Light-Emitting Component

Abstract

In an embodiment a light-emitting component includes a housing and an edge emitting semiconductor laser arranged in the housing, wherein the semiconductor laser is configured to emit light at a side face in an angle range, wherein the housing includes an emission opening for emitting the light, wherein the semiconductor laser is arranged in a first layer having a first material, wherein a second layer is arranged on the first layer, the second layer having a second material, wherein the first layer and the second layer are transmissive to the light, wherein the second layer is arranged between the first layer and the emission opening, wherein the emission opening lies at least partly outside the angle range of the semiconductor laser, and wherein a part of the light is directed directly onto an interface between the first and second layers.

Claims

1-15. (canceled)

16. A light-emitting component comprising: a housing; and an edge emitting semiconductor laser arranged in the housing, wherein the semiconductor laser is configured to emit light at a side face in an angle range, wherein the housing comprises an emission opening for emitting the light, wherein the semiconductor laser is arranged in a first layer comprising a first material, wherein a second layer is arranged on the first layer, the second layer comprising a second material, wherein the first layer and the second layer are transmissive to the light, wherein the second layer is arranged between the first layer and the emission opening, wherein the emission opening lies at least partly outside the angle range of the semiconductor laser, wherein a part of the light is directed directly onto an interface between the first and second layers, wherein the first layer comprises a lower refractive index for the light than the second layer, wherein the refractive indexes of the first and second layers differ by at least 0.1%, and wherein the interface is arranged in a manner inclined at an angle of between 45 and 135 with respect to a plane of the side face of the semiconductor laser.

17. The component according to claim 16, wherein at least 10% of the light is directed directly onto the interface between the first and second layers.

18. The component according to claim 17, wherein, a maximum of 50% of the light is directed directly onto the interface between the first and second layers.

19. The component according to claim 16, wherein the second layer comprises at least 5% more scattering particles than the first layer.

20. The component according to claim 19, wherein no scattering particles are arranged in the first layer.

21. The component according to claim 19, wherein the scattering particles comprise CaF2 particles.

22. The component according to claim 19, wherein at least 90% of the scattering particles comprise a size that is smaller than 15 m.

23. The component according to claim 16, wherein at least one part of an inner wall of the housing comprises a surface that reflects the light.

24. The component according to claim 16, wherein the semiconductor laser is secured on a base of the housing, and wherein the base comprises a surface that reflects the light.

25. The component according to claim 24, wherein the base is formed at least partly as a leadframe section or as a ceramic plate.

26. The component according to claim 16, wherein the first layer and/or the second layer comprise(s) silicone, an epoxy material and/or a resin as a light-transmissive material.

27. The component according to claim 16, wherein the interface comprises a rough, uneven structure.

28. The component according to claim 16, wherein a reflection face arranged at an inclination with respect to the angle range is provided in the first layer, and wherein the reflection face deflects the light in a direction of the emission opening.

29. The component according to claim 28, wherein the reflection face is arranged on a deflection element.

30. The component according to claim 16, wherein the semiconductor laser is a pulsed laser.

31. A light-emitting component comprising: a housing; and an edge emitting semiconductor laser arranged in the housing, wherein the semiconductor laser is configured to emit light at a side face in an angle range, wherein the housing comprises an emission opening for emitting the light, wherein the semiconductor laser is arranged in a first layer comprising a first material, wherein a second layer is arranged on the first layer, the second layer comprising a second material, wherein the first layer and the second layer are transmissive to the light, wherein the second layer is arranged between the first layer and the emission opening, wherein the emission opening lies at least partly outside the angle range, wherein a part of the light is directed directly onto an interface between the first and second layers, wherein the first layer comprises a lower refractive index for the light than the second layer, wherein the refractive indexes of the first and second layers differ by at least 0.1%, wherein the interface is arranged in a manner inclined at an angle of between 45 and 135 with respect to a plane of the side face of the semiconductor laser, wherein a reflection face arranged at an inclination with respect to the angle range is provided in the first layer, wherein the reflection face deflects the light in a direction of the emission opening, wherein the reflection face is located on a deflection element, and wherein the deflection element is arranged on a base of the housing in a manner adjoining a second side wall and located opposite to the light emitting side face of the semiconductor laser.

32. A light-emitting component comprising: a housing; and an edge emitting semiconductor laser arranged in the housing, wherein the semiconductor laser is configured to emit light at a side face in an angle range, wherein the housing comprises an emission opening for emitting the light, wherein the semiconductor laser is arranged in a first layer comprising a first material, wherein a second layer is arranged on the first layer, the second layer comprising a second material, wherein the first layer and the second layer are transmissive to the light, wherein the second layer is arranged between the first layer and the emission opening, wherein the emission opening lies outside the angle range of the semiconductor laser, wherein a part of the light is directed directly onto an interface between the first and second layers, wherein the first layer comprises a lower refractive index for the light of the semiconductor laser than the second layer, wherein the refractive indexes of the first and second layers differ by at least 0.1%, and wherein the interface is arranged in a manner inclined at an angle of between 45 and 135 with respect to a plane of the side face of the semiconductor laser.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above-described properties, features and advantages of this invention and the way in which they are achieved will become clearer and more clearly understood in association with the following description of the exemplary embodiments which are explained in greater detail in association with the drawings, in which

[0021] FIG. 1 shows a schematic illustration of a cross section through a light-emitting component;

[0022] FIG. 2 shows a schematic cross section through a further embodiment of a light-emitting component; and

[0023] FIG. 3 shows a schematic plan view from above of the component from FIG. 2.

DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS

[0024] FIG. 1 shows a schematic cross section through one embodiment of a light-emitting component 1 comprising an edge emitting semiconductor laser 2. The semiconductor laser 2 is arranged on a carrier 3. The carrier 3 may be formed, for example, in the form of a substrate, a leadframe or a ceramic plate. The carrier 3 is secured on a base 4 of a housing 5. The housing 5 comprises four side walls 6, 7 besides the base 4, depending on the embodiment chosen. Moreover, the housing 5 comprises an emission opening 8 for emitting light of the semiconductor laser. In the example illustrated, the emission opening 8 is arranged opposite the base 4. The emission opening 8 may comprise the same area as the base 4 or a smaller area. This is the case, for example, if the housing 5 is covered by a cover plate comprising an opening, wherein the opening constitutes the emission opening. The semiconductor laser 2 emits light 9 at a side face 10. The semiconductor laser 2 may be configured, for example, to emit infrared light or blue light. The designation light is understood to mean any electromagnetic radiation, which may be both in the visible range and in the non-visible range.

[0025] In the example illustrated, the side face 10 is arranged perpendicular to a plane of the emission opening 8. The light 9 is emitted by the semiconductor laser 2 in a predefined emission angle range 11. The emission angle range 11 is directed in the direction of a second side wall 7 of the housing 5. Depending on the embodiment chosen, the side face 10 may also be arranged at a different angle with respect to the plane of the emission opening 8. By way of example, in one embodiment, the side face 10 might be arranged parallel to the plane of the emission opening 8.

[0026] An interior of the housing 5 is filled with a first layer 12 up to a height above the semiconductor laser 2 proceeding from the base 4. A second layer 13 is arranged on the first layer 12. In the exemplary embodiment illustrated, the second layer 13 extends as far as the emission opening 8. Depending on the embodiment chosen, even further layers may be provided between the base 4 and the emission opening 8. The first and second layers 12, 13 adjoin one another via an interface 14. In the exemplary embodiment illustrated, the interface 14 is arranged perpendicular to the side face 10 of the semiconductor laser 2. Moreover, in the example illustrated, the interface 14 is arranged parallel to the base 4. Depending on the embodiment chosen, the interface 14 may also be arranged at a different angle, in particular in an angle range of between 45 and 135, in particular between 70 and 110, with respect to the plane of the side face 10, i.e., with respect to the side face 10. The side face 10 may be arranged in a Y-X-plane. The interface 14 may be arranged in a Y-Z-plane and perpendicular to a Y-Z-plane. Moreover, the interface 14 may be formed as a planar plane which is arranged in a manner inclined at an angle with respect to a Y-Z-plane and perpendicular to a Y-Z-plane. Moreover, depending on the embodiment chosen, the interface 14 may comprise a rough, uneven structure, such that a coupling of light 9 from the first layer 12 into the second layer 13 is improved.

[0027] Depending on the embodiment chosen, the emission angle range 11 in which light 9 is emitted by the semiconductor laser 2 is directed at least partly onto the interface 14. This means that at least part of the light 9 emitted by the semiconductor laser 2 impinges directly on the interface 14. The partial range may be between 10% and 50% or even above 50% of the light 9 emitted by the semiconductor laser 2.

[0028] The first layer 12 comprises a first material. The second layer 13 comprises a second material. The first and second materials are transmissive to the light 9 of the semiconductor laser. Transmissive is understood to mean a material which transmits at least 50%, in particular 90%, of the light 9. The first and second materials may be identical or different. The light-transmissive material may be, for example, silicone, epoxy material or resin. Depending on the embodiment chosen, the first and/or the second layer 12, 13 may comprise scattering particles 19. By way of example, the second layer may comprise at least 5 percent by volume more scattering particles 19 than the first layer 12. Moreover, the scattering particles 19 both in the first and in the second layer 12, 13 may be constituted from the same material or from different materials. Depending on the embodiment chosen, the first layer 12 and the second layer 13 may be formed without scattering particles 19. CaF2 particles, for example, may be used as scattering particles 19. However, the scattering particles 19 may also consist of other materials. The size of the particles may be smaller than 15 m. Depending on the embodiment chosen, the scattering particles 19 may comprise on average a size of between 0.5 m and 3 m. On average means that at least 80%, in particular 90%, of the particles are in this size range of between 0.5 m and 3 m.

[0029] Furthermore, the refractive index of the second layer 13 may be greater than the refractive index of the first layer 12. The difference in refractive index may be greater than 0.1%, in particular greater than 1%. In this case, the refractive index relates to the wavelength of the light 9 that is emitted by the semiconductor laser 2.

