Vehicular power unit
10625605 ยท 2020-04-21
Assignee
Inventors
Cpc classification
F16H37/0826
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H25/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2007/0061
PERFORMING OPERATIONS; TRANSPORTING
B60K1/02
PERFORMING OPERATIONS; TRANSPORTING
B60T13/741
PERFORMING OPERATIONS; TRANSPORTING
F16D65/186
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/046
PERFORMING OPERATIONS; TRANSPORTING
B60K2007/0092
PERFORMING OPERATIONS; TRANSPORTING
F16H37/0833
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2121/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2007/0038
PERFORMING OPERATIONS; TRANSPORTING
B60T13/746
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60K1/02
PERFORMING OPERATIONS; TRANSPORTING
F16H37/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/04
PERFORMING OPERATIONS; TRANSPORTING
B60K7/00
PERFORMING OPERATIONS; TRANSPORTING
F16D65/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T13/74
PERFORMING OPERATIONS; TRANSPORTING
B60T1/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vehicular power unit downsized using a speed reducing mechanism of high speed reduction ratio. In a vehicular power unit, a torque applied to an input shaft from an actuator is multiplied by a speed reducing mechanism to be transmitted to an axle. The speed reducing mechanism includes: an external gear of a ring gear; a first pinion that engages with the external gear; a second pinion that rotates integrally with the first pinion; a pinion shaft that rotates integrally with the first pinion and the second pinion; a center gear that rotates integrally with a sun gear; a counter gear that engages with both of the center gear and the second pinion; and a carrier shaft that rotates integrally with a carrier. The pinion shaft is coupled to the input shaft, and the carrier shaft is coupled to the axle.
Claims
1. A vehicular power unit including: an actuator that generates a torque; an input shaft to which the torque is applied; an axle that transmits power to a wheel of a vehicle; and a speed reducing mechanism that reduces a rotational speed between the input shaft and the axle, wherein the torque applied to the input shaft is transmitted to the axle while being multiplied to generate at least either one of a drive force or a braking force of the vehicle, wherein the speed reducing mechanism comprises: a planetary gear unit having a sun gear, a ring gear, and a carrier; an external gear formed in an outer peripheral section of the ring gear; an outer gear set having a first pinion that engages with the external gear, a second pinion that is disposed on the same rotational axis as the first pinion and rotates integrally with the first pinion, and a pinion shaft that rotates integrally with the first pinion and the second pinion; a center gear that is disposed on the same rotational axis as the sun gear and rotates integrally with the sun gear; a counter gear that is disposed between the center gear and the second pinion and engages with both of the center gear and the second pinion; a sun gear shaft that rotates integrally with the center gear and the sun gear; a carrier shaft that rotates integrally with the carrier; and a counter gear shaft that rotates integrally with the counter gear, wherein at least any one of the sun gear shaft, the pinion shaft, or the counter gear shaft is configured as the input shaft, and the carrier shaft is configured as the axle.
2. The vehicular power unit according to claim 1, wherein the actuator includes a driving actuator that generates a drive torque, and the drive torque is applied to the input shaft.
3. The vehicular power unit according to claim 2, comprising: a plurality of the outer gear sets or a plurality of the counter gear shafts; and a plurality of the input shafts, wherein the actuator includes a plurality of driving actuators, and the drive torques generated by the driving actuators are applied, respectively, to the input shafts.
4. The vehicular power unit according to claim 3, wherein the actuator includes a plurality of the driving actuators whose characteristics differ, and the drive torques generated by the plurality of driving actuators whose characteristics differ are applied, respectively, to the input shafts.
5. The vehicular power unit according to claim 1, comprising: a plurality of the outer gear sets or a plurality of the counter gear shafts; and a plurality of the input shafts, wherein the actuator includes a driving actuator that generates a drive torque, and a braking actuator that generates a braking torque, and the drive torque and the braking torque are inputted, respectively, to the input shafts.
6. The vehicular power unit according to claim 5, wherein the actuator includes a plurality of the driving actuators, and a plurality of the braking actuators, and the drives torques generated by the drive actuators and the braking torques generated by the braking actuators are inputted, respectively, to the input shafts.
