PRINTING APPARATUS WITH IMPROVED HEAT TRANSFER MEMBER
20230027445 · 2023-01-26
Assignee
Inventors
- Kim Louis Jozephus HOEFNAGELS (SCHOTEN, BE)
- Michiel Magda Luc MALFAIT (DUFFEL, BE)
- Niels VAN DER GUCHT (WILRIJK, BE)
Cpc classification
B41J29/377
PERFORMING OPERATIONS; TRANSPORTING
B41J11/0024
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J29/377
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A printing apparatus includes a heat transfer system for transferring heat away from or to a print medium moving in a movement direction through the printing apparatus. The heat transfer system includes a heat transfer member with a rotatable support surface configured for supporting the print medium. The heat transfer member is provided with at least one channel. The support surface is rotatable around an axis in order to move the print medium in the movement direction. A fluid circulation means is configured for supplying a fluid through said at least one channel. The at least one channel is configured such that, in operation, when fluid is supplied through said at least one channel, torque is generated in a fluido-mechanical manner around said axis, contributing to a rotational movement of the support surface of the heat transfer member.
Claims
1. A printing apparatus comprising a heat transfer system for transferring heat away from or to a print medium moving in a movement direction through the printing apparatus, said heat transfer system comprising: a heat transfer member with a rotatable support surface configured for supporting the print medium; wherein the heat transfer member is provided with at least one channel; said support surface being rotatable around an axis in order to move the print medium in the movement direction; a fluid circulation means configured for supplying a fluid through said at least one channel; wherein said at least one channel is configured such that, in operation, when fluid is supplied through said at least one channel, torque is generated in a fluido-mechanical manner around said axis, contributing to a rotational movement of the support surface of the heat transfer member.
2. The printing apparatus according to claim 1, wherein the at least one channel comprises at least one driving channel which is arranged non-parallel to the axis; wherein the at least one driving channel comprises at least one substantially helically shaped channel portion.
3. (canceled)
4. The printing apparatus according to claim 2, wherein a helix angle, measured between the at least one substantially helically shaped channel portion and the axis is smaller than 40.
5. The printing apparatus according to claim 4, wherein the at least one substantially helically shaped channel portion comprises a plurality of helix portions, wherein each helix portion has a respective helix angle.
6. The printing apparatus according to claim 2, wherein the at least one driving channel is arranged at a constant radial distance from the axis; and/or wherein the at least one driving channel comprises a plurality of driving channels distributed uniformly around the axis; