MOTOR FOR EXTRACORPOREAL BLOOD PUMP, EXTRACORPOREAL BLOOD PUMP, AND EXTRACORPOREAL BLOOD PUMP SYSTEM
20230021792 · 2023-01-26
Assignee
Inventors
- Thomas George Logan (Jiangsu, CN)
- Peter Colton James Clifton (Jiangsu, CN)
- Bo Wei (Jiangsu, CN)
- Ifan Yen (Jiangsu, CN)
Cpc classification
F04D15/0066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M60/816
HUMAN NECESSITIES
A61M60/822
HUMAN NECESSITIES
A61M60/216
HUMAN NECESSITIES
A61M60/538
HUMAN NECESSITIES
A61M60/508
HUMAN NECESSITIES
A61M60/422
HUMAN NECESSITIES
A61M60/419
HUMAN NECESSITIES
H02K5/04
ELECTRICITY
A61M60/104
HUMAN NECESSITIES
A61M60/117
HUMAN NECESSITIES
H02K11/20
ELECTRICITY
H02K7/14
ELECTRICITY
International classification
A61M60/538
HUMAN NECESSITIES
A61M60/104
HUMAN NECESSITIES
A61M60/216
HUMAN NECESSITIES
A61M60/419
HUMAN NECESSITIES
A61M60/816
HUMAN NECESSITIES
A61M60/822
HUMAN NECESSITIES
F04D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K11/20
ELECTRICITY
H02K5/04
ELECTRICITY
H02K7/14
ELECTRICITY
Abstract
The present disclosure relates to a motor for an extracorporeal blood pump, an extracorporeal blood pump, and an extracorporeal blood pump system. The motor for an extracorporeal blood pump comprises: a housing; an actuator located in the housing and used for driving an impeller in a pump head of the extracorporeal blood pump; at least one sensor located in the housing; and a motor driving-control assembly located in the housing and used to control operation of the motor. Integrating the motor driving-control assembly into the housing of the motor can significantly reduce the dependence of the motor on the control host of the extracorporeal blood pump, the risk of communication failure between the motor and the control host, and the risk of malfunction of the motor driving-control assembly, thereby greatly improving the safety and reliability of the extracorporeal blood pump.
Claims
1-18. (canceled)
19. A motor for an extracorporeal blood pump, the motor comprising: a housing; an actuator located in the housing and configured to drive an impeller in a pump head of the extracorporeal blood pump; at least one sensor located in the housing; and a motor driving-control assembly located in the housing and configured to control operation of the motor.
20. The motor of claim 19, wherein the motor driving-control assembly comprises a sensor interaction circuit and a motor controller, the sensor interaction circuit configured to receive sensing signals from at least one of the at least one sensor and configured to transmit the sensing signals to the motor controller, and wherein the motor controller is configured to send corresponding control signals to the actuator based on the received sensing signals; and wherein the motor driving-control assembly further comprises an amplifier configured to amplify the control signal from the motor controller and configured to transmit the amplified control signal to the actuator.
21. The motor of claim 19, further comprising a backup power supply integrated in the housing, the backup power supply configured to supply electric power to the motor driving-control assembly and the actuator to maintain normal operation of the motor in case of failure of external power supplies.
22. The motor of claim 19, wherein the motor driving-control assembly is integrated on a circuit board.
23. The motor of claim 22, wherein the circuit board is configured as an integral structure, and wherein the circuit board is arranged vertically or horizontally around the actuator in a circular, rectangular, or irregular shape, or the circuit board lies flat on one side of the actuator.
24. The motor of claim 22, wherein the circuit board comprises at least two rigid sections and a connection element configured to connect the at least two rigid sections.
25. The of claim 24, wherein each of the two rigid sections is configured to be used to perform a portion of driving-control functions of the motor driving-control assembly, and wherein the connection element is configured as a flexible circuit board for transmitting signals and/or electric power between the at least two rigid sections, or is configured as a connection plug for transmitting signals and/or electric power between the at least two rigid sections, or is configured as a flexible circuit board for performing a portion of driving-control functions of the motor driving-control assembly.
26. The motor of claim 24, wherein each of the at least two rigid sections comprises a rigid circuit board layer and an extended flexible circuit board layer, the rigid circuit board layer being arranged on at least one side of the flexible circuit board layer, and the flexible circuit board layers being connected together via the connection element, and wherein the extended flexible circuit board layer is configured to transmit signals and/or electric power, while the rigid circuit board layer is used to perform a portion of driving-control functions of the motor driving-control assembly.
27. The motor of claim 22, wherein the circuit board comprises a rigid circuit board layer and an extended flexible circuit board layer, the rigid circuit board layer being arranged on at least one side of the extended flexible circuit board layer and comprising two or more rigid sections separated from each other, such that the circuit board is capable of being bent or folded by means of the flexible circuit board layer, and wherein the extended flexible circuit board layer is configured to transmit signals and/or electric power, while the rigid circuit board layer is configured to be used to perform driving-control functions of the motor driving-control assembly.
28. The motor of claim 24, wherein the circuit board is arranged vertically or horizontally around the actuator in a general U-shape, or in rectangular, circular, semi-circular, or irregular shape, or the circuit board lies flat on one side of the actuator in a stacked manner.
29. The motor of claim 22, wherein the motor driving-control assembly comprises transistors and/or power integrated circuits, the transistors and/or power integrated circuits being mounted on the circuit board; and wherein the transistors and/or the power integrated circuits are in contact with the housing to allow heat from the transistors and/or the power integrated circuits to be dissipated through the housing; or the circuit board is in contact with the housing, such that heat from the transistors and/or the power integrated circuits is capable of being dissipated through thermal paths formed on the circuit board and the housing.
30. The motor of claim 29, wherein a heat dissipation enhancement structure is arranged on an outer side of the housing, and wherein the heat dissipation enhancement structure comprises at least one heat dissipation fin or rib.
31. The motor of claim 19, wherein the housing is of a T-shaped structure, and wherein the housing is configured in one piece or formed by a plurality of components.
32. The motor of claim 19, wherein the motor is configured as a magnetic suspension motor with a magnetic suspension bearing configured to suspend a rotor of the impeller.
33. The motor of claim 32, wherein: the at least one sensor comprises a rotational displacement sensor configured to sense a rotational speed of the rotor; the at least one sensor comprises at least one of an axial position sensor, a displacement sensor, or a radial position sensor configured to sense a suspending position of the rotor; or the at least one sensor comprises a temperature sensor.
34. The motor of claim 19, wherein the motor further comprises a user interface comprising an input component and an output component, the input component comprising a speed setting element configured to implement speed adjustment of the motor and/or starting and stopping the motor, and the output component comprising at least one of a display, an indicator, or an alarm; and/or the motor further comprises a signal converter.
35. An extracorporeal blood pump, comprising: a pump head comprising an impeller with a rotor; and a motor configured to drive the impeller to rotate via the rotor, the motor comprising: a housing; at least one sensor located in the housing; and a motor driving-control assembly located in the housing and configured to control operation of the motor.
36. An extracorporeal blood pump system, comprising: an extracorporeal blood pump, comprising: a pump head comprising an impeller with a rotor; and a motor configured to drive the impeller to rotate via the rotor, the motor comprising: a housing; at least one sensor located in the housing; and a motor driving-control assembly located in the housing and configured to control operation of the motor; and a control host, wherein the control host comprises a power electronic circuit configured to send electric power and command signals to the extracorporeal blood pump, and wherein the control host is connected with the motor of the extracorporeal blood pump by one connection lead, which is capable of transmitting both electric power and command signals to the motor of the extracorporeal blood pump.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0055] With reference to the following detailed description of the specific embodiments of the present disclosure in combination with the accompanying drawings, the above-mentioned features and advantages and other features and advantages of the present disclosure as well as their implementing means will become more apparent. In the drawings,
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[0068] In the drawings, respective reference signs indicate respective components. The examples described herein are used to illustrate exemplary aspects of the present invention, and these examples should not be construed as limiting the scope of the present disclosure in any way.
DETAILED EMBODIMENTS
[0069] The present disclosure will be described below with reference to the drawings, in which several embodiments of the present disclosure are shown. It should be understood, however, that the present disclosure may be implemented in many different ways and is not limited to the example embodiments described below. In fact, the embodiments described hereinafter are intended to make a more complete disclosure of the present disclosure and to adequately explain the scope of the disclosure to a person skilled in the art. It should also be understood that the embodiments disclosed herein can be combined in various ways to provide many additional embodiments.
[0070] For the purpose of description, the terms “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “transverse”, “perpendicular” and their derivatives are all related to the orientation in the drawings of the present disclosure. However, it should be understood that the present disclosure may adopt various alternative modifications, unless otherwise clearly indicated. For example, when the apparatus in the drawings is turned over, the features previously described as being “below” other features may be described to be “above” other features at this time. The apparatus may also be otherwise oriented (rotated 90 degrees or at other orientations) and the relative spatial relationships will be correspondingly altered.
[0071] The singular forms “a/an” and “the” as used in the specification, unless clearly indicated, all contain the plural forms. The words “comprising”, “containing” and “including” used in the specification indicate the presence of the claimed features, but do not preclude the presence of one or more additional features. The wording “and/or” as used in the specification includes any and all combinations of one or more of the relevant items listed.
[0072] In the specification, when an element is referred to as being “on”, “attached” to, “connected” to, “coupled” with, “contacting”, etc., another element, it can be directly on, attached to, connected to, coupled with or contacting the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly on”, “directly attached” to, “directly connected” to, “directly coupled” with or “directly contacting” another element, there are no intervening elements present. In the specification, references to a feature that is disposed “adjacent” another feature may have portions that overlap, overlie or underlie the adjacent feature.
[0073] The applicant found in the study that the motor driving-control assembly used to control a motor is the key to determine whether an extracorporeal blood pump system can operate reliably.
[0074] Specifically, in the prior art extracorporeal blood pump systems, due to the complicated structure and volume limitation of the motors, the motor drive control assemblies are all integrated in control hosts. This arrangement allows the control information of the control host and the AC or DC power supply to be conveniently and effectively transmitted to the motor driving-control assembly, and then pulse width modulation (PWM) signals and electric power, for example, are transmitted to actuators of the motor through connection lines.
[0075] However, the applicant has found that, in the case where the motor driving-control assembly is integrated in the control host, the motor has a strong dependence on the control host. Once the control host fails or there is a communication failure between the control host and the motor, the motor will stop running to disable normal operation of the whole extracorporeal blood pump system. As the control host has a low level of environmental protection and often encounters rough use conditions, its failure rate is very high in the extracorporeal blood pump, readily leading to abnormal operation of the motor.
[0076] Secondly, active or passive magnetic suspension bearings are increasingly used in the motors of the extracorporeal blood pumps to reduce the mechanical damage to blood. Compared with conventional motors with contact-type mechanical bearings, more degrees-of-freedom controls conducted on the motors with magnetic suspension bearings are needed. This requires the integration of more sensors in the motor, and thus needs increasing connection lines between the control host and the motor. Increasing the connection lines between the control host and the motor will greatly reduce the stability of the connection lines, thereby significantly increasing the risk of communication failure between the control host and the motor.
[0077] Thus, an extracorporeal blood pump system according to the present disclosure is provided.
[0078] The motor 13 may include an actuator 14, a sensor 15, and a motor driving-control assembly 16 integrated in the motor 13. The actuator 14 is used to drive the impeller of the pump head 12 to rotate so as to promote flow of the blood and thus assist or replace the heart to maintain circulation of the blood. The sensor 15 is used to sense information required for control of the motor 13 and transmit said information to the motor driving-control assembly 16. The motor driving-control assembly 16 is used to control operation of the motor 13.
[0079] In an embodiment according to the present disclosure, the motor driving-control assembly 16 may include a sensor interaction circuit 17, a motor controller 18, and an optional amplifier 19. The motor driving-control assembly 16 is capable of controlling the motor 13 in a closed loop. During the closed-loop control, the sensor 15 transmits the sensed information (such as the information on position, speed and force of the impeller, the information on temperature in the motor, etc.) in the form of electric signals to the sensor interaction circuit 17 of the motor driving-control assembly 16. These electric signals are filtered and amplified and then transmitted to the motor controller 18. The motor controller 18, which has a corresponding algorithm software, compares the received electric signals with target values, and then generates corresponding control commands. The control commands are converted into control signals in the form of current, voltage, and the like, and the control signals may be amplified by the amplifier 19 and then transmitted to the actuator 14 of the motor 13, thereby realizing the closed-loop control of the motor 13.