7. The vehicular power unit according to claim 6, wherein the actuator includes an ordinary braking actuator that is activated by passage of an electric current to generate the braking torque, and a parking braking actuator that is activated by passage of an electric current to generate the braking torque and that is capable of maintaining the braking torque when passage of the electric current has been stopped, and the braking torque generated by the ordinary braking actuator and the braking torque generated by the parking braking actuator are inputted, respectively, to the input shafts.
8. The vehicular power unit according to claim 7, wherein the actuator includes a plurality of the driving actuators whose characteristics differ, and the drive torques generated by the driving actuators whose characteristics differ, the braking torque generated by the ordinary braking actuator, and the braking torque generated by the parking braking actuator are inputted, respectively, to the input shafts.
9. The vehicular power unit according to claim 1, wherein the wheel includes a tire grounded on a road surface and a wheel frame fitted with the tire, and the actuator, the input shaft, the axle, and the speed reducing mechanism are disposed in an inner peripheral portion of the wheel frame, and the wheel frame is coupled to the axle.
10. The vehicular power unit according to claim 9, wherein the pinion shaft or the counter gear shaft is configured as the input shaft, and the actuator is disposed between the speed reducing mechanism and the wheel frame in a rotational axis direction of the axle.
11. The vehicular power unit according to claim 1, wherein the wheel includes a left-side wheel and a right-side wheel provided on both sides in a vehicle width direction, the vehicular power unit comprises: a left-side unit having the axle that transmits power to the left-side wheel, the actuator, the input shaft, and the speed reducing mechanism; and a right-side unit having the axle that transmits power to the right-side wheel, the actuator, the input shaft, and the speed reducing mechanism, and the left-side unit and the right-side unit are disposed facing each other with projecting directions of their respective axles configured oppositely to each other in the vehicle width direction.
12. The vehicular power unit according to claim 11, wherein the left-side unit includes a left-side coupling section in which the sun gear shaft is projected in an opposite direction to the left-side wheel in the vehicle width direction, the right-side unit includes a right-side coupling section in which the sun gear shaft is projected in an opposite direction to the right-side wheel in the vehicle width direction, and the vehicular power unit further comprises a clutch that selectively couples the left-side coupling section and the right-side coupling section.
13. The vehicular power unit according to claim 11, wherein the pinion shaft or the counter gear shaft is configured as the input shaft, the actuator in the left-side unit is disposed between the speed reducing mechanism and the left-side wheel in the vehicle width direction, and the actuator in the right-side unit is disposed between the speed reducing mechanism and the right-side wheel in the vehicle width direction.
14. The vehicular power unit according to claim 1, wherein the actuator includes a braking actuator that generates a braking torque, and the braking torque is inputted to the input shaft.
15. The vehicular power unit according to claim 14, further comprising: a plurality of the outer gear sets or a plurality of the counter gear shafts; and a plurality of the input shafts, wherein the actuator includes a plurality of the braking actuators, and the braking torques generated by the plurality of braking actuators are inputted, respectively, to the input shafts.
16. The vehicular power unit according to claim 15, wherein the actuator includes an ordinary braking actuator that is activated by passage of an electric current to generate the braking torque, and a parking braking actuator that is activated by passage of an electric current to generate the braking torque and that is capable of maintaining the braking torque when passage of the electric current has been stopped, and the braking torque generated by the ordinary braking actuator and the braking torque generated by the parking braking actuator are inputted, respectively, to the input shafts.
17. The vehicular power unit according to claim 14, wherein the pinion shaft or the counter gear shaft is configured as the input shaft, and the actuator is disposed between the speed reducing mechanism and the wheel in a rotational axis direction of the axle.
18. The vehicular power unit according to claim 5, wherein the braking actuator comprises: a service brake mechanism that is activated by passage of an electric current to cause predetermined fellow friction materials to make frictional contact, thereby generating the braking torque; and a parking brake mechanism that is activated by passage of an electric current to generate the braking torque and that is capable of maintaining the braking torque when passage of the electric current has been stopped, and the parking brake mechanism comprises: a braking motor that is activated by passage of an electric current to output a torque; a feed screw mechanism that converts rotary motion due to an output torque of the braking motor into linear motion and generates an axial force acting in a direction causing the fellow friction materials to make frictional contact, and that is capable of maintaining the axial force when passage of an electric current to the braking motor has been stopped; and a braking motor-oriented speed reducing mechanism that transmits the output torque of the braking motor to the feed screw mechanism while multiplying.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Features, aspects, and advantages of exemplary embodiments of the present disclosure will become better understood with reference to the following description and accompanying drawings, which should not limit the disclosure in any way.
