Apparatus for extracorporeal treatment of blood and method of control of a blood-warming device in an extracorporeal blood treatment apparatus
10625014 ยท 2020-04-21
Assignee
Inventors
Cpc classification
A61M1/3623
HUMAN NECESSITIES
International classification
Abstract
An extracorporeal blood treatment apparatus (1) comprising a control unit (10) connectable to a blood warming device (200) and configured to issue a control signal for the blood warming device, wherein the control signal comprises a command directed to impose to the blood warming device (200) a modality of operation depending upon an identified mode of current operation of the blood treatment apparatus. A method for controlling the blood treatment apparatus (1) and an assembly including the blood treatment apparatus (1) and the blood warming device (200) are also disclosed.
Claims
1. An extracorporeal blood treatment apparatus comprising: a holding portion configured for receiving an extracorporeal blood circuit having a treatment unit, a blood withdrawal line connected to a blood inlet of the treatment unit, and a blood return line connected to an outlet of the treatment unit; a blood pump which, when the extracorporeal blood circuit is received by the holding portion, is configured for controlling the flow of blood flowing through at least one of said blood withdrawal line and blood return line; at least one treatment fluid source; at least one treatment fluid line in fluid communication with the at least one treatment fluid source and in direct or indirect fluid communication with said extracorporeal blood circuit to supply treatment fluid to the extracorporeal blood circuit; and a control unit connectable with a blood warming device having heating components, the control unit being configured to execute a control procedure for the blood warming device to heat and maintain at least a portion of the extracorporeal blood circuit within a desired temperature boundary, wherein the control procedure includes: establishing a communication with said blood warming device, identifying, among a plurality of modes of operation of the apparatus, a current operational mode which the apparatus is performing, calculating an electric power maximum threshold allowed to be supplied to the heating components of the blood-warming device, wherein the power maximum threshold is calculated based at least on measured or set flow rates of the treatment fluid from the at least one treatment fluid source in said at least one treatment fluid line, and generating a control signal for the blood warming device based on the calculated electric power maximum threshold, the control signal comprising at least one of the following: a command directed to impose to the blood warming device a mode of operation and an amount of electric power to be supplied to the heating components of the blood warming device depending upon the identified current operational mode of said apparatus; or an information defining said identified current operational mode.
2. The apparatus of claim 1, wherein the control signal comprises both a command directed to impose to the blood warming device a mode of operation depending upon the identified current operational mode of said apparatus, and information defining said identified current operational mode.
3. The apparatus according to claim 1, wherein identifying the current operational mode of the apparatus comprises checking whether or not the mode of current operation of the apparatus is a mode wherein there is no blood flow through the extracorporeal blood circuit.
4. The apparatus according to claim 1, wherein identifying the current operational mode of the apparatus comprises checking whether or not the mode of current operation of the apparatus is a mode wherein the extracorporeal blood circuit is connected to a patient cardiovascular system.
5. The apparatus according to claim 1, wherein the step of generating a control signal in said control procedure comprises: if the identified current operational mode of the apparatus is a mode where there is no blood flow through the extracorporeal blood circuit or a mode wherein the extracorporeal blood circuit is not connected to a patient cardiovascular system, then configuring said command to impose a switching-off of electric power to at least the heating components of the blood warming device.
6. The apparatus according to claim 1, wherein the control procedure further comprises receiving at least a power information signal including information related to the electric power supplied to the heating components of said blood warming device.
7. The apparatus according to claim 1, wherein when the control signal includes the command, the step of generating a control signal in said control procedure comprises: if the identified current operational mode of the apparatus is a mode wherein there is no blood flow through the extracorporeal blood circuit or a mode wherein the extracorporeal blood circuit is not connected to a patient cardiovascular system, then configuring said command to: impose that the electric power supplied to the heating components of the blood-warming apparatus be set to zero; or impose that the electric power supplied to the heating components of the blood-warming apparatus be set to a minimum, different from zero.
8. The apparatus according to claim 1, wherein if the current operational mode is a mode wherein there is presence of blood flow in the extracorporeal blood circuit, the control procedure comprises repeating at least the identification step, either after a certain time delay from a preceding identification step or after detection of a change in the operating mode of said apparatus.
9. The apparatus according to claim 1, wherein the step of generating a control signal in said control procedure comprises the following: if the identified current operational mode is a mode wherein there is presence of blood flow in the extracorporeal blood circuit, the control unit is configured to include in the control signal a further command which is directed to impose that electric power supplied to the heating components of the blood warming device be below said maximum threshold.
10. The apparatus according to claim 1, comprising the extracorporeal blood circuit with the treatment unit having a semipermeable membrane dividing the same treatment unit into a blood or primary chamber and a dialysate or secondary chamber, wherein said at least one treatment fluid line of the apparatus comprises one or more in the group of: a fresh dialysate line connected to a dialysate inlet of said dialysate or secondary chamber, a pre-infusion line connected to said blood withdrawal line downstream said blood pump, a post-infusion line connected to said blood return line, downstream said blood-warming device, a pre-blood pump infusion line connected to said blood withdrawal line upstream said blood pump, a waste line connected to an outlet of said dialysate or secondary chamber; and wherein the maximum threshold is calculated based at least on one or more of the following flow rates: a dialysate flow rate which is a set or measured value of flow through said fresh dialysate line, a pre-infusion flow rate which is a set or measured value of flow through said pre-infusion line, a post-infusion flow rate which is a set or measured value of flow through said post-infusion line, a pre-blood pump infusion flow rate, which is a set or measured value of flow through said pre-blood pump infusion line, or an effluent flow rate which is a set or measured flow rate through an effluent line.
