Wind turbine access panel and method for securing same
10626852 · 2020-04-21
Assignee
Inventors
Cpc classification
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2240/95
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/912
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D9/257
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/728
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D80/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to an access panel configured for fixing to a service aperture in a wind turbine tower wall; wherein the access panel comprises a main panel and an adjacent sub-panel; the sub-panel comprising a bearing surface at an edge thereof; the main panel comprising a reference surface at an edge thereof; the main panel and the sub-panel being abuttable along a common seam; the seam comprising a said sub-panel bearing surface abutting a main panel reference surface; the main panel being dimensioned to close a main region of a tower wall aperture whereas the sub-panel is dimensioned to close a first sub-region of the aperture. The invention includes a method according to which the sub-panel is placed into a tower wall aperture and adjusted to bring its bearing surface into a predetermined position. Thereafter, a main panel is placed in the aperture with its reference surface in abutment with the bearing surface, thereby quickly and easily and reliably locating the main panel for securely fixing in the tower aperture.
Claims
1. A method of handling an access panel at a wind turbine tower service aperture, wherein the aperture extends radially about an aperture main axis and the access panel including a main panel having a reference surface at an edge thereof and a sub-panel having a bearing surface at an edge thereof, the method comprising: placing the sub-panel at a first region of the aperture and adjusting the relative radial position between the sub-panel and the aperture to thereby bring the bearing surface into a predetermined position in relation to the aperture; fixing the sub-panel in position in the aperture; positioning the main panel in the aperture at a main region of the aperture by abutting the reference surface against the bearing surface; and fixing the main panel in position in the aperture.
2. The method according to claim 1, wherein the sub-panel includes one or more radial locators, wherein the method further comprises adjusting the one or more radial locators to thereby controllably vary the position of the bearing surface in the aperture.
3. The method according to claim 1, wherein fixing the sub-panel in position in the aperture further comprises clamping the sub-panel in position in the aperture.
4. The method according to claim 3, further comprising adjusting the clamping force that fixes the sub-panel in position in the aperture.
5. The method according to claim 1, wherein fixing the main panel in position in the aperture further comprises clamping the main panel in position in the aperture.
6. The method according to claim 1, further comprising sealing a common seam formed by abutting the reference surface against the bearing surface.
7. The method according to claim 1, further comprising interlocking the reference surface against the bearing surface.
8. The method according to claim 1, further comprising opening the access panel to move equipment into or out of a wind turbine tower.
9. The method according to claim 8, wherein opening the access panel further comprises: removing the main panel from the aperture; and maintaining the sub-panel in place within the aperture as equipment is moved into or out of the wind turbine tower.
10. The method of claim 9, further comprising accessing the inside of the wind turbine tower to remove the main panel from the aperture.
11. The method of claim 10, further comprising opening an auxiliary door in the main panel to access the inside of the wind turbine tower.
12. The method according to claim 9, further comprising repositioning the main panel in the aperture by abutting the reference surface against the bearing surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention and aspects thereof will now be described in more detail, and by way of non-limiting examples, with reference to the not-to-scale, figurative drawings, in which:
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EXAMPLES OF ASPECTS OF THE INVENTION
(15) The towers 2 illustrated in
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(17) The access panel 10 is generally shaped and configured to be seatingly fitted and secured at the tower service aperture 7. To that end, the access panel 10 and the service aperture have a generally similar shape, wherein the access panel 10 is dimensioned such that it is large enough to completely fill the service aperture 7 and to exhibit a slight radial overlap, extending over and onto the tower wall outside surface 31. The example shown in
(18) In aspects, of the invention a wind turbine tower 2 may comprise a tower top region and a tower base region and a longitudinally extending generally cylindrical wall 8. A tower wall 8 may in particular have a wall diameter which progressively decreases in a direction from the base region towards the top region. The tower wall 8 may have having a wall thickness which progressively decreases in a direction from the base region towards the top region. The tower 2 may in particular define an interior region within the wall 8 an exterior outwith the wall 8. The tower wall 8 is provided with a service aperture 7 in its base region, which aperture extends radially about an aperture main axis and which aperture 7 is dimensioned to allow passage therethrough of personnel and equipment between the exterior and the interior region. The tower 2 according to the invention further comprises an access panel 10 removably fixed at the tower aperture 7 and as herein described or defined.
(19) In further optional aspects, the tower wall 8, at a region adjacent the service aperture 7, for example within 1 m of the aperture edge face 32, comprises neither through-holes nor structural welds. In this context, a structural weld may be a weld which directly or indirectly supports the weight of the access panel 10 or at least a substantial or major part of it.
(20) Preferably, the tower wall 8 has a weather- and waterproof painted surface extending over substantially all the exterior region of the wall 8 adjacent the aperture 7. Preferably, the painted surface extends all around an inner rim 9 of the aperture 7 and preferably the painted surface extends about substantially all of an interior wall region 33 and exterior wall region 31 adjacent the aperture 7.