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
(20) Preferred embodiments of the present disclosure will now be explained with reference to the accompanying drawings. Referring now to
(21) The actuator 2 includes driving actuators 51, 51 of the likes of an electric motor, and braking actuators 61, 62 of the likes of a brake apparatus or a regenerative motor (i.e., a generator). That is, the actuator 2 generates a torque such as a drive torque for driving a vehicle or a braking torque for braking the vehicle. By adopting as the actuator 2 the driving actuator 51 (or 52) that generates a drive torque, this vehicular power unit 1 shown in
(22) The input shaft 3 is coupled to a sun gear shaft 15, a counter gear shaft 20, or a pinion shaft 23 that will be mentioned later. In other words, the sun gear shaft 15, the counter gear shaft 20, or the pinion shaft 23 serves as the input shaft 3. The above-described torque generated by the actuator 2 is applied to the input shaft 3.
(23) A later-mentioned carrier shaft 16 is coupled to the axle 4. In other words, the carrier shaft 16 serves as the axle 4, and power is transmitted to a wheel 6 of the vehicle from the axle 4.
(24) The speed reducing mechanism 5 includes a planetary gear unit 7, a counter gear set 8, and an outer gear set 9. The speed reducing mechanism 5 reduces a rotational speed between the input shaft 3 and the axle 4, and transmits the torque of the input shaft 3 to the axle 4.
(25) The planetary gear unit 7 which is of single pinion type has: a sun gear 10, a ring gear 11, and a carrier 12 as rotary elements that differentially rotate with respect to each other; and a plurality of planetary gears 13 supported by the carrier 12 and interposing between the sun gear 10 and the ring gear 11. An outer peripheral section of the ring gear 11 has formed therein a later-mentioned external gear 14 that engages with a later-mentioned first pinion 21 of the outer gear set 9.
(26) The planetary gear unit 7 is supported in a case 17 of the speed reducing mechanism 5, by the sun gear shaft 15 and the carrier shaft 16. The sun gear shaft 15 of the sun gear 10 rotates integrally with a later-mentioned center gear 18, and the carrier shaft 16 of the carrier 12 rotates integrally with the carrier 12. The sun gear shaft 15 and the carrier shaft 16 are disposed in a manner enabling them to rotate relatively to each other on the same rotational axis.
(27) In the vehicular power unit 1 shown in
(28) Note that it is also possible for a double pinion type planetary gear unit to be used in the vehicular power unit 1, in place of the single pinion type planetary gear unit 7.
(29) The counter gear set 8 includes the center gear 18 and at least one counter gear 19. In the vehicular power unit 1 shown in
(30) The outer gear set 9 includes the first pinion 21, the second pinion 22, and the pinion shaft 23. The first pinion 21 is a gear diametrically smaller than the external gear 14, and engages with the external gear 14. The second pinion 22 is also diametrically smaller than the external gear 14 and engages with the counter gear 19. The speed reducing mechanism 5 in the embodiments of the present disclosure includes at least one set of the above-described kind of outer gear sets 9, and the vehicular power unit 1 shown in
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(32) The input shaft 3 and the sun gear shaft 15 are supported in a rotatable manner in the case 17, by a bearing 24 installed in the case 17. The axle 4 and the carrier shaft 16 are supported in a rotatable manner in the case 17, by a bearing 25 installed in the case 17. An end section on an inner side of the case 17 of the carrier shaft 16 has a bearing 26 installed therein. The sun gear shaft 15 and the carrier shaft 16 are coupled in a manner enabling them to rotate relatively to each other, via that bearing 26. In this way, the input shaft 3 and the axle 4 are disposed on the same rotational axis CL1.