11. The apparatus according to claim 1, wherein the control procedure includes calculating an electric power maximum threshold at least as a function of the set or measured flow rates through one or more of the following lines: a fresh dialysate line connectable to a dialysate chamber of the treatment unit, a pre-infusion line connectable to the blood withdrawal line, a post-infusion line connectable to the blood return line, a pre-blood pump infusion line connectable to the blood withdrawal line, or a waste line connectable to an outlet of the dialysate chamber of said treatment unit; wherein generating the control signal comprises configuring said control signal to include one or both of: a command directed to impose to the blood warming device said maximum threshold as maximum electric power allowed to be supplied to the heating components of the blood warming device, or the calculated value of said maximum threshold.
12. The apparatus according to claim 1, wherein the control procedure further includes: receiving from the blood warming device at least a power information signal indicative of the electric power currently supplied to the heating components of the blood warming device, comparing said supplied electric power against said maximum threshold, and if it is detected that the supplied electric power is greater or equal to said maximum threshold, configure said command included in the control signal to: reduce the electrical power supplied to the heating components of the blood-warming device, and setting said supplied electric power to zero; or switch off the blood warming device.
13. The apparatus according to claim 1, wherein the maximum threshold is calculated based at least on non-zero fluid flow rates injected in blood and exchanged in the blood treatment unit.
14. The apparatus according to claim 1, wherein the maximum threshold is calculated at least based on non-zero fluid flow rates and on respective temperatures of the fluids exchanged by the apparatus during the treatment through one or more of a fresh dialysate line, a pre-infusion line, a post infusion line, a pre-blood pump infusion line, and a waste line.
15. The apparatus according to claim 14, wherein the maximum threshold is calculated based also on said flow of blood.
16. The apparatus according to claim 14, wherein the maximum threshold is calculated based also on a room temperature value, which is the value of temperature in the room where the treatment is taking place with the apparatus, said room temperature value being a measured value or a set value entered by a user or a preset value stored in the control unit.
17. The apparatus according to claim 1, wherein the control procedure comprises receiving a set value for a temperature desired in the blood returning to patient and calculating said maximum threshold also based on said desired blood temperature value.
18. The apparatus according to claim 1, wherein the maximum threshold is calculated based at least on: a desired blood temperature value, the fluid temperature values of fluid fed to a fresh dialysate line, pre-infusion line, post-infusion line, pre-blood pump infusion line, or any other line connected to the blood circuit, and each of the values of non-zero fluid flow rates injected into the extracorporeal blood circuit or exchanged with the blood treatment unit.
19. The apparatus according to claim 18, wherein the values of the non-zero fluid flow rates injected into the extracorporeal blood circuit or exchanged with the blood treatment unit comprise one or more of: dialysate flow rate, pre-infusion flow rate, post-infusion flow rate, pre-blood pump infusion flow rate, or a flow rate of any other line connected to the extracorporeal blood circuit.
20. The apparatus according to claim 18, wherein the maximum threshold is calculated additionally based on: a warmer efficiency coefficient relating electrical consumption of the heating components to heat power transferred to the blood.
21. An assembly including the extracorporeal blood treatment apparatus according to claim 1 and the blood warming device, wherein the blood warming device includes a heating section provided with the heating components, and which is configured for receiving and heating a corresponding portion of the extracorporeal blood circuit.
22. The assembly according to claim 21 wherein the blood warming device and the extracorporeal blood treatment apparatus are separate, the blood warming device comprising: a respective power supply system separate from that of the apparatus, a respective control system separate from the apparatus control unit, the extracorporeal blood treatment apparatus communication to the blood warming device comprising a communication, between the control unit of the extracorporeal blood treatment apparatus and the control system of the blood warming device wherein the control system of the blood warming device is configured to: receive the control signal, and execute said command.
23. The assembly according to claim 21 wherein the blood warming device is a component part of the extracorporeal treatment apparatus, and the control unit of the apparatus includes a control system of the warming device and is configured to execute: a first task comprising said control procedure, and a second task comprising: receiving the control signal, and executing said command.
24. The assembly according to claim 21, wherein the blood warming device and the extracorporeal blood treatment apparatus are separate, the blood warming device comprising: a respective power supply system separate from that of the apparatus, a respective control system separate from the apparatus control unit, the control unit of the extracorporeal blood treatment apparatus being configured for communicating with the control system of the blood warming device wherein the control system of the blood warming device is configured to: receive said information defining said identified current operational mode, and if the identified current operational mode of the apparatus is a mode wherein there is no blood flow through the extracorporeal blood circuit or a mode wherein the extracorporeal blood circuit is not connected to a patient cardiovascular system, then impose a switch off or a reduction of electric power at least to the heating components of the blood warming device.
25. The assembly according to claim 21, wherein the control system of the blood warming device is configured to: receive said calculated value of the maximum threshold, receive, from a power absorption sensor, a power information signal indicative of the electric power currently supplied to the heating components of the blood warming device, compare said supplied electric power against said maximum threshold power, and if it is detected that the supplied electric power is greater or equal to said maximum threshold, reduce the electrical power supplied to the heating components.
26. The apparatus according to claim 1, wherein the blood warming device is part of the extracorporeal blood treatment apparatus.
27. The apparatus according to claim 1, wherein the blood warming device is separate from the extracorporeal blood treatment apparatus.
28. An assembly including an extracorporeal blood treatment apparatus and a blood warming device, wherein the extracorporeal blood treatment apparatus includes: a holding portion configured for receiving an extracorporeal blood circuit having a treatment unit, a blood withdrawal line connected to a blood inlet of the treatment unit, and a blood return line connected to an outlet of the treatment unit; a blood pump which, when the extracorporeal blood circuit is received by the holding portion, is configured for controlling the flow of blood flowing through at least one of said blood withdrawal line and blood return line; at least one treatment fluid source; at least one treatment fluid line in fluid communication with the at least one treatment fluid source and in direct or indirect fluid communication with said extracorporeal blood circuit to supply treatment fluid to the extracorporeal blood circuit; and a control unit connectable with the blood warming device; wherein the blood warming device includes a heating section provided with heating components, and which is configured for receiving and heating a corresponding portion of the extracorporeal blood circuit; and wherein the control unit of the extracorporeal blood treatment apparatus is configured to: establish a communication with said blood warming device; identify, among a plurality of modes of operation of the apparatus, a current operational mode which the apparatus is performing; calculate an electric power maximum threshold allowed to be supplied to the heating components of the blood-warming device, wherein the power maximum threshold is calculated based at least on measured or set flow rates of the treatment fluid from the at least one treatment fluid source in said at least one treatment fluid line, and generate a control signal for the blood warming device based on the calculated electric power maximum threshold, the control signal including at least one of the following: a command directed to impose to the blood warming device a mode of operation depending upon the identified current operational mode of said apparatus, or information defining said identified current operational mode.
29. An extracorporeal blood treatment apparatus comprising: a holding portion configured for receiving an extracorporeal blood circuit having a treatment unit, a blood withdrawal line connected to a blood inlet of the treatment unit, and a blood return line connected to an outlet of the treatment unit; a blood pump configured to control the flow of blood flowing through at least one of said blood withdrawal line and blood return line when the extracorporeal blood circuit is received by the holding portion; at least one treatment fluid source; at least one treatment fluid line in fluid communication with the at least one treatment fluid source and in direct or indirect fluid communication with said extracorporeal blood circuit to supply treatment fluid to the extracorporeal blood circuit; and a control unit connectable with a blood warming device having heating components, the control unit configured to: establish a communication with said blood warming device, identify, among a plurality of modes of operation of the apparatus, a current operational mode which the apparatus is performing, calculate an electric power maximum threshold allowed to be supplied to the heating components of the blood-warming device, wherein the power maximum threshold is calculated based at least on measured or set flow rates of the treatment fluid from the at least one treatment fluid source in said at least one treatment fluid line, and generate a control signal for the blood warming device based on the calculated electric power maximum threshold, the control signal including at least one of the following: a command directed to impose to the blood warming device a mode of operation depending upon the identified current operational mode of said apparatus, or an information defining said identified current operational mode; and wherein the apparatus includes the extracorporeal blood circuit with the treatment unit having a semipermeable membrane dividing the same treatment unit into a blood or primary chamber and a dialysate or secondary chamber, and wherein said at least one treatment fluid line of the apparatus includes at least one of: a fresh dialysate line connected to a dialysate inlet of said dialysate or secondary chamber, a pre-infusion line connected to said blood withdrawal line downstream said blood pump, a post-infusion line connected to said blood return line, downstream said blood-warming device, a pre-blood pump infusion line connected to said blood withdrawal line upstream said blood pump, or a waste line connected to an outlet of said dialysate or secondary chamber, and wherein the maximum threshold is calculated based at least on one or more of the following flow rates: a dialysate flow rate which is a set or measured value of flow through said fresh dialysate line, a pre-infusion flow rate which is a set or measured value of flow through said pre-infusion line, a post-infusion flow rate which is a set or measured value of flow through said post-infusion line, a pre-blood pump infusion flow rate, which is a set or measured value of flow through said pre-blood pump infusion line, or an effluent flow rate which is a set or measured flow rate through an effluent line.
Description
DESCRIPTION OF THE DRAWINGS
(1) Aspects of the invention are shown in the attached drawings, which are provided by way of non-limiting example, wherein:
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DETAILED DESCRIPTION
(10)
(11) The apparatus 1 comprises a treatment unit 2 having a primary chamber 3 and a secondary chamber 4 separated by a semipermeable membrane 5. Depending upon the treatment, the membrane of the treatment unit may be selected to have different properties and performances. A blood withdrawal line 6 is connected to an inlet of the primary chamber 3, and a blood return line 7 is connected to an outlet of the primary chamber 3. The blood withdrawal line, the primary chamber 3 and the blood return line 7 are part of an extracorporeal blood circuit 100. In use, the extracorporeal blood circuit 100 is mounted on a holding portion 101 of the apparatus 1. Referring to
(12) In use, the blood withdrawal line 6 and the blood return line 7 are connected to a needle or to a catheter or other access device (not shown) which is then placed in fluid communication with the patient vascular system, such that blood can be withdrawn through the blood withdrawal line, passed through the primary chamber and then returned to the patient's vascular system through the blood return line 7.
