefrom, the outer ends of the piston rods 26L and 26R being respectively connected to pivot arms 28L and 28R, which are respectively connected to clutches 30L and 30R to cause the clutches to rotate a predetermined distance in a reciprocating motion as the pistons move inwardly and outwardly within the cylinder 12. As shown in
(20) Likewise the pistons 22L and 22R have respective piston rods 34L and 34R pivotally connected to the outer ends thereof and extending axially outwardly therefrom, the outer ends of the piston rods 34L and 34R being respectively connected to pivot arms 36L and 36R which are respectively connected to the clutches 30L and 30R to cause the clutches to rotate back and forth a predetermined distance in a reciprocating motion as the pistons move inwardly and outwardly within the cylinder 14.
(21) It may be seen in
(22) Referring now to
(23) The clutches 30L and 30R are both of the type shown in cross section in
(24) When the clutch is engaged, the outer race 54, the inner race 56 and the shaft 40L or 40R rotate together in the same direction. When the clutch is disengaged the outer race 54 rotates in the opposite direction as the inner race 56 and shaft 40L or 40R. The timing of engage and disengage of the clutches is such that the clutch is engaged when the outer race 54 is moving in one direction but is disengaged when the outer race 54 is moving in the opposite direction. Thus it can be seen the inner race 56 and the shafts 40L and 40R are moved only in one direction by step by step intermittent engagement with the outer race 54 but the inner race 56 and shafts 40L and 40R rotate continuously in one direction by forward momentum as will be explained.
(25) In order to start the engine and provide continuous unidirectional rotation of the shafts 40L and 40R a gear and gear rack assembly 62 intermeshes with gears 38L and 38R as will be further described with respect to
(26) Referring now to
(27) After combustions in cylinders 12 and 14, the starter 82 stops and gears 82 and 78 disengage. The engine 10 continues to rotate due to stored kinetic energy in the flywheel 76 and combustion or injection of pressure continues in cylinders 12 and 14. Combustion in cylinders 12 and 14 creates pressure which is applied to the inner ends of the pistons. The pistons 18L and 18R are driven outwardly with equal pressure force and simultaneously pistons 22L and 22R are driven inwardly.
(28) When the piston 18L is pressure driven outwardly, it drives connecting rod 26L which drives pivot arm 28L and engaged one way clutch 30L which is transmitting torque onto shaft 40L. At the same time piston 18R is driven with equal pressure force as is piston 18L. Piston 18R drives connecting rod 26R which drives pivot arm 28R and disengaged one way clutch 30R and pinion gear 38R. Pinion gear 38R drives pinion gear 64R which drives gear rack 66, connecting rod 70, crankshaft 72 and flywheel 76. As gears 38L and 38R mounted on clutches 30L and 30R are caused to intermittently rotate back and forth in an oscillating motion, they in turn, transfer the same oscillation motion to the intermediate gears 64L and 64R which causes the gear rack 66 to move up and down causing continuous movement of the connecting rod 70, rotation of the crankshaft 72 and the flywheel 76.
(29) The clutches 30L and 30R are timed so that when one is engaged the other is disengaged. The intermeshing of the gears of the gear and rack assembly 62 is such that even though only one of the one way clutches 30L or 30R is transmitting rotational force at any one time, this force is transferred through the gears of the assembly and the gear rack 66 to the opposite gear. Once the crankshaft 72 and the flywheel 76 are set in motion, the momentum or kinetic energy of the rotating flywheel 76 causes continuous rotational force to be transferred as continuous oscillating force to the one way clutches 30L and 30R which covert the oscillating motion to continuous rotation of the shafts 40L and 40R, gears 44L, 44R and 46 and ultimately the main drive shaft 48 and the main flywheel 50.
(30) Thus it may be seen that the gear rack assembly 62 serves not only to transfer the rotational force of the starter to the clutches 30L and 30R, but it also operatively interconnects the movement of the piston rods 26L and 34L with piston rods 26R and 34R to assure continuous oscillating movement of the clutches 30L and 30R due to the continuous rotation of the auxiliary flywheel 76.
(31) As apparent from
(32) It will also be appreciated by those skilled in the art that the operation of the system shown in
(33) While for the purpose of simplicity the main description of the operation of the engine deals with the embodiment shown in
(34) Another embodiment of the invention is shown in
(35) Cylinders 12 and 14 are mounted adjacent the opposite ends of clutches 30L and 30R from the cylinders 12 and 14. Cylinder 12 contains opposed pistons 18L and 18R respectively connected to piston rods 26L and 26R which in turn are connected to pivot arms 28L and 28R mounted one end of clutches 30L and 30R. Cylinder 14 contains a pair of opposed pistons, connected to piston rods and pivot arms similar to those associated with cylinder 12 but are not show for the purpose of simplicity. The interaction between the parts associated with cylinders 12 and 14 are similar to those of cylinders 12 and 14 shown in
(36) In
(37) It is also possible that the pistons and piston rods could be connected to two separate clutches instead of a single clutch. In such instance, the pistons need not be moving together in the same respective position within the cylinder. For example one set of pistons could be in the retracted position while the other set of pistons would be in the extended position.