(33) The planetary gear unit 7 is disposed in parallel with the counter gear set 8 on an inside of the case 17. The sun gear 10 is attached to the sun gear shaft 15, and the sun gear 10 and sun gear shaft 15 are supported in a rotatable manner in the case 17 by the bearing 24. The carrier 12 is formed integrally with the carrier shaft 16, and the carrier 12 and carrier shaft 16 are supported in a rotatable manner in the case 17 by the bearing 25. The external gear 14 is formed in the outer peripheral section of the ring gear 11, and the external gear 14 is engaged with the first pinion 21 of the outer gear set 9.
(34) The center gear 18 is attached to the sun gear shaft 15 so as to rotate integrally with the sun gear shaft 15, and the counter gear 19 is attached to the counter gear shaft 20 so as to rotate integrally with the counter gear shaft 20. The counter gear shaft 20 is disposed in parallel with the sun gear shaft 15, and is supported in a rotatable manner in the case 17, by a bearing 27 and a bearing 28 installed in the case 17.
(35) The outer gear set 9 is disposed on an outer peripheral side of the planetary gear unit 7 and the counter gear set 8. The first pinion 21 is attached to the pinion shaft 23 so as to rotate integrally with the pinion shaft 23 and so as to engage with the external gear 14. Similarly, the second pinion 22 is attached to the pinion shaft 23 so as to rotate integrally with the pinion shaft 23 and so as to engage with the counter gear 19. In other words, the first pinion 21 and the second pinion 22 are disposed on the same rotational axis CL2, as shown in
(36) In order to transmit the torque between the external gear 14 and the center gear 18, the speed reducing mechanism 5 includes at least one set of the outer gear sets 9. Specifically, in order for the ring gear 11 to be stably supported by the first pinion 21, at least three sets of the outer gear sets 9 are provided at equal intervals in a periphery of the ring gear 11. Note that the same number of counter gears 19 as the provided number of outer gear sets 9, are provided. For example, given that four sets of the outer gear sets 9 are disposed in the periphery of the ring gear 11, four counter gears 19 are provided so as to respectively engage with four second pinions 22.
(37) In the speed reducing mechanism 5 shown in
(38) The nomographic diagram of
(39) As shown by the broken line in
(40) Furthermore, since the ring gear 11 is rotated in the reverse direction by the torque applied to the external gear 14, flexibility in setting of a gear ratio increases more compared to in a configuration where power transmission is made by internal teeth of the ring gear as in the previously mentioned combined planetary gear mechanism described in JP-A-2008-275112. As a result, the speed reduction ratio between the input shaft 3 and the axle 4 can be significantly increased.
(41) In a single pinion type planetary gear unit in which the sun gear is used as the input element, the carrier is used as the output element, and the ring gear is fixed, the speed reduction ratio is expressed as:
=1+Zr/Zs;
where Zs is the number of teeth of the sun gear, and Zr is the number of internal teeth of the ring gear. Note that the speed reduction ratio y in this case is the ratio of the rotational speed NIN of the input element with respect to the rotational speed NOUT of the output element (that is, =NIN/NOUT). In the planetary gear unit of this kind, the speed reduction ratio y achievable in stand-alone manner is from about 4 to 10. For example, given that an outer diameter of the planetary gear unit is 300 mm, in the combined planetary gear mechanism described in JP-A-2008-275112, a speed reduction ratio of at most roughly about 100 can be obtained. In contrast, in the speed reducing mechanism 5 in the embodiments of the present disclosure, there is high flexibility in setting of the gear ratio, without being restricted by the number of internal teeth or inner diameter of the ring gear 11 as described above. Therefore, theoretically, a speed reduction ratio y of roughly about 10000 can be obtained.
(42) Thus, the vehicular power unit 1 in the embodiments of the present disclosure includes the speed reducing mechanism 5 that enables setting of a speed reduction ratio considerably larger compared to in a conventional configuration. In the speed reducing mechanism 5, one set of the planetary gear unit 7 and one set of the counter gear set 8 as a parallel gear pair, are arranged in parallel. Therefore, the speed reduction ratio of the speed reducing mechanism can be significantly increased compared to in the likes of, for example, a speed reducing apparatus due to a conventional combined planetary gear mechanism of the kind described in JP-A-2008-275112 or a speed reducing apparatus due to a two-stage gear train, in the case of equivalent sizes. In other words, the speed reducing mechanism 5 can be downsized.