(13) An air separator, such as a bubble trap 8 may be present on the blood return line 7. Moreover, a safety clamp 9 controlled by a control unit 10 may be present on the blood return line 7 downstream the bubble trap 8. A bubble sensor, for instance associated with the bubble trap 8 or coupled to a portion of the line 7 between the bubble trap 8 and the clamp 9 may be present. If present, the bubble sensor is connected to the control unit 10 and sends to the control unit 10 signals for the control unit to cause closure of the clamp 9 in case one or more bubbles above certain safety thresholds are detected.
(14) As shown in
(15) An effluent fluid line 13 is connected, at one end, to an outlet of the secondary chamber 4 and, at another end, to a waste, for instance comprising an effluent fluid container 14 collecting the fluid extracted from the secondary chamber or a drainage line. The embodiment of
(16) Note that alternatively or in addition to the pre-dilution fluid line the apparatus of
(17) Although the exemplifying apparatus shown in
(18) Depending upon the type of apparatus 1, and thus depending upon the number and type of lines present, corresponding pumps may be present or not. An effluent fluid pump 17 operates on the effluent fluid line 13 under the control of said control unit 10 to regulate the flow rate Q.sub.EFF across the effluent fluid line 13. If the apparatus has a pre-dilution line 15, then a pre-infusion pump 18 acts on pre-dilution infusion line 15 to regulate the flow rate Q.sub.REP1 through the same pre-dilution infusion line. If the apparatus has a post-dilution line 25, then a post-infusion pump 27 acts on post-dilution infusion line 25 to regulate the flow rate Q.sub.REP2 through the same post-dilution infusion line. Note that in case of two infusion lines (pre-dilution and post-dilution) each infusion line may cooperate with a respective infusion pump 18, 27.
(19) In case the apparatus has line 19, a dialysis liquid pump 28 works on the dialysis liquid fluid line 19 under the control of said control unit 10, to supply fluid from the dialysis liquid container to the secondary chamber at a flow rate Q.sub.DIAL. In case line 21 is present, a pump 22, also controlled by control unit 10, may act on a segment of the pre-blood pump infusion line 21 to regulate a pre-blood pump infusion rate Q.sub.PBP. The dialysis liquid pump 28, the infusion fluid pump or pumps 18, 27 and the effluent fluid pump 17 and the pump 22 are operatively connected to the control unit 10 which controls the pumps. The pump control may be carried out by the control unit based on set values of desired flow rates through the above lines as entered by the user or as pre-stored in a memory connected to the control unit 10.
(20) In case the sources of the fluids are containers, such as bags as shown in
(21) The control unit 10 is also connected to the user interface 12, for instance a graphic user interface, which receives operator's inputs and displays the apparatus outputs. For instance, the graphic user interface 12 may include a touch screen, a display screen and hard keys for entering user's inputs or a combination thereof.
(22) A second embodiment of the apparatus 1 is shown in
(23) An air separator, such as a bubble trap 8 may be present on the blood return line; moreover, a safety clamp 9 controlled by control unit 10 may be present on the blood return line downstream the bubble trap 8. A bubble sensor, for instance associated with the bubble trap 8 or coupled to a portion of the line 7 between bubble trap 8 and clamp 9 may be present: if present, the bubble sensor is connected to the control unit 10 and sends to the control unit signals for the control unit to cause closure of the clamp 9 in case one or more bubbles above certain safety thresholds are detected. As shown in
(24) As in the example of
(25) With reference to both examples of
(26) Alternatively, the warming device 200 may be a component of the apparatus 1: in this case the warming device is not an independent stand alone unit, but rather part of the apparatus 1.
(27) In this second alternative, the power supply of the apparatus 1 may also serve and be connected to the blood warming device. Moreover, the control unit 10 directly controls the blood warming device. In particular the control unit 10 may be configured to execute at least two tasks: first, controlling operation of the extracorporeal blood treatment apparatus, and, second, controlling operation of the blood warming device.
(28) In both cases, the blood-warming device 200 has a heating section 203 configured for receiving and heating a corresponding heated portion 102 of the extracorporeal blood circuit 100. For instance, the heated portion 102 of the blood circuit 100 may be in the form of a substantially flat bag insertable in a heating seat provided in the heating section 203 of the blood warming device. The flat bag presents an inlet and an outlet connected to the extracorporeal blood circuit. Alternatively, the heated portion 102 may include a section of the tubing or a rigid cassette inserted into the heating portion section 203 of the blood warming device 200 which for instance may comprise a heating sleeve or a heating coil wound around the tract of tubing.
(29) The blood warming device 200 may also include a first temperature sensor 204 configured for measuring at least a blood temperature at an exit of the blood warming device and, optionally, a second temperature sensor 205 configured for measuring a further blood temperature at an entry of the blood warming device. The blood warming device further includes a power supply sensor 206 configured for measuring at least an actual electric power value supplied to (or absorbed by) the heating components of the blood warming device. Sensor 204, sensor 205 (if present) and sensor 206 are connected to the control system 201 of the blood warming device 200 or directly to the control unit 10 of the apparatus 1.
(30) As shown in
(31) The control unit 10 of the apparatus 1 is configured to establish a communication with said blood warming device 200. The communication may rely on a wired or a wireless telecommunication system and is configured such as to at least allow the control unit 10 to send commands to the blood warming device or to the blood warming device control system.
