Method for type-specific operating of an electric drive unit and system
10630227 ยท 2020-04-21
Assignee
Inventors
Cpc classification
B25F5/00
PERFORMING OPERATIONS; TRANSPORTING
B25F3/00
PERFORMING OPERATIONS; TRANSPORTING
H02P29/40
ELECTRICITY
International classification
H02P29/40
ELECTRICITY
A01G3/08
HUMAN NECESSITIES
B25F5/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method is provided for type-specific operating of an electric drive unit, wherein the drive unit is configured for coupling and driving a tool unit selected from a set of different types of tool units. The set includes at least one rotatory tool unit and at least one non-rotatory tool unit. The method includes: driving of a coupled tool unit by the drive unit; identifying operating data of the drive unit during the driving procedure; determining, based on the identified operating data, whether the coupled tool unit is a rotatory tool unit or a non-rotatory tool unit; and controlling the drive unit in a rotation control mode if the coupled tool unit is determined to be a rotatory tool unit, or in a non-rotation control mode if the coupled tool unit is determined to be a non-rotatory tool unit.
Claims
1. A method for type-specific operating of an electric drive unit, wherein the drive unit is configured for coupling and driving a tool unit, wherein the tool unit is selected from a set of different types of tool units, and wherein the set includes at least one rotatory tool unit and at least one non-rotatory tool unit, the method comprising the steps of: a) driving a coupled tool unit by the drive unit; b) identifying operating data of the drive unit during the driving of the coupled tool unit; c) determining, based on the identified operating data, whether the coupled tool unit is a rotatory tool unit or a non-rotatory tool unit; and d) controlling the drive unit in a rotation control mode if the coupled tool unit is determined to be a rotatory tool unit, or in a non-rotation control mode if the coupled tool unit is determined to be a non-rotatory tool unit.
2. The method according to claim 1, wherein the step b) comprises: identifying operating data in the form of a temporal rotation speed, current, voltage and/or power characteristic of the drive unit, wherein the step c) comprises: determining that the coupled tool unit is a rotatory tool unit if the identified temporal rotation speed, current, voltage and/or power characteristic is free of a periodic oscillation, or is a non-rotatory tool unit if the identified temporal rotation speed, current, voltage and/or power characteristic has a periodic oscillation.
3. The method according to claim 2, wherein: if the determination in step c) identifies that the coupled tool unit is a non-rotatory tool unit, wherein types include a first tool unit with a first transmission and a second tool unit with a second transmission differing from the first transmission, then: in step b), operating data in the form of a temporal rotation speed, current, voltage and/or power characteristic of the drive unit are identified, in step c), a frequency of a periodic oscillation and a rotation speed are determined from the identified temporal rotation speed, current, voltage and/or power characteristic, a transmission is determined from the determined frequency and the determined rotation speed, and the coupled tool unit is determined to be a first tool unit if the determined transmission is in a first transmission range, or is determined to be a second tool unit if the determined transmission is in a second transmission range differing from the first transmission range, and in step d), the drive unit is controlled in a first tool control mode if the coupled tool unit is determined to be a first tool unit, or in a second tool control mode if the coupled tool unit is determined to be a second tool unit.
4. The method according to claim 3, wherein the first tool unit is hedge shears and the first tool control mode is a hedge shears control mode, and/or the second tool unit is a special harvester and the second tool control mode is a special harvester control mode.
5. The method according to claim 2, wherein: if the determination in step c) identifies that the coupled tool unit is a rotatory tool unit, wherein types include a saw, then in step b), operating data in the form of a temporal rotation speed, current, voltage and/or power characteristic of the drive unit are identified, in step c), the coupled tool unit is determined to be a saw if the identified temporal rotation speed, current, voltage and/or power characteristic has a dynamic oscillation, and in step d), the drive unit is controlled in a saw control mode if the coupled tool unit is determined to be a saw.
6. The method according to claim 2, wherein: if the determination in step c) identifies that the coupled tool unit is a rotatory tool unit and that the identified operating data do not have a dynamic oscillation, wherein types include a blower device, then in step b), operating data in the form of a temporal rotation speed characteristic and a temporal rotation speed, current, voltage and/or power characteristic of the drive unit are identified, in step c), the coupled tool unit is determined not to be a blower device if the identified temporal current, voltage and/or power characteristic presents a variation with temporally constant rotation speed, and in step d), the drive unit is controlled in a non-blower device control mode if the coupled tool unit is determined not to be a blower device.