(21) A view of the access panel 10 can be seen in
(22) The access panel extends radially about a main axis 23 which may also be called a closure axis. It denotes an axis normal to the plane of the access panel 10, in particular, normal to a cover panel 63 thereof. It may be coincident with the main axis of a tower wall aperture 7 when fitted in position thereat. The generally planar access panel 10 extends generally radially about the main axis 23. The access panel 10 may comprise fixing elements 40 although these are only partially illustrated for simplicity. In particular the fixing elements 40 may comprise axial clamps 41 of whichfor simplicityonly the anchor portions 42 are shown in
(23) The sub-panel 80 comprises a bearing surface 86 along one edge thereof. In the illustration, the bearing surface presents a planar, flanged face although this is not essential. The bearing surface 86 is configured to co-operate with and to abuttinlgy connect with a correspondingly shaped reference surface 66 provided along one edge of the main panel 60. The abbutting, co-operating bearing and reference surface thereby constitute a seam 76. For improved weatherproofing, a sealing bead may optionally be provided along the seam 76. The seam 76 comprises two mutually separable or releasable parts. In particular, the seam 76 may comprise reference surface 66 and a bearing surface 86. It is not intended to be a permanent fixed connection. The configuration of the respective bearing and reference surfaces 86, 66 may be varied to be overlapping or engaging if desired. Preferably, the sub-panel 80 bearing surface 86 presents a support and locating surface for the main panel 60.
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(25) In
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(28) Also visible in
(29) An optional auxiliary door 90 may also be provided in the access panel 90. As can be appreciated from the relatively smaller dimensions of the auxiliary door 90 in relation to the service aperture 7, the door is intended for use by personnel while the dimensions of the aperture 7 allow for the passage through it of large pieces of equipment, larger than the auxiliary door dimensions. Since it is not envisaged to need to move large pieces of equipment through the service aperture 7, its fixing elements 40 may be of a significantly different type than the opening mechanism of the auxiliary door 90 which may be expected to be in relatively frequent use. Where an auxiliary door 90 is encompassed within the main panel 60, the positioning of the main panel 60 across a main region 52 of the aperture 7 thereby also puts the auxiliary door 90 into position.
(30) Locators 70 which allow to adjust and to hold the position of a part of an access panel 10, such as a sub-panel 80, in a tower wall aperture 7 may take a variety of forms in accordance with the invention. One embodiment of a radial locator will be described with reference to
(31) The particular design of the fixing elements 40 which are illustrated by way of example as axial clamps 41 will be discussed with reference to FIGS. 8, 9a and 9b. An axial clamp 41 comprises an anchor 42, which in this case is shown in the form of a boss which is fixed or welded to the access panel 10 or cover panel 83, 63 thereof. In some embodiments, the anchor 42 may be provided at the side wall 16 or 15 of a main- or sub-panel 60, 80. A clamp head 45 is shown optionally having a narrow waist 35 and a flared claw 36. A shank 49 has a main axis 43 which may be parallel to a closure axis in relation to the access panel 10 or aperture 7. The shank 49 connects the clamp head 45 and the anchor 42 via an adjustment actuator 44 and a shim 46. In embodiments, the shank 49 may be in the form of a threaded bolt. In the embodiment illustrated, the axial clamp 41 thereby optionally comprises a clamp force adjuster 44, a threaded part of which is also the main shank 49 of the axial clamp 41. In the case illustrated, the clamp force adjuster 44 comprises a threaded shaft and a nut. In the case illustrated, actuation of the clamp force adjuster 44 has the dual effect of applying a clamping force via the claw portion 36 and adjusting the effective length of the main shank 49. The clamp head 45 is preferably made of a resilient, elastically deformable material which is deformable under clamping forces applied by manually tightening of the axial clamp 41. The clamp head 45 preferably has a smooth surface and has sufficiently low hardness and sufficient elasticity such that it is not susceptible to scratch or damage a coating on the surface of the tower wall 8. The waist 35 presents an axially extending alignment surface 47 which serves to radially position the access panel 10 against an edge face 32 of the service aperture 7.
(32) Advantageously, the clamp head 45 further comprises an axially tapered surface 48 adjacent and extending radially inward of the alignment surface 47. Thus when the clamp head 45 is drawn axially along the shank 49 towards the anchor 42 in which the shank 49 is held, the tapered surface 48 engages with the inner rim 9 of the tower wall aperture 7 and is caused to slide over it while at the same time pushing the access panel 10 into its intended position. The clamp head preferably exhibits rotational symmetry about its main axis 43 which coincides with a main longitudinal axis of a clamp shank 49.
(33) In operation, a clamping face of the claw 36 abuts against the interior surface 33 of the tower wall 8. The force adjuster 44 may be actuated by tightening it to put the shank 49 under tension and transmit a claiming force F to an interior surface 33 of the tower wall aperture region. The claw 36 thereby serves to pull the access panel 10 securely to abut and rest against the outside surface 31 of the tower wall 8. A sealing bead 57 at the access panel 10 side wall 16 may provide an improved weather proof connection of the access panel 10 when it is fixed and secured in position.
(34) According to aspects of the invention, fixing elements 40 enable the access panel 10 to be secured in place at the aperture 7 preferably without requiring holes to be drilled in the tower wall 8 or welds to be applied thereto. Advantageously therefore, in a tower 2 according to aspects of the invention, there may be no structural welds on the tower wall 8 or no large welds or no welds of any kind.
(35) During use, when installing an access panel 10 according to the invention at the service aperture 7 of a wind turbine tower 2, a bearing surface 86 is pre-established in the aperture 7 by positioning a sub-panel 80 of the access panel 10 such that its bearing surface 86 adopts a predetermined and fixed bearing position in the aperture 7. This operation can be carried out using relatively modest equipment or tools because the dimensions of the sub-panel 80 may be relatively manageable. In most instances, a sub-panel may be expected not to exceed a maximum dimension of about 1 or 2 metres across. If made of a lightweight material such as aluminum, it may be light enough to be handled into position at a tower wall aperture 7 by one or two service personnel. Adjustments to its potion can also be carried out manually using hand held tools and by one or two members of service personnel. Also a fixing operation of the sub-panel 80, once its bearing surface has adopted the predetermined desired relative position in the aperture 7, preferably using fixing elements such as axial clamps 41 described herein, may be carried out by one or two service personnel and hand held tools. A reasonably precise positioning of the sub-panel may be of importance in ensuring a durable and weatherproof fit of the access panel 10 over a service aperture 7. Moreover, in embodiments in which an auxiliary door 90 is provided encompassed in the access panel 10, there is a need for the access panel 10 to be robustly held in position in order to sustain physical usage of the door 90 repeatedly over time. For fixing the sub-panel in position, any appropriate fixing means 40 may be contemplated, including quick-fasteners such as hinged lever type sprung fasteners, latching dogs or other suitable types of clasp or clamp.
(36) Once the sub-panel 80 is securely in position, the much larger main panel 60 may be more swiftly brought into position. Given its considerably larger size and greater weight, the main panel 60 is expected to be suspended from a crane (not shown) by a hoisting point 19 during installation. The size of the main panel 60 makes it not only heavy but susceptible to be caught by gusts of wind making bringing it into position in the aperture 7 particularly difficult, especially under windy conditions. While suspended from the crane, its reference surface 66 may be easily abutted against the bearing surface 86 of the sub-panel 80. The predetermined adjusted position of the bearing surface 86 is measured to take account of the respective, know dimensions of the aperture 7 and of the main panel 60. When the reference surface 66 abuts the bearing surface, a previously determined acceptable fit of the main panel 60 and thereby of the access panel 10 as a whole at the aperture 7 is easily guaranteed without further operations or adjustments. In aspects of the invention, the reference surface 66 and the bearing surface 86 may be configured to mutually interlock such as in a tongue-and groove type arrangement which adds to the effectiveness of the operation of fittingly connecting the two elements. After positioning the main panel 60, it can be fixed using any suitable fixing elements 40 as discussed in relation to the sub-panel and examples of which are described or defined herein. The axial clamps 41 specifically described herein may provide an additional measure to enhance the fit of the main panel 60 and access panel 10 as a whole, such as an axially tapered portion of a surface which abuts a service aperture wall edge surface 32.
(37) When moving large components such as a transformer or other pieces of equipment though the tower wall service aperture 7, the aperture 7 can be opened by removing the main panel 60 of the access panel using a crane as described previously, while leaving the sub-panel 80 in place. After completing moving of large components, the aperture 7 may be swiftly closed again without requiring alignment in relation to the aperture 7 because the bearing surface 86 of the sub-panel 80 provides the requisite guidance into position. The access panel 10 according to the invention is thereby easier to install and easier to operate when needed.
(38) As described herein, additional aspects of the invention include a set of fixing elements at an access panel which fixing elements 40 allow the access panel to be fixed in place, secured, and operated when the access panel 10 is required to be removed, all without weakening the tower wall 8 and without damaging weather-proof coatings thereon. Thereby, the tower access aperture 7 may be configured without a structural aperture framein other words, the tower aperture 7 may have a non-structural aperture frame. Similarly, the access panel 10 according to aspects of the invention may preferably be non-structural in relation to the tower 2.
(39) As will be appreciated, in some aspects presented herein, the access panel 10 of the present invention may be suitable for implementation in outdoor structures other than wind turbines and into which access is occasionally required for personnel or equipment and in which fitting of the access panel or provision of a wall aperture may present similar challenges to those described herein in the context of wind turbine towers.