(32) The apparatus 1 is configured to operate in a plurality of distinct operational modes and the control unit 10 is capable of identifying, e.g. at regular time intervals, the operating mode which is under execution. Once established or before having established the communication with the blood warming device, the control unit 10 may identify, among the plurality of modes of operation of the apparatus, the current operational mode, which is the mode the apparatus is performing at the instant of identification. Without being bound to a specific example, the control unit 10 may identify if the apparatus is operating in a mode wherein there is no blood flow in the extracorporeal blood circuit (e.g. in priming mode of the extracorporeal blood circuit, or if the apparatus is in fluid preparation mode of fluids to be injected in the extracorporeal circuit or to be sent to the treatment unit, or if the apparatus is in treatment interruption mode with blood pump stopped), or if the apparatus is operating in a mode wherein there is circulation of blood in the extracorporeal blood circuit (this happens for instance during treatment execution mode while delivering the therapy to a patient).
(33) Once the current operational mode has been identified, the control unit 10 is configured to generate and issue a control signal for the blood warming device. According to an aspect of the invention the control signal comprises a command directed to impose to the blood warming device a mode of operation depending upon the identified current operational mode of the apparatus 1. In other words, the command for the blood warming device is a function of the specific operational mode of the apparatus 1 which has been identified. Thus, the command may change depending upon the specific operational mode the apparatus 1 is executing. Consider, by way of non limiting example, two operational modes: priming procedure mode and treatment execution mode; if for instance the apparatus ends the priming procedure andafter patient connectionis set to treatment execution, then the operational mode of the apparatus changes thus causing a corresponding change in the control signal. Note that a change in operational mode may take place in other circumstances, for instance: when the user/the control unit 10 stops the treatment, or when the user/the control unit 10 changes one or more flow rates of the blood pump, of the dialysis pump or of the infusion pumps.
(34) The control unit then sends the control signalvia said communicationto the blood warming device 200.
(35) With reference now to
(36)
(37) For instance, the above control signal including said command may be sent from the control unit 10 to the control system 201 of the warming device which then executes the command. This may be the case for instance when the apparatus 1 and the warming device 200 are two independent devices communicating to each other (see configuration A in below TABLE I). Alternatively, the control unit 10 may directly stop or drastically reduce electric power supply to the warming device 200 based on the content of the above control signal: the direct action of the control unit 10 on the device supplying power to the warming device may take place when warming device is a part integrated in the apparatus 1 (see configuration D in below TABLE I). If, instead, the identified current operational mode is a mode wherein there is blood flow in the extracorporeal blood circuit, such as for instance a treatment execution mode (or any other mode for which it is expected that the blood warming device warms blood), then the power supply to the blood warming device is neither interrupted nor set to a minimum. For instance, as shown in
(38) The control unit is configured to repeat the above cycle, e.g. after a certain time delay T (304).
(39)
(40) In order to accomplish this control on power absorption (steps 305 and 306), the electrical power P may be measured by appropriate means on the warming device (e.g., sensor 206) and communicated by control system 201 to control unit 10, or the electrical power P may be measured by appropriate means directly connected to control unit 10. Once the control unit has acquired the value of the electrical power P and of maximum threshold P.sub.max, the control unit 10 is configured to compare P with maximum threshold P.sub.max. If P<P.sub.max the control unit may be configured to simply loop back to the identification step, e.g. after a certain time delay T (304). If instead P.sub.max the control unit may be configured to generate and issue a further control signal for the blood warming device 200 and to include in the control signal a command directed to impose a reduction, or a switch off, of electric power supply at least to the heating components of the blood warming device (see configuration B in below TABLE I). For instance, the above control signal including said command may be sent to by the control unit 10 to the control system 201 of the warming device: this may be the case for instance when the apparatus 1 and the warming device 200 are two independent devices in communication with each other (see configuration B in below table 1). The control signal is then received by the control system 201 which, on its turn, is configured to execute the command included in the control signal.
(41) Alternatively, the control unit 10 may directly stop or reduce electric power supply to the heating components of the warming device: the direct action of the control unit 10 on the power supplied to the warming device may take place when warming device is a part integrated in the apparatus 1 (see configuration E in below TABLE I).
(42) In accordance with the third embodiment of
(43) Once P.sub.max has been calculated or received by the control unit 10, the control unit 10 is also configured to communicate P.sub.max to the control system 201 of the warming device 200 (step 309). The control system 201 is then configured to receive said value P.sub.max and to make sure that the power P absorbed by the heating components of the warming device is maintained below said maximum threshold P.sub.max (configuration C in below TABLE I). In practice, in accordance with this embodiment, it is the control system 201 configured to compare P with maximum threshold P.sub.max and if PP.sub.max to impose a reduction, or a switch off, of electric power supply at least to the heating components of the blood warming device.
(44) Below TABLE I schematically recaps the main features and the main actions taken by the control unit 10 and by the control system 201 for several alternative, and non limiting, embodiments of the warmer and apparatus according to aspects of the invention.