[0080] The control host 11 may include a system controller 20 and a user interface 21. The control host 11 may also include a backup power supply 22 for supplying power to the control host 11 and the motor 13 to maintain normal operation of the extracorporeal blood pump system in case of failure of the external power supply. The backup power supply 22 may be an uninterruptible power supply, such as a rechargeable battery. The system controller 20 may include a power electronic circuit. The power electronic circuit may convert AC power into DC power (AC/DC conversion module) and/or convert DC power into appropriate voltage (DC/DC transformation module) by pulse width modulation, and then transmit the converted electric power to the motor driving-control assembly 16 of the motor 13 in the form of low-bandwidth and high-amplitude signals. In the embodiments according to the present disclosure, the control host 11 and the motor 13 can be connected merely by one connection lead. This connection lead can transmit not only electric power, but also command signals from the control host 11 to the motor 13.
[0081] By integrating the motor driving-control assembly 16 into the motor 13, high-bandwidth signals (such as drive signals and sensor signals) can be processed in the motor 13 itself, leaving only the low-bandwidth signals (such as power signals and user interface signals) to be processed in the control host 11, which greatly reduces the dependence of the motor 13 on the control host 11 and the requirement for interference resistance of the connection leads. Further, with the motor driving-control assembly 16 being integrated into the motor 13, only one connection lead is required between the control host 11 and the motor 13 to accomplish transmission of electric power and control commands, which can significantly reduce the risk of communication failure between the control host 11 and the motor 13 and thus reduce the risk of abnormal operation of the motor 13. Furthermore, integration of the motor driving-control assembly 16 into the motor 13 enables the motor driving-control assembly 16 to be well protected, because compared with the control host 11, the motor 13 usually has a higher level of environmental protection and is usually used with more care, thus greatly reducing the risk of malfunction of the motor driving-control assembly 16.
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[0083] Unlike the extracorporeal blood pump 10, the motor 52 of the extracorporeal blood pump 50 further includes a backup power supply 59 integrated in the motor 52. The backup power supply 59 may be an uninterruptible power supply, such as a rechargeable battery. The backup power supply 59 can supply power to the motor driving-control assembly 55 and the actuator 53 to maintain normal operation of the motor 52 in case of failure of the external power supply.
[0084] The motor 52 of the extracorporeal blood pump 50 may be provided with a user interface. The user interface may include an input component and an output component. The input component may include an input element for the user to input any necessary parameters. For example, the input component may include a speed setting element 60 for implementing operations like speed adjustment of the motor 52 and/or starting and stopping of the motor 52. The speed setting element 60 may be in the form of a press button, a knob, a push button, a rocker or a digital setting element, or may be in any other suitable forms. The output component may include any output element that can transmit information to users to meet necessary monitoring functions. For example, the output component may include a display for displaying information on, for example, rotational speed, temperature and operating state of the motor to the user. The output component may also include an indicator (such as a light emitting diode (LED)) or an alarm (such as a buzzer) to prompt or alarm the user with an optical signal or an audio signal.
[0085] The motor 52 of the extracorporeal blood pump 50 may include a signal converter 61 integrated in the motor 52. When the user performs an input operation on the motor through the input component of the user interface, the signal converter 61 may convert this input operation into a control signal required by the motor controller 57 and transmit the control signal to the motor controller 57, and when the motor controller 57 feeds back, for example, the operating conditions of the motor 52, to the user, the signal converter 61 may convert the operating conditions fed back by the motor controller 57 into corresponding indication signals and transmit the indication signals to the output component (such as a display, an indicator, an alarm, etc.) of the user interface.
[0086] By integrating the backup power supply 59, the user interface, and/or the signal converter 61 or the like in the motor 52, the extracorporeal blood pump 50 can be endowed with more complete functions and operability required for normal operation of the motor, enabling the extracorporeal blood pump 50 to work for at least a period of time independently and safely in case of sudden failure of the control host.