(43) Moreover, in the vehicular power unit 1, the torque generated by the actuator 2 can be transmitted significantly multiplied to the axle 4 by the speed reducing mechanism 5. Therefore, the actuator 2 can be downsized. As a result, the vehicular power unit 1 can be significantly downsized and weight-lightened compared to a conventional drive unit or braking unit.
(44) Specifically, in the case of using the driving actuator 51 (or 52) as the actuator 2 in the vehicular power unit 1 shown in
(45) In the vehicular power unit 1 shown in
(46) The vehicular power unit 1 shown in
(47) The vehicular power unit 1 shown in
(48) As described above, in the vehicular power units 1 shown in
(49) In the vehicular power unit 1 shown in
(50) Thus, in the vehicular power unit 1 shown in
(51) Motors having different output characteristics may be used, respectively, as the driving actuator 51 and the driving actuator 52. For example, a synchronous motor suitable for medium and low vehicle speed running may be used as the driving actuator 51, and an induction motor suitable for high speed running may be used as the driving actuator 52. In this case, by switching the motor used according to a vehicle speed or a demanded amount of drive force, the drive force can be efficiently generated according to running conditions. Therefore, energy efficiency of the drive unit can be improved.
(52) In the vehicular power unit 1 shown in
(53) Thus, in the vehicular power unit 1 shown in
(54) Braking mechanisms having different functions or applications may be used, respectively, as the braking actuator 61 and the braking actuator 62. For example, given that an electromagnetic brake that generates a braking torque due to passage of an electric current or a regenerative brake is used as the braking actuator 61, the braking actuator 61 may be used as a normal-use brake actuator. On the other hand, given that an electric brake employing a feed screw mechanism is used as the braking actuator 62, the braking actuator 62 may be used as a parking-use brake actuator. In this case, the braking actuator 62 generates a braking torque due to passage of an electric current, and maintains the braking torque in a state when passage of the electric current has been stopped.
(55) In the vehicular power unit 1 shown in
(56) In the vehicular power unit 1 shown in
(57) In the vehicular power unit 1 shown in
(58) In this vehicular power unit 1 shown in
(59) In this way, the vehicular power unit 1 shown in
(60) Moreover, a low-speed type motor may be used as the driving actuator 81, and a high-speed type motor may be used as the driving actuator 82. In addition, one of the braking actuators 83, 84 may be used as a normal-use braking actuator, and the other of the braking actuators 83, 84 may be used as a parking-use braking actuator. Therefore, reliability of the vehicular power unit 1 can be further improved, and energy efficiency can be improved.
(61) In the vehicular power unit 1 in the embodiments of the present disclosure, the actuator 2 can be disposed on a wheel 6 side of the speed reducing mechanism 5, in a rotational axis CL1 direction of the axle 4.
(62) The vehicular power unit 1 shown in
(63) In the vehicular power unit 1 shown in
(64) Thus, in the vehicular power unit 1 shown in
(65) An in-wheel motor 100 shown in
(66) As shown in the above-described
(67) The wheel 6 includes: a tire 101 grounded on a road surface; and a wheel frame 102 fitted with the tire 101. The vehicular power unit 1 is disposed in an inner periphery of that wheel frame 102. That is, the actuators 2, the input shafts 3, the axle 4, and the speed reducing mechanism 5 are disposed in the inner periphery of the wheel frame 102. The wheel frame 102 is fixed to the flange 93 of the axle 4 by the bolts 92. The actuators 2 are coupled to the case 17 between the speed reducing mechanism 5 and the wheel frame 102 in the rotational axis CL1 direction.
(68) In the in-wheel motor 100, the case 17 is coupled to a suspension mechanism 103 of the vehicle, by the bolts 94.