7. The method according to claim 2, wherein: if the determination in step c) identifies that the coupled tool unit is a rotatory tool unit and that the identified operating data do not have a dynamic oscillation and have a variation with temporally constant rotation speed, wherein types include a tool unit with a flexible tool shaft, then in step b), operating data in the form of a temporal rotation speed characteristic of the drive unit are identified, in step c), the coupled tool unit is determined to be a tool unit with a flexible tool shaft if the identified temporal rotation speed characteristic presents at least one undershooting in a certain rotation speed range, and in step d), the drive unit is controlled in a flexshaft control mode if the coupled tool unit is determined to be a tool unit with a flexible tool shaft.
8. The method according to claim 2, wherein: if the determination in step c) identifies that the coupled tool unit is a rotatory tool unit and that the identified operating data do not have a dynamic oscillation, have a variation with temporally constant rotation speed, and do not have an undershooting in a certain rotation speed range, wherein types include a wire brush cutter, or a first cutting-blade brush cutter, a second cutting-blade brush cutter, or a floor-guided tool unit, then in step b), operating data in the form of a temporal rotation speed characteristic and a temporal current characteristic of the drive unit are identified, in step c), a mass moment of inertia is determined from the identified temporal rotation speed characteristic and the identified temporal current characteristic, and the coupled tool unit is determined to be a wire brush cutter or a first cutting-blade brush cutter if the determined mass moment of inertia is within a first mass moment of inertia range, or is determined to be a second cutting-blade brush cutter if the determined mass moment of inertia is within a second mass moment of inertia range differing from the first mass moment of inertia range, or is determined to be a floor-guided tool unit if the determined mass moment of inertia is within a third mass moment of inertia range differing from the first and the second mass moment of inertia ranges, and in step d), the drive unit is controlled in a first brush cutter control mode if the coupled tool unit is determined to be a wire brush cutter or a first cutting-blade brush cutter, or in a second brush cutter control mode if the coupled tool unit is determined to be a second cutting-blade brush cutter, or is controlled in a floor control mode if the coupled tool unit is determined to be a floor-guided tool unit.
9. The method according to claim 8, wherein: if the determination in step c) identifies that the coupled tool unit is a wire brush cutter or a first cutting-blade brush cutter, then in step b), operating data in the form of a temporal power characteristic of the drive unit are identified, in step c), a load is determined from the identified temporal power characteristic on the identified temporal rotation speed characteristic, and the coupled tool unit is determined to be a wire brush cutter if the determined load is within a first load range, or is determined to be a first cutting-blade brush cutter if the determined load is within a second load range differing from the first load range, and in step d), the drive unit is controlled in a wire brush cutter control mode if the coupled tool unit is determined to be a wire brush cutter, or is controlled in a cutting-blade brush cutter control mode if the coupled tool unit is determined to be a first cutting-blade brush cutter.
10. The method according to claim 2, wherein: if the determination in step c) identifies that the coupled tool unit is a rotatory tool unit and that the identified operating data do not have a dynamic oscillation and do not have a variation with temporally constant rotation speed, wherein types include a blower device, then in step b), operating data in the form of a temporal rotation speed characteristic, a temporal current characteristic and a temporal power characteristic of the drive unit are identified, in step c), a mass moment of inertia is determined from the identified temporal rotation speed characteristic and the identified temporal current characteristic, a load is determined from the identified temporal power characteristic on the identified temporal rotation speed characteristic, and the coupled tool unit is determined to be a blower device if the determined mass moment of inertia is within a first mass moment of inertia range and if the determined load is within a third load range, and in step d), the drive unit is controlled in a blower device control mode if the coupled tool unit is determined to be blower device.