(45) TABLE-US-00001 TABLE I Warmer device Warmer 200 separate control Required Power from system 201 communication measure- Config apparatus 1? actions to apparatus 1 ment Control unit 10 actions A YES none Required No Generates and sends to communication at control system 200 control least from control signal with command to set unit 10 to control warmer heating components system 201 ON/OFF depending upon outcome of identification step B YES Transfer P Bidirectional Yes, for Generates and sends to value to communication from instance control system 201 control control control unit 10 to sensor 206 signal with command to set unit 10 control system 201 warmer heating components AND from control ON/OFF depending upon system 201 to outcome of identification step control unit 10 Generates and sends to control system 201 further control signal with command to set warmer OFF if P > Pmax C YES Controls Required Yes, for Generates and sends to P < Pmax communication at instance control system 201 control least from control sensor 206 signal with command to set unit 10 to control warmer heating components system 201 ON/OFF depending upon outcome of identification step Pmax calculation and transfer of Pmax to 201 D NO: warmer N/A N/A No Sets warmer heating device 200 components ON/OFF integrated in depending upon outcome of apparatus 1 identification step E NO: warmer N/A N/A Yes, for Sets warmer heating device 200 instance components ON/OFF integrated in sensor 206 depending upon outcome of apparatus 1 identification step Pmax calculation and control P < Pmax
A. Determination of the Maximum Threshold Pmax
(46) In the case where the maximum threshold P.sub.max is a calculated value, the control unit may be configured to calculate said maximum threshold at least based on one or more of the following flow rates: a dialysate flow rate Q.sub.DIAL which is a preset or measured value of flow through said fresh dialysate line, a pre-infusion flow rate Q.sub.REP1 which is a preset or measured value of flow through said pre-infusion line, a post-infusion flow rate Q.sub.REP2 which is a preset or measured value of flow through said post-infusion line, a pre-blood pump infusion flow rate Q.sub.PBP, which is a preset or measured value of flow through said pre-blood pump infusion line, an effluent flow rate Q.sub.EFF which is a preset or measured flow rate through the effluent line.
(47) Note that in accordance with a preferred mode, all the non zero fluid flow rates injected in blood and exchanged in the blood treatment unit are considered in the computation as well as their respective temperatures. Furthermore, the control unit 10 may also optionally be configured to calculate said maximum threshold P.sub.max based also on said flow of blood Q.sub.BLOOD, although blood flow rate has normally a lower impact on the computation compared to the flow rates Q.sub.DIAL, Q.sub.REP1, Q.sub.REP2, Q.sub.PBP of the fluids exchanged in the apparatus during treatment.
(48) The control unit 10 may, in accordance with a further variant, be configured to receive the room temperature value, which is the temperature in the room where the treatment is taking place, and a fluid temperature values of the fluids circulating in one or more of the fresh dialysate line, pre-infusion line, post-infusion line, a pre-blood pump infusion line. The room temperature value may be a measured value or a set value entered by the user or a preset value stored in the control unit (e.g. 24 C.). Each of the fluid temperature value(s) may be a measured temperature value or a set temperature value entered by the user or preset in the control unit (e.g. 23 or 24 C.). Furthermore, the control unit 10 may receive a set value for the temperature desired in the blood and, optionally, measured value(s) for the actual blood temperature (e.g. a temperature value as measured by the first and/or second sensor 204, 205 in correspondence of the entry and/or the exit of the blood warming device 200).
(49) Then, the control unit may be configured to calculate said maximum threshold P.sub.max of power allowed to be supplied to the heating components at least based on: the desired blood temperature, namely the blood temperature at which it is desired to bring blood returning to patient, the fluid temperature values of the fluid fed to the fresh dialysate line, pre-infusion line, post-infusion line, pre-blood pump infusion line, and any other line connected to the blood circuit, each of the values of the non zero fluid flow rates injected into the extracorporeal blood circuit or exchanged with the blood treatment unit 2; depending upon the configuration of the apparatus 1 these flow rates may include one or more of: dialysate flow rate Q.sub.DIAL, pre-infusion flow rate Q.sub.REP1, post-infusion flow rate Q.sub.REP2, a pre-blood pump infusion flow rate Q.sub.PBP, the flow rate of any other line connected to the extracorporeal blood circuit a warmer efficiency coefficient relating electrical consumption of the heating elements to the heat power transferred to the blood. This coefficient might be a function of other known parameters (e.g. power consumption) and is characteristic of the warmer unit.
A.1. Models for the Determination of the Maximum Threshold PMax
(50) Here below two examples are provided of mathematical models for the computation of the maximum electrical power consumption allowed to the heating elements (i.e. the maximum threshold) of the blood warmer. The following definitions and notations are used: P.sub.heat: heating power delivered to the fluid P.sub.cons: electrical power consumption of the warmer heating elements P.sub.max: maximum electrical power consumption allowed to the warmer (maximum threshold) Q.sub.BLOOD: blood flow rate Q.sub.EXCH=Q.sub.PBP+Q.sub.DIAL+Q.sub.REP: total fluid exchange flow rate Q.sub.PBP: pre-blood pump infusion flow rate Q.sub.DIAL: dialysate flow rate Q.sub.REP: replacement infusion flow rate (pre or post are respectively indicated as Q.sub.REP1 and Q.sub.REP2 where Q.sub.REP=Q.sub.REP1+Q.sub.REP2) Q.sub.PFR: patient fluid removal rate T.sub.room: room temperature T.sub.fluid: solution bag or fluid temperature T.sub.eff: effluent temperature T.sub.bi: blood temperature at location I (see
A.2. Example 1 (FIG. 7)
(51) For this first example of computation, reference is made to
(52) Equations
(53) Heat losses to atmosphere are taken as a constant:
P.sub.loss_atm=25 WEq.A1
(54) Heat losses due to fluid exchange are computed as:
P.sub.loss_exch=CpQexch(T.sub.effT.sub.fluid)Eq.A2
Where .Math.Cp=4.18 J/ C./ml is constant T.sub.eff=36 C. is taken as constant T.sub.fluid=23 C. is taken as constant, or can be requested to the operator.