(69) By using the vehicular power unit 1 shown in
(70) Moreover, in the in-wheel motor 100, the actuators 2 are disposed between the speed reducing mechanism 5 and the wheel frame 102. Therefore, the actuators 2 and the input shafts 3 are not disposed on a back surface side facing the suspension mechanism 103 of the speed reducing mechanism 5. As a result, the back surface of the speed reducing mechanism 5 can be easily coupled to the vehicle body, via the suspension mechanism 103.
(71) In the in-wheel motor 100 shown in
(72) Furthermore, the in-wheel motor 100 shown in
(73)
(74) The left-side unit 202 and the right-side unit 204 both have the same configuration as the above-mentioned vehicular power unit 1 of any of the foregoing examples. In the on-board two-motor drive unit 200 shown in
(75) The left-side unit 202 and the right-side unit 204 are both provided with a plurality of the input shafts 3, and the actuators 2 are respectively coupled to each of the input shafts 3. In the example shown in
(76) The left-side unit 202 and the right-side unit 204 are disposed so that their respective fellow back surfaces 17a face each other. Therefore, the axle 4 of the left-side unit 202 and the axle 4 of the right-side unit 204 are disposed on the same axis, and each project outwardly in a vehicle width direction.
(77) In the on-board two-motor drive unit 200, a clutch 205 is interposed between the left-side unit 202 and the right-side unit 204. The left-side unit 202 has a left-side coupling section 206 formed in a tip on an inner side in the vehicle width direction of the sun gear shaft 15, and the right-side unit 204 has a right-side coupling section 207 formed in a tip on an inner side in the vehicle width direction of the sun gear shaft 15. The left-side coupling section 206 of the left-side unit 202 and the right-side coupling section 207 of the right-side unit 204 are selectively coupled by the clutch 205.
(78) Specifically, the clutch 205 serves as a differential limiting mechanism that limits differential rotation between the left-side wheel 201 and the right-side wheel 203 by frictionally engaging the sun gear shaft 15 of the left-side unit 202 with the sun gear shaft 15 of the right-side unit 204. In the example shown in
(79) By using the vehicular power unit 1 in the embodiments of the present disclosure to form the on-board two-motor drive unit 200, the on-board two-motor drive unit 200 can be significantly downsized and weight-lightened. Therefore, the vehicle can be weight-lightened, and moreover, energy efficiency can be improved. In addition, the on-board two-motor drive unit 200 can be easily mounted in a vehicle, and a vehicle interior can be made larger. Furthermore, in the on-board two-motor drive unit 200, the drive force and the braking force generated in the left-side wheel 201 and the right-side wheel 203 can be independently controlled. Therefore, torque vectoring is enabled in a vehicle mounted with the on-board two-motor drive unit 200.
(80) Moreover, the actuators 2 are disposed between the speed reducing mechanism 5 and the wheel 6 in both the left-side unit 202 and the right-side unit 204. In other words, the actuators 2 and the input shafts 3 to which torque is applied from the actuators 2 are not disposed on the back surface 17a side of the speed reducing mechanism 5. Therefore, a width of the on-board two-motor drive unit 200 can be reduced.
(81) In the on-board two-motor drive unit 200, one driving actuator 51 (or 52) and one braking actuator 61 (or 62) are provided as the actuators 2. However, in the on-board two-motor drive unit 200, the number of actuators 2 may be changed as required. For example, the on-board two-motor drive unit 200 may be provided with only one driving actuator 51 (or 52), or may be provided with two or more actuators-for-drive 51 (or 52). Alternatively, the on-board two-motor drive unit 200 may be provided with at least one driving actuator 51 (or 52) and two or more actuators-for-braking 61 (or 62).
(82) Furthermore, the left-side unit 202 and the right-side unit 204 may be provided only with at least one braking actuator 61 (or 62), without being provided with a driving actuator. In that case, the on-board two-motor drive unit 200 serves as a braking unit.
(83)
(84) The friction plate 303 includes: a plurality of rotary plates 303a at least part of which is formed by a magnetic body; and a plurality of fixed plates 303b at least part of which is formed by a magnetic body. In the example shown in
(85) The pushing plate 304 is formed an annular magnetic body. The pushing plate 304 is installed in the case 307 so as to be able to move in the rotational axis CL2 direction but be unable to rotate in the rotational direction of the output shaft 306.
(86) The coil 305 is fixed to the case 307 and generates a magnetic attraction force by being applied with a certain voltage. The magnetic attraction force generated by the coil 305 acts on the friction plate 303 and the pushing plate 304, and causes the pushing plate 304 to be drawn to a friction plate 303 side. Therefore, due to passage of an electric current in the coil 305, the friction plate 303 is pressed by the pushing plate 304, the rotary plates 303a and fixed plates 303b of the friction plate 303 frictionally engage, and a braking torque is generated.
(87) As shown in, for example, the previously mentioned
(88) Therefore, in this service brake mechanism 301, the magnetic attraction force generated by passage of an electric current in the coil 305 causes the pushing plate 304 to be drawn to the friction plate 303 side and the friction plate 303 to be pressed by the pushing plate 304. As a result, the rotary plates 303a and the fixed plates 303b frictionally engage. In other words, the service brake mechanism 301 generates the breaking torque by passage of an electric current in the coil 305.
(89) The parking brake mechanism 302 is configured to be capable of generating a braking torque when activated by passage of an electric current and be capable of maintaining the braking torque in a state when passage of the electric current has been stopped. Specifically, the parking brake mechanism 302 includes a braking motor 308, a feed screw mechanism 308, and a braking motor-oriented speed reducing mechanism 310.
(90) The braking motor 308 is an electric motor that generates a drive torque when activated by passage of an electric current. The braking motor 308 comprises: a stator 308a; a rotor 308b; and a rotor shaft 308c that rotates integrally with the rotor 308b. The stator 308a is fixed to the case 307 in a non-rotatable manner. The rotor shaft 308c configures an output shaft of this braking motor 308, and rotates integrally with a later-mentioned input shaft 310a of the braking motor-oriented speed reducing mechanism 310.
(91) The feed screw mechanism 309 converts rotary motion into linear motion, and presses the pushing plate 304 to the friction plate 303 side (the left side in
(92) The pushing member 309a is formed by a disc-shaped non-magnetic body. A female screw section 309c of the feed screw is formed in a central portion of the pushing member 309a so as to penetrate the pushing member 309a in a disc thickness direction of the pushing member 309a (a left-right direction in
(93) The feed screw member 309b is a rotating shaft of the feed screw mechanism 309, and has a male screw section 309e formed in an outer periphery of the feed screw member 309b. The feed screw member 309b rotates integrally with a later-mentioned output shaft 310b of the braking motor-oriented speed reducing mechanism 310.
(94) The male screw section 309e of the feed screw member 309b is screwed into the female screw section 309c of the pushing member 309a. The female screw section 309c and the male screw section 309e of the feed screw mechanism 309 are formed by, for example, a ball screw, or a trapezoid-threaded or square-threaded screw.
(95) The feed screw mechanism 309, by rotating the feed screw member 309b in a forward direction, generates an axial force in a forward movement direction bringing the pushing member 309a closer to the pushing plate 304 in the rotational axis CL2 direction. Moreover, the feed screw mechanism 309, by rotating the feed screw member 309b in a reverse direction, generates an axial force in a backward movement direction distancing the pushing member 309a from the pushing plate 304 in the rotational axis CL2 direction.
(96) The braking motor-oriented speed reducing mechanism 310 has the input shaft 310a and the output shaft 310b, and reduces rotational speed of the output shaft 310b with respect to rotational speed of the input shaft 310a. In other words, the braking motor-oriented speed reducing mechanism 310 transmits the torque applied to the input shaft 310a to the output shaft 310b while multiplying. The rotor shaft 308c of the braking motor 308 is coupled to the input shaft 310a. That is, the input shaft 310a rotates integrally with the rotor shaft 308c. The feed screw member 309b of the feed screw mechanism 309 is coupled to the output shaft 310b. That is, the output shaft 310b rotates integrally with the feed screw member 309b.
(97) Thus, in this parking brake mechanism 302, an output torque of the braking motor 308 is multiplied by the braking motor-oriented speed reducing mechanism 310 to be transmitted to the feed screw mechanism 309. Therefore, the braking motor 308 can be downsized, and the parking brake mechanism 302 can be downsized and weight-lightened. In addition, the braking actuator 61 (62, 72, 83, or 84) can be significantly downsized and weight-lightened.
(98) The parking brake mechanism 302 applies a torque in a forward rotational direction to the feed screw member 309b of the feed screw mechanism 309. Consequently, the rotary plates 303a and the fixed plates 303b are frictionally engaged to each other to apply a braking torque to the output shaft 306. The braking torque of the parking brake mechanism 302 applied to the output shaft 306 can be reduced by applying a torque in a reverse rotational direction to the feed screw member 309b.
(99) In the feed screw mechanism 309 of the parking brake mechanism 302, a reverse efficiency to rotate the feed screw member 309b in the backward direction by withdrawing the pushing member 309a is adjusted to be lower than a forward efficiency to move the pushing member 309a in the forward direction by rotating the feed screw member 309b in the forward direction. Therefore, the output shaft 306 may be halted continuously by pushing the pushing member 309a and the pushing plate 304 in the forward direction by the feed screw mechanism 309. For this reason, after halting the output shaft 306 by actuating the feed screw mechanism 309 by the braking motor 308, the output shaft 306 may be halted continuously by the parking brake mechanism 302 even if the current supply to the service brake mechanism 301 and braking motor 308 is stopped.
(100) The braking motor-oriented speed reducing mechanism 310 in the above-mentioned parking brake mechanism 302 can be formed by, for example, a gear mechanism 401 similar to the previously mentioned speed reducing mechanism 5, as shown in
(101) In the gear mechanism 401 shown in
(102) As previously mentioned, the braking motor-oriented speed reducing mechanism 310 configured using this gear mechanism 401 also enables a considerably larger speed reduction ratio to be set compared to in a conventional configuration. Therefore, this braking motor-oriented speed reducing mechanism 310 makes it possible for the output torque of the braking motor 308 to be transmitted significantly multiplied to the feed screw mechanism 309. As a result, the braking motor 308 can be significantly downsized. Consequently, the braking actuator 61 (62, 72, 83, or 84) can be significantly downsized and weight-lightened.
(103)
(104) An on-board two-motor drive unit 500 shown in
(105) The speed reducing mechanism 501 has basically the same configuration as the previously mentioned speed reducing mechanism 5 shown in
(106) The left-side unit 502 and the right-side unit 503 both include a plurality of the input shafts 3, and a plurality of the actuators 2 are respectively coupled to each of the input shafts 3. In the example shown in
(107) The left-side unit 502 and the right-side unit 503 are disposed so that respective fellow back surfaces 17a face each other. Therefore, the axle 4 of the left-side unit 502 and the axle 4 of the right-side unit 503 are disposed on the same axis, and each project outwardly in the vehicle width direction.
(108) The left-side unit 202 and the right-side unit 204 in the previously mentioned on-board two-motor drive unit 200 shown in
(109) In the on-board two-motor drive unit 500 shown in
(110) In the example shown in
(111) Thus, in the on-board two-motor drive unit 500 shown in
(112) An on-board two-motor drive unit 600 shown in
(113) The speed reducing mechanism 601 has basically the same configuration as the previously mentioned speed reducing mechanism 501 shown in
(114) The left-side unit 602 and the right-side unit 603 both include a plurality of the input shafts 3, and the actuators 2 are respectively coupled to each of the input shafts 3. In the example shown in
(115) The left-side unit 602 and the right-side unit 603 are disposed so that respective fellow back surfaces 17a face each other. Therefore, the axle 4 of the left-side unit 602 and the axle 4 of the right-side unit 603 are disposed on the same axis, and each project outwardly in the vehicle width direction.
(116) As previously mentioned, in the on-board two-motor drive unit in the embodiments of the present disclosure, it is possible for certain ones of the plurality of actuators 2 to be disposed on the back surface 17a side of the case 17 in the rotational axis CL1 direction.
(117) In the on-board two-motor drive unit 600 shown in
(118) In the example shown in
(119) Thus, in the on-board two-motor drive unit 600 shown in
(120) Although the above exemplary embodiments of the present application have been described, it will be understood by those skilled in the art that the present application should not be limited to the described exemplary embodiments, and various changes and modifications can be made within the spirit and scope of the present application.