11. A system, comprising: an electric drive unit, wherein the drive unit is configured for coupling and driving a tool unit, wherein the tool unit is selected from a set of different types of tool units, wherein the set includes at least one rotatory tool unit and at least one non-rotatory tool unit, an identification device, wherein the identification device is configured for identifying operating data of the drive unit during the driving of the tool unit, a determination device, wherein the determination device is configured for determining, based on the identified operating data, whether the coupled tool unit is a rotatory tool unit or a non-rotatory tool unit, and a controller device, wherein the controller device is configured for controlling the drive unit in a rotation control mode if the coupled tool unit is determined to be a rotatory tool unit, or in a non-rotation control mode if the coupled tool unit is determined to be a non-rotatory tool unit.
12. The system according to claim 11, further comprising: at least one tool unit which is configured for coupling and driving by the drive unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
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(13) In the exemplary embodiment shown, the drive unit AE comprises the identification device EE, the determination device BE and the controller device SE. In other words: the system SY comprises a housing GE, in which the drive unit AE, the identification device EE, the determination device BE and the controller device SE are arranged. In alternative exemplary embodiments, the drive unit, the identification device, the determination device and/or the controller device may be configured separately from one another.
(14) In detail, the system SY comprises the at least one tool unit WE, which is configured for coupling and driving by the drive unit AE. In the exemplary embodiment shown, the system SY comprises the set of different types of tool units WE.
(15) The drive unit AE also comprises an electric motor for driving the tool unit WE, in particular the coupled tool unit WE.
(16) In addition, the drive unit AE comprises an electrical energy store for supplying the drive unit AE or its electric motor with electrical energy.
(17) Furthermore, the drive unit AE comprises at least one user-actuable operator control element BDE for initiating the driving or the controlling.
(18) In detail, the drive unit AE is speed-controlled or comprises a controller. A setpoint rotation speed of the drive unit AE or its electric motor or of the tool unit WE may be specified or calculated by the user or the operator control element BDE, in particular by way of a potentiometer or a potentiometer voltage, in particular by means of the drive unit AE and/or the controller device SE.
(19) In the exemplary embodiment shown, the operating data are input variables, in particular variables of the electric motor. In detail, this is the rotation speed, in particular in the unit rpm (revolutions per minute) and/or with a resolution of 1 rpm; Setpoint rotation speed, in particular with a resolution of 1 rpm; Current, in particular absolute value of the phase current at the time with block commutation or a torque-forming current Iq and/or with a resolution of 100 milliamperes; and/or Voltage, in particular average phase voltage at the time and/or with a resolution of 1 millivolt.
(20) The current, in particular the phase current, and the voltage, in particular the phase voltage, can be used to determine or calculate, in particular by multiplication, a power output, in particular in the unit watts (W).
(21)
(22) In detail, step b) comprises: identifying operating data BD in the form of a temporal rotation speed, current, voltage and/or power characteristic nA of the drive unit AE, in particular when there is a substantially constant rotation speed nA. Step c) also comprises: determining that the coupled tool unit WE is a rotatory tool unit RWE if the identified temporal rotation speed, current, voltage and/or power characteristic nA is free of a periodic oscillation PDS, or is a non-rotatory tool unit NRWE if the identified temporal rotation speed, current, voltage and/or power characteristic nA has a periodic oscillation PDS.
(23) In
(24) In detail, the at least one non-rotatory tool unit NRWE is configured for the reversal of a direction of movement, in particular of its tool, as shown in
(25) This allows the criterion of periodic oscillation PDS to be used for differentiating between a rotatory tool unit RWE and a non-rotatory tool unit NRWE.
(26) If the determination in step c) reveals that the coupled tool unit WE is a non-rotatory tool unit NRWE, wherein the types include a first tool unit HL with a first transmission i1 and a second tool unit SP with a second transmission i2 differing from the first transmission, in step b) operating data BD in the form of the temporal rotation speed, current, voltage and/or power characteristic nA of the drive unit AE are identified, or the operating data BD have been identified at a time before. In
(27) In detail, the frequency fSig of the tool movement has the following relationship with the periodic oscillation PDS at the rotation speed nA: fSig=nA/i/60*2. If this equation is rearranged, the transmission i can be calculated from the frequency fSig and the rotation speed nA, which in particular allows a clear conclusion to be drawn about the coupled tool unit.