[0030] Depending on the embodiment chosen, at least one inner wall of the housing 5 and/or the base 4 of the housing 5 may comprise a reflective surface 20. An improved deflection of the light 9 in the direction of the emission opening 8 is achieved with the aid of the reflective surfaces 20. The reflective surface 20 may be formed as a mirror layer, as a reflective layer or as a metallic layer. By way of example, the base 4 may be constituted at least partly by a leadframe section on which the semiconductor laser 2 or the carrier 3 is mounted. Moreover, the base 4 may be formed at least partly as a ceramic plate on which the semiconductor laser 2 is mounted. The ceramic plate may be constituted, e.g., from an aluminum nitride ceramic.

[0031] FIG. 2 shows a further embodiment of the component 1, which may be formed substantially in accordance with the described embodiments in FIG. 1, but wherein in addition a deflection element 15 comprising a reflection face 16 is arranged in the housing 5. In the example, the deflection element 15 is arranged on the base 4 in a manner adjoining the second side wall 7 and located opposite the side face 10 of the semiconductor laser 2. The deflection element 15 may extend transversely over an entire width of the housing, i.e., in an X-direction. The deflection element 15 may itself be constituted from a reflective material or from reflective layers. Moreover, the deflection element 15 may be constituted from a non-reflective material, e.g., from plastic or silicone. By way of example, the deflection element 15 may be produced with the aid of a potting compound that is introduced into the housing 5. Afterward, the reflection face 16 is deposited on the deflection element 15, for example, as a mirror layer comprising dielectric layers and/or comprising at least one metallic layer. The first layer 12 is then introduced into the housing, wherein the first layer 12 covers the reflection face 16. The reflection face 16 and the deflection element 15 may, as illustrated, project into the second layer 13. By way of example, the deflection element 15 and the reflection face 16 may extend as far as the emission opening 8. The deflection element 15 may consist, for example, of the same material as the first and/or the second layer.

[0032] The reflection face 16 is formed as a planar face or as an uneven face. The reflection face 16 is arranged in a manner inclined at a predefined angle 17, in particular in an angle range, with respect to an average emission direction 18 of the semiconductor laser 2. The average emission direction 18 is defined by a center of the emission angle range 11 in a Y-direction. The Y-direction is arranged parallel to the side face 10. The angle 17 relative to the average emission direction 18 is chosen in such a way that light 9 that impinges on the reflection face 16 is deflected to a greater extent in the direction of the interface 14 and in the direction of the emission opening 8. An emission of the light 9 from the emission opening 8 with on average a shorter path length in the component 1 is thus achieved. Shorter light pulses comprising higher energy may be emitted as a result. The deflection element 15 and/or the reflection face 16 may be constituted, for example, from metal or dielectric materials. Moreover, the deflection element may be constituted, e.g., from a plastic or from silicone. In particular, the reflection face 16 may be formed on the deflection element 15, e.g., as a mirror face. Depending on the embodiment chosen, the first and/or the second layer may comprise phosphor for shifting the wavelength of the light 9.

[0033] FIG. 3 shows a schematic view looking from above at the component from FIG. 2.

[0034] The component 1 described is suitable in particular for time-of-flight measurements (time-of-flight applications) since the component comprises a small structural height. The semiconductor laser 2 is configured to generate short light pulses, for example, shorter than 10 nanoseconds, in particular shorter than 5 nanoseconds (FWHM). Moreover, the semiconductor laser may be configured to be able to generate light pulses comprising a rise time of the power up to the maximum and the fall time from the maximum down to substantially no power which are in the range of less than 5 nanoseconds. Moreover, the power of the semiconductor laser may be in the range of 10 watts or more. The semiconductor laser is configured to be driven in such a way that a plurality of light pulses are emitted in succession with a frequency of a few kilohertz. By way of example, the component 1 may be used for distance measurement in a vehicle. The semiconductor laser 2 may comprise an emission angle range 11 comprising, e.g., an aperture angle of 25 in the vertical direction (Y-direction) and an aperture angle of 11 in the horizontal direction (X-direction) relative to half the emission power (FWHM). Moreover, depending on the embodiment chosen, in addition to the component 1, optical elements may be provided in particular outside the housing 5, e.g., above the emission opening 8, in order to direct the light 9 emitted by the component 1 in a desired direction.

[0035] By way of example, the component 1 may be used for a range measurement, for a scanning of workpieces, for a speed measurement and for a distance measurement in particular in a vehicle. Distances in the range of up to a few 100 m may be detected in this case. In particular, the component 1 may be used for an automatic speed regulation of a vehicle. An electronic circuit that is necessary for the pulsed driving of the semiconductor laser 2 is not illustrated and not explained in more specific detail.

[0036] Although the invention has been more specifically illustrated and described in detail by means of the preferred exemplary embodiment, nevertheless the invention is not restricted by the examples disclosed and other variations may be derived therefrom by the person skilled in the art, without departing from the scope of protection of the invention.