(38) As shown in
(39) It will be appreciated that the embodiments of the invention presented and described above typically employ pivot arms 28, 36 respectively connected to piston rods 26, 34 for transferring the piston force through a gear chain to an output. While the embodiments presented and described are efficient and effective for their intended purpose, the implementation of pivot arms interconnected with piston rods, which are themselves pivotally connected to the associated pistons, result in a torque arm that changes with translational movement. As a result, the output force varies accordingly. While the losses associated with this pivotal action are somewhat minimal, it is most desirable to provide power transmission from the pistons through a torque arm that is constant. Such an embodiment is shown in
(40) With reference now to
(41) As shown in
(42) Also included as part and parcel of the instant invention is a starting mechanism similar to that presented earlier herein. In that regard, a connecting rod 70 connects to a crankshaft 72 which is rotatable through bearings 74, as shown. The crank shaft 72 is connected to an auxiliary flywheel 76, which in turn is connected to a starting motor, driving gear and ring gear, similar to the starting motor 80, driving gear 82 and ring gear 78, not shown here for purposes of simplicity. The connecting rod 70 interconnects with a two-sided gear rack 66 for purposes similar to those presented herein, as will become apparent below.
(43) As shown in
(44) One way clutches 108, 110 are positioned on opposite sides of the cylinders 100-106. These one way clutches operate in a manner similar to that presented above, being freewheeling in one direction and in driving engagement with respective clutch shafts 124, 126 in the other. Each of the one way clutches 108, 110 has a respective center pinion gear 112, 114 and outboard pinion gears 116, 118 associated with the clutch 108, and outboard pinion gears 120, 122 associated with the clutch 110. The clutch shafts 124, 126, selectively driven by the associated one way clutch assembly 108, 110, are rotatably mounted in bearings 42 and appropriately splined, keyed or otherwise connected to respective output drive gears 128, 130. These output drive gears 128, 130 drive an output driven gear 132 splined or otherwise connected to the drive shaft 48.
(45) It will be appreciated by those skilled in the art that axial movement of the piston heads 100a, 100b-106a, 106b, within respective cylinders 100-106, cause the gear racks 100c, 100d-106c, 106d to linearly translate, without rotational movement, across respectively associated outboard pinion gears 116-122, transmitting the resultant rotational movement through clutch shafts 124, 126 to pinion output drive gears 128, 130, which in turn drive output driven gear 132, shaft 48 and flywheel 50.
(46) The starter employed for the internal pressure driven engine 10 includes the flywheel 76, crankshaft 72, and two-sided gear rack 134 connected by an appropriate universal joint or the like to the connecting rod 70. The gear rack 134 is interposed between pinion gear 114 of the one way clutch 110 and pinion gear 112 of the one way clutch 108. The gear rack 134 is appropriately mounted on bearings 136, 138. The gear rack 134 drives pinion gears 112 and 114 of the one way clutches 108 and 110. Starting of the engine with an associated starting motor, driving gear and ring gear (not shown) may be achieved in the fashion presented earlier herein.
(47) It will be readily appreciated by those skilled in the art that the linear translation of the piston rod gear racks 100c, 100d-106c, 106d and their driving interconnection with uniquely associated pinion gears 116-122 achieves the maintenance of a constant torque arm for the output power of the piston heads as they reciprocate within the associated cylinders. Accordingly, power losses are minimized and efficiency is maximized. Those skilled in the art will readily appreciate that the implementation of a piston rod serving as a gear rack in engagement with a pinion gear on a one way clutch may be substituted for the piston rod and pivot arm interconnection in the embodiment earlier presented herein.
(48) Referring now to
(49) Pinion gears 172, 174 are respectively mounted on drive shafts 168, 170, with the pinion gears 172, 174 being operative to mutually exclusively and alternately drive the pinion gear 176 mounted upon output shaft 178. The output shaft 178 is supported by bearing 180, and is interconnected with the output flywheel 182.
(50) With an understanding of the structure just described, those skilled in the art will appreciate that as the pistons 154a-d reciprocate in associated cylinders 152a-d, the associated gear racks 156, 158 cause driving interengagement with pinion gears 160a, b, and 162a, b which, through associated one way clutches 164, 166 in mutually exclusive operative engagement, drive the pinion gear 176 through respective pinion gears 172, 174 mounted upon drive shafts 168, 170.
(51) With reference now to
(52) Many variations of the gears and cylinder arrangements can be used without departing from the scope of the invention so long as the combination of two opposed pistons in each cylinder are connected through on/off clutches and through a gear rack assembly to provide continuous rotation of a main output shaft.
(53) It should also be understood that the overall principle of this engine can be applied to gasoline engines, diesel engines, steam engines or engines using other types of fuel or fluid pressure injected into the cylinders. In cases of steam engines the opposed pistons are caused to move by steam pressure between the pistons rather that combustion of the fuel.