(55) In order to get a therapy with no heat loss or gain, following equation shall be verified:
P.sub.heat=P.sub.loss_atm+P.sub.loss_eachEq.A3
(56) Considering that the blood warmer is not perfect and uses more electrical power than the heat power transferred to the circulating fluid, the electrical power required to deliver P.sub.heat is such as:
(57)
Maximum allowed power to the heating elements may be adjusted by a fixed coefficient k:
P.sub.max=kP.sub.consEq.A5
(58) Equation for heat losses due to fluid exchange overestimates heat losses as effluent temperature is below 36 C. in most circumstances. As a matter of fact both heat losses to atmosphere in the access line and cooling effects of the infusions occurring upstream the CRRT filter lead to a blood temperature below 36 C. at the filter inlet. Effluent temperature is at most equal to blood inlet temperature at the filter.
(59) Patient fluid removal is not included in the definition of the total fluid exchange rate as the associated amount of heat loss matches with a net patient fluid loss. Accordingly patient temperature is kept constant if equation 3 is verified, while it would be increased if fluid removal was included in the computation of P.sub.loss_exch.
(60) Warmer yield with respect to power consumption q is per definition below 1.0. This parameter is also not constant over the warmer operating range, and can be typically expressed as a function of the power consumption P.sub.cons or transferred heat power P.sub.heat; in this way, equation 4 might be implicit and require an iterative computation process.
(61) Adjustment coefficient k is typically taken as 1,0. Values larger than 1,0 can be considered in the case constant parameters chosen in equations 1 and 2 may not cover some extreme situations and that designer wants to avoid situations were blood warming is limited due to an underestimated P.sub.max value.
(62) Numerical Application
(63) Input Data
(64) A CRRT therapy is performed in following conditions: Q.sub.EFF=3200 ml/h Q.sub.PFR=100 ml/h
(65) No information is available on the room temperature.
(66) Power yield of the warmer is documented as:
(67)
(68) Adjustment coefficient is taken as: k=1.
(69) P.sub.max Computation
(70) Fluid exchange rate is defined as:
Qexch=QeffQpfr=3200100=3100 ml/h
(71) From equation A2:
P.sub.loss_exch=4.183100/3600(3623)=46.8 W
(72) From equation A3:
P.sub.heat=25+46.8=71.8 W
(73) From equation A4:
(74)
(75) From equation A5:
P=1.0P.sub.cons=94.0 W
A.3 Example 2 (FIG. 8)
(76) For this second example of computation, reference is made to
(77) Heat losses to atmosphere of the treatment unit will be neglected.
(78) The temperatures as represented in
(79) Equations
(80) a) Determination of Heat losses to Atmosphere
(81) Assuming heat losses to atmosphere are driven by convection, evolution of temperature along a tube immersed in atmosphere at temperature T.sub.room for a fluid flowing at rate Q can be expressed as:
(82)
(83) Where x is associated with tube axis x=0 is tube inlet x=L is tube outlet L is the tube length p is a heat loss coefficient in W/ C./m
(84) General equation B1 may be directly used for estimating heat losses in the withdrawal and return lines.
(85) Next table identifies the parameters to be used in equation B1 for each piece of the blood circuit.
(86) TABLE-US-00002 Circuit Tubing section Temperature condition Flow rate Q length L Access T(0) = Mixing temperature* Q.sub.BLOOD + Q.sub.PBP Access line between blood and PBP line infusion (Tb1) length Return T(L) = 37 C.: blood returned Q.sub.BLOOD Q.sub.PFR Return line at patient temperature line length *calculation of temperatures at mixing points is explained below
(87) The above model for calculation of heat losses to atmosphere provides very good results still relying on a relatively simple set of equations. Note that in the above model heat loss coefficients of access and return lines are assumed to be identical as the same physical tube is used for these two pieces of the blood circuit. Computation of heat losses on the return line assumes that the blood warmer is able to balance all heat losses occurring in the blood circuit upstream the blood warmer, as well as to deliver slight over-warming as to compensate for blood cooling in the return line. Of course, even more sophisticated models could be conceived, which may for instance include additional equations for estimating heat losses to atmosphere of the filter/dialyzer.
(88) b) Calculation of Heat Losses Related to Fluid Exchange
(89) b.1) Blood temperature at mixing points between blood and infusions Resulting blood temperature is the mixing temperature of the two fluids, which can be computed according to formula:
.sub.1Cp.sub.1Q.sub.1T.sub.1.sub.2Cp.sub.2Q.sub.2T.sub.2=.sub.3Cp.sub.3(Q.sub.1+Q.sub.2)T.sub.3Eq.B2
(90) Where index 1 and 2 refers to fluid 1 and 2, respectively and index 3 refers to resulting mixture of the two fluids.
(91) Assuming that all .sub.iCp.sub.i are identical, equation B2 simplifies into:
(92)
(93) Below table shows how to compute mixing temperature using B3 equation
(94) TABLE-US-00003 Infusion Blood circuit Infusion site Flow rate Temperature Flow rate temperature PBP Q.sub.BLOOD Patient temperature Q.sub.PBP T.sub.fluid T.sub.b0 Pre-filter Q.sub.BLOOD + Temperature after Q.sub.REP1 T.sub.fluid infusion Q.sub.PBP PBP mixing and access line heat losses T.sub.b2 Post-filter Q.sub.BLOOD Temperature at Q.sub.REP2 T.sub.fluid infusion Q.sub.REP2 filter outlet Q.sub.PFR T.sub.b4
(95) b.2) Blood Temperature at the Blood Treatment Unit in Presence of Dialysate
(96) Hemodialyzers or filters used as blood treatment unit 2 are good heat exchangers; moreover in view of the flow rate conditions of CRRT therapies, effluent outlet temperature can be considered in equilibrium with the inlet blood temperature (T.sub.b3). With this assumption, outlet filter temperature T.sub.b4 can be derived from the heat balance equation across the hemodialyzer or filter.