(28) In the exemplary embodiment shown in
(29) In the exemplary embodiment shown in
(30) The frequency fSig of the hedge shears HL is approximately 63 Hertz (Hz) at the rotation speed nA of 10 000 rpm of the drive unit AE or its electric motor. The frequency fSig of the special harvester is approximately 32 Hz at the rotation speed nA of 10 000 rpm.
(31) This allows the criterion of transmission i to be used for differentiating between a first tool unit HL, in particular the hedge shears, and a second tool unit SP, in particular the special harvester.
(32) If the determination in step c) reveals that the coupled tool unit WE is a rotatory tool unit RWE, wherein the types include a saw HT, in particular a pole pruner, in step b) operating data BD in the form of a temporal rotation speed, current, voltage and/or power characteristic PA of the drive unit AE are identified, in particular with a substantially constant rotation speed nA. Furthermore, it is determined in step c) that the coupled tool unit WE is a saw HT if the identified temporal rotation speed, current, voltage and/or power characteristic PA has a dynamic oscillation PLS. Furthermore, in step d) the drive unit AE is controlled in a saw control mode if the coupled tool unit WE is determined to be a saw HT.
(33) In
(34) In detail, with the power output PA, oscillations with a very high amplitude PLSA and an approximate frequency of 75 to 90 Hz, on average of 80 Hz, occur at the rotation speed nA of 10 000 rpm of the drive unit AE or its electric motor.
(35) Both the approximate frequency and the height of the amplitude PLSA of the dynamic oscillation PLS are different from the amplitude PDSA and the frequency fSig of the periodic oscillation PDS. In particular, the dynamic oscillation PLS is not purely periodic.
(36) In the exemplary embodiment shown, the operating data BD are on the one hand filtered slightly and on the other hand filtered more. Subsequently, a difference is formed. As a result, extremely simple bandpass filtering (frequency factor) is obtained. If the amplitude of the filtered operating data exceeds a certain threshold, a counter (temporal factor) is incremented. If the counter reaches a certain threshold, the saw HT is considered to have been recognized.
(37) This allows the criterion of dynamic oscillation PLS to be used for differentiating between a saw HT and not a saw.
(38) If the determination in step c) reveals that the coupled tool unit WE is a rotatory tool unit RWE and that the identified operating data BD do not have a dynamic oscillation PLS, wherein the types include a blower device BG, in step b) operating data BD in the form of a, in particular the, temporal rotation speed characteristic nA and a, in particular the, temporal current, voltage and/or power characteristic PA of the drive unit AE are identified, or the operating data BD have been identified at a time before, in particular at a constant rotation speed nA. Furthermore, it is determined in step c) that the coupled tool unit WE is not a blower device BG if the identified temporal current, voltage and/or power characteristic PA has a variation PCH, in particular greater than a limiting variation PCHG and over a minimum time period, with a temporally constant rotation speed nA. Furthermore, in step d), the drive unit AE is controlled in a non-blower device control mode if the coupled tool unit WE is determined not to be a blower device BG.
(39) Typically, the blower device BG does not undergo any external load in normal use, as
(40) This allows the criterion of variation PCH to be used for differentiating between not a blower device and, in particular possibly, a blower device BG.
(41) If the determination in step c) reveals that the coupled tool unit WE is a rotatory tool unit RWE and that the identified operating data BD do not have a dynamic oscillation and have a variation PCH with a temporally constant rotation speed nA, wherein the types include a tool unit FCS, FCB, FSB with a flexible tool shaft FAW, in step b) operating data BD in the form of a, in particular the, temporal rotation speed characteristic nA of the drive unit AE are identified, in particular when running up the rotation speed nA. Furthermore, it is determined in step c) that the coupled tool unit WE is a tool unit FCS, FCB, FSB with a flexible tool shaft FAW if the identified temporal rotation speed characteristic nA has at least one undershooting US in a certain rotation speed range DZB. Furthermore, in step d) the drive unit AE is controlled in a flexshaft control mode if the coupled tool unit WE is determined to be a tool unit FCS, FCB, FSB with a flexible tool shaft FAW.
(42) In particular, the tool unit WE with the flexible tool shaft FAW is a scythe with a bent shaft FCS, an edge trimmer with a bent shaft FCB or a brush cutter with a bent shaft FSB, and in particular without a gear mechanism.