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[0088] Referring to
[0089] The motor 102 may include a housing, an actuator 112, a sensor 116, and a motor driving-control assembly 118. The actuator 112 and the sensor 116 of the motor 102 may be arranged in the housing of the motor 102. The motor driving-control assembly 118 of the motor 102 is also integrated in the housing of the motor 102.
[0090] The housing of the motor 102 may be configured in a generally T-shaped structure with a large upper portion and a small lower portion. This T-shaped structure can provide better hand-held space for users or enable users to grip the motor 102 in the same means as holding a plate, so that users with different hand shapes and sizes can conveniently grip the motor 102 or adjust the direction of the motor 102 in various environments, thus significantly increasing the use convenience of the motor 102.
[0091] The housing of the motor 102 may be configured as one piece, or may be configured to be composed of two or more separate components. For example, in the embodiment shown in
[0092] In other embodiments of the present disclosure, the housing of the motor 102 may also be configured to be composed of a left housing and a right housing. The left housing and the right housing may each have a generally T-shaped structure with a large upper portion and a small lower portion. Further, the housing of the motor 102 may also be configured in any other suitable means.
[0093] The specific structure of the motor 102 will be described with reference to
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[0095] The specific structure and arrangement of the motor driving-control assembly 118 of the motor 102 will be described with reference to
[0096] In the embodiment shown in
[0097] In the embodiments shown in
[0098] In other embodiments according to the present disclosure, the connection element for connecting the rigid sections may be a connection plug. The connection plug may be configured to be able to connect any two rigid sections at a suitable angle, so as to construct the motor driving-control assembly into a suitable shape to adapt to the inner space of the housing of the motor. The connection plug may be used to transmit signals and/or electric power between the rigid sections. The connection plug may be rigid.
[0099] In other embodiments according to the present disclosure, the connection element for connecting the rigid sections may also be a flexible circuit board for performing a portion of functions of the motor driving-control assembly 118.
[0100] In the embodiments according to the present disclosure, the components such as transistors and/or power integrated circuits of the motor driving-control assembly 118 may be in contact with the housing of the motor 102, so that heat from the components such as transistors and/or power integrated circuits can be dissipated through the housing of the motor 102. The motor driving-control assembly 118 may also be configured such that the circuit board is in contact with the housing of the motor 102 (in this instance, there may be other thermally conductive materials, such as thin thermally-conductive sheets, between the circuit board and the housing of the motor 102), to allow heat from the components such as transistors and/or power integrated circuits to be dissipated through thermal paths formed on the circuit board and the housing of the motor 102. In the case where the circuit board includes rigid sections, the rigid sections of the circuit board may be brought into contact with the housing of the motor 102 (in this instance, there may be other thermally conductive materials such as thin thermally-conductive sheets between the rigid sections and the housing of the motor 102), so that heat from components such as transistors and/or power integrated circuits can be dissipated through thermal paths formed on the rigid sections of the circuit board and the housing of the motor 102. In order to enhance heat dissipation, a heat dissipation enhancement structure 123 (as shown in
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[0102] In the embodiments shown in
[0103] Referring to
[0104] In the embodiment where the circuit board includes two or more rigid sections, each rigid section may also be configured to include an extended flexible circuit board layer for transmitting signals and/or electric power, and a rigid circuit board layer for performing a portion of driving-control functions of the motor driving-control assembly. The rigid circuit board layer may be arranged on at least one side of the flexible circuit board layer (for example, may be arranged on both sides of the flexible circuit board layer to form a sandwiched structure). The flexible circuit board layers may be connected together via connection elements, so as to realize interconnection between the rigid sections. Such multi-layer structural design can further enhance the flexibility of the circuit board while avoiding interference between the signals.
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[0106] Although the exemplary embodiments of the present disclosure have been described above with reference to the accompanying drawings, those skilled in the art should understand that the present disclosure is not limited to the specific structure that has been disclosed. Multiple changes and modifications may be made to the exemplary embodiments without substantively departing from the spirit and scope of the present invention. Accordingly, all the changes and modifications are encompassed within the protection scope as defined by the claims of the present invention.