(97) Assuming that .Math.Cp has same value for all fluids, the following Equation (Eq. B4) is obtained:
(Q.sub.BLOOD+Q.sub.PBP+Q.sub.REP1)T.sub.b3+Q.sub.DIALT.sub.fluid=(Q.sub.BLOODQ.sub.REP2Q.sub.PFR)T.sub.b4+Q.sub.EFFT.sub.b3
which gives:
T.sub.b4=T.sub.b3[Q.sub.DIAL(T.sub.b3T.sub.fluid)/(Q.sub.BLOODQ.sub.REP2Q.sub.PFR)]Eq.B5
(98) It should be noted that, in principle, it could be possible to consider the slight differences in both density and specific heat of blood and infusion fluids, as well as dependence of these parameters on haematocrit for the blood. However the resulting adjustments are of limited interest in the context of Pmax definition. By default patient temperature is taken as 37 C.
(99) b.3) Determination of Heat Loss Power
(100) Previous equations describe evolution of temperature along the circuit.
(101) Heat losses power is thereby derived from computed temperatures:
P.sub.heat=Cp(Q.sub.BLOODQ.sub.PFR)(T.sub.b0T.sub.5)+Cp(Q.sub.BLOODQ.sub.PFR)(T.sub.b6T.sub.b7)Eq.B6
(102) Note heat losses related to patient fluid removal are ignored.
(103) Once P.sub.heat is calculated, then the maximum threshold P.sub.max may be determined using known equations, e.g. of the type of equations A.4 and A.5 above.
(104) As a general rule, max power computation shall consider that warming prescription can cover situations where net patient warming is desired, meaning that return temperature T.sub.b7 is higher than patient temperature T.sub.b0.
(105) Numerical Application
(106) Input Data
(107) A CRRT therapy is performed in following conditions: Q.sub.BLOOD=180 ml/min Q.sub.PBP=700 ml/h Q.sub.DIAL=2000 ml/h Q.sub.REP2=200 ml/h Q.sub.PFR=100 ml/h
(108) Room and fluid temperature is 24 C.
(109) Assumption and System Parameters
(110) Patient temperature T.sub.b0 is 37 C.; possibility to deliver return temperature T.sub.b7=T.sub.b0+1 C. is considered.
(111) Known parameters for computation of heat losses to atmosphere are: p=0.40 W/ C./m Withdrawal line length: 2.5 m Return line length: 2.8 m
(112) Power yield of the warmer is documented as:
(113)
(114) Adjustment coefficient is taken as: k=1.1
(115) P.sub.max Computation
(116) T.sub.b0=37.0 C.
(117) T.sub.b1=36.21 C. after PBP infusion (from equation B3)
(118) T.sub.b2=35.33 C. after heat losses along access line (from equation B5)
(119) T.sub.b3=T.sub.b2 as no pre-replacement infusion
(120) T.sub.b4=33.17 C. after heat exchange with dialysate (from equation B1)
(121) T.sub.b5=33.00 C. after post-replacement infusion (from equation B3)
(122) T.sub.b7=38.0 C. as return blood temperature
(123) T.sub.b6=39.32 C. as required temperature at warmer outlet to balance heat losses of return line (from equation B1)
(124)
(125) The invention also concerns methods of controlling the electric power P supplied to the heating components of a blood-warming device active on an extracorporeal blood circuit of an extracorporeal blood treatment apparatus. The apparatus may be one of the type according to any one of the enclosed apparatus. In particular, the apparatus may be one of those described above and depicted in
(126) The method of controlling supplied electric power P, which may be executed by a control unit part of the blood treatment apparatus 1 or in part by control unit 10 and in part by control system 201, comprises the steps described above in connection with
(127) Control Unit 10 and Control System 201
(128) As already indicated the apparatus 1 according to the invention makes use of at least one control unit 10. The blood warming device, if separate from the apparatus 1, also includes at least one control system 201. The control unit 10 andif presentthe control system 201 may comprise a respective digital processor (CPU) with memory (or memories), an analog type circuit, or a combination of one or more digital processing units with one or more analog processing circuits. In the present description and in the claims it is indicated that the control unit and, respectively, the control system are configured or programmed to execute certain steps: this may be achieved in practice by any means which allow configuring or programming the control unit and, respectively, the control system. For instance, in case of a control unit or control sysem comprising one or more CPUs, one or more programs are stored in an appropriate memory: the program or programs containing instructions which, when executed by the control unit, respectively the control systemcause the control unit or the control system to execute the steps described or claimed in connection with the control unit or in connection with the control system. Alternatively, if the control unit, or respectively the control system, is of an analog type, then the circuitry of the control unit, or respectively of the control system, is designed to include circuitry configured, in use, to process electric signals such as to execute the control unit or control system steps herein disclosed.
(129) While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and the scope of the appended claims.