(43) In
(44) In the exemplary embodiment shown, the height USH of the maximum undershooting US is assessed. The undershooting US is calculated as the difference between the maximum characteristic of the rotation speed nA (can only rise) and the actual rotation speed nA. In dependence on the height USH, a decision is made to differentiate a wire brush cutter FSF.
(45) This allows the criterion of undershooting US to be used for differentiating between a tool unit FCS, FCB, FSB with a flexible tool shaft FAW and without a flexible tool shaft.
(46) If the determination in step c) reveals that the coupled tool unit WE is a rotatory tool unit RWE and that the identified operating data BD do not have a dynamic oscillation, have a variation PCH with a temporally constant rotation speed nA and do not have an undershooting in a certain rotation speed range DZB, wherein the types include a wire brush cutter FSF or a first cutting-blade brush cutter FSMkl, a second cutting-blade brush cutter FSMgr or a floor-guided tool unit KW, KB, BF, in step b) operating data in the form of a, in particular the, temporal rotation speed characteristic nA and a, in particular the, temporal current characteristic IA of the drive unit AE are identified, or the operating data BD have been identified at a time before, in particular when running up the rotation speed nA. Furthermore, in step c) a mass moment of inertia J is determined from the identified temporal rotation speed characteristic nA and the identified temporal current characteristic IA. Furthermore, it is determined in step c) that the coupled tool unit WE is a wire brush cutter FSF or a first cutting-blade brush cutter FSMkl if the determined mass moment of inertia J is within a first mass moment of inertia range J1, or is a second cutting-blade brush cutter FSMgr if the determined mass moment of inertia J is within a second mass moment of inertia range J2 differing from the first mass moment of inertia range, or is a floor-guided tool unit KW, KB, BF if the determined mass moment of inertia J is within a third mass moment of inertia range J3 differing from the first and the second mass moment of inertia ranges. Furthermore, in step d) the drive unit AE is controlled in a first brush cutter control mode if the coupled tool unit WE is determined to be a wire brush cutter FSF or a first cutting-blade brush cutter FSMkl, or in a second brush cutter control mode if the coupled tool unit WE is determined to be a second cutting-blade brush cutter FSMgr, or is controlled in a floor control mode if the coupled tool unit WE is determined to be a floor-guided tool unit KW, KB, KF.
(47) In particular, the first mass moment of inertia range J1 is lower than the second mass moment of inertia range J2, as shown in
(48) The floor-guided tool unit is a sweeping roller KW, a sweeping brush KB or a rotary tiller BF.
(49) In detail, the mass moment of inertia J (inertial moment) indicates the resistance of a rigid body with respect to an acceleration about its own axis. The mass moment of inertia J has the following relationship with a torque M and the resultant acceleration : J=M/. According to this equation, the mass moment of inertia J can be calculated from the torque M and the resultant acceleration .
(50) In the exemplary embodiment shown in
(51) Since a current Id during the acceleration at low rotation speeds is at approximately 0 and an absolute value of the drive unit torque M is not required, the following simplification is sufficient: MIq. This leads to Iq=J*d/dt. A rotation speed increment d is constant and can in particular be set by way of a parameter. The difference in the measures of the mass moment of inertia J is attributable to the level of the respective current Iq and a plurality of added-together current values (plurality=duration in milliseconds for a rotation speed increment d).
(52) As shown in
(53) In the exemplary embodiment shown, a limit value, in particular for the measure of the mass moment of inertia, between the first mass moment of inertia range J1 and the second mass moment of inertia range J2 is 4; in particular, the first mass moment of inertia range J1 is lower than the limit value 4. Furthermore, a limit value, in particular for the measure of the mass moment of inertia, between the first mass moment of inertia range J1 and the third mass moment of inertia range J3 is 1.5; in particular, the third mass moment of inertia range J3 is lower than the limit value 1.5.
(54) This allows the criterion of mass moment of inertia J to be used for differentiating between a wire brush cutter FSF and a first cutting-blade brush cutter FSMkl, a second cutting-blade brush cutter FSMgr and a floor-guided tool unit KW, KB, KF.
(55) If the determination in step c) reveals that the coupled tool unit WE is a wire brush cutter FSF or a first cutting-blade brush cutter FSMkl, in step b) operating data BD in the form of a, in particular the, temporal power characteristic PA of the drive unit AE are identified, or the operating data BD have been identified at a time before, in particular at a constant rotation speed nA. Furthermore, in step c) a load LT is determined from the identified temporal power characteristic PA on the identified temporal rotation speed characteristic nA. Furthermore, in step c) it is determined that the coupled tool unit WE is a wire brush cutter FSF if the determined load LT is within a first load range LT1, or is a first cutting-blade brush cutter FSMkl if the determined load LT is within a second load range LT2 differing from the first load range. Furthermore, in step d) the drive unit AE is controlled in a wire brush cutter control mode if the coupled tool unit WE is determined to be a wire brush cutter FSF, or is controlled in a cutting-blade brush cutter control mode if the coupled tool unit WE is determined to be a first cutting-blade brush cutter FSMkl.
(56) In particular, the first load range LT1 is higher than the second load range LT2, as shown in
(57) In the exemplary embodiment shown, a basic load line, in particular a thin and solid basic load line, of the wire brush cutter FSF is supported or denoted by the following pairs of values (power output PA against rotation speed nA): 236 W against 7500 rpm, 245 W against 7700 rpm, 290 W against 8300 rpm, 335 W against 8800 rpm, 390 W against 9300 rpm, 485 W against 9600 rpm.
(58) The wire brush cutter control mode makes it possible to perform a rotation speed limitation for operating at a limited rotation speed such as 7700 rpm, as shown in
(59) This allows the criterion of load LT to be used for differentiating between a wire brush cutter FSF and a first cutting-blade brush cutter FSMkl.
(60) If the determination in step c) reveals that the coupled tool unit WE is a rotatory tool unit RWE and that the identified operating data BD do not have a dynamic oscillation and do not have a variation with a temporally constant rotation speed nA, wherein the types include a, in particular the, blower device BG, in step b) operating data BD in the form of a, in particular the, temporal rotation speed characteristic nA, a, in particular the, temporal current characteristic IA and a, in particular the, temporal power characteristic PA of the drive unit AE are identified, or the operating data BD have been identified at a time before; in particular, the current characteristic IA when running up the rotation speed nA and the power characteristic PA at a constant rotation speed nA. Furthermore, in step c) a, in particular the, mass moment of inertia J is determined from the identified temporal rotation speed characteristic nA and the identified temporal current characteristic IA. Furthermore, in step c) a, in particular the, load LT is determined from the identified temporal power characteristic PA on the identified temporal rotation speed characteristic nA. Furthermore, in step c) it is determined that the coupled tool unit WE is a blower device BG if the determined mass moment of inertia J is within a, in particular the, first mass moment of inertia range J1 and if the determined load LT is within a third load range LT3. Moreover, in step d) the drive unit is controlled in a blower device control mode if the coupled tool unit WE is determined to be a blower device BG.
(61) In particular, the third load range LT3 is higher than the first load range LT1, as shown in
(62) In the exemplary embodiment shown, a basic load line, in particular a thick and solid basic load line, of the blower device BG is supported or denoted by the following pairs of values (power output PA against rotation speed nA): 110 W against 3500 rpm, 175 W against 4400 rpm, 210 W against 4700 rpm, 235 W against 5050 rpm, 325 W against 5600 rpm, 410 W against 6100 rpm, 520 W against 6650 rpm, 620 W against 7200 rpm, 750 W against 7600 rpm, 950 W against 8200 rpm, 1200 W against 8900 rpm.
(63) In the exemplary embodiment shown in
(64) This allows the criterion of mass moment of inertia J and load LT to be used for differentiating between a blower device BG and not a blower device.
(65) As the exemplary embodiments shown and explained above make clear, the invention provides an advantageous method for operating an electric drive unit that has improved properties, in particular more functionalities, and also a system. In particular, the method and the system or the type-specific control mode of the drive unit make it possible to operate the coupled tool unit optimally and/or to recognize and consequently solve or even avoid from the outset at least a type-specific problem or at least a type-specific problem case of the coupled tool unit. The type-specific control mode of the drive unit is made possible by determining the type of the coupled tool unit, in particular indirectly.
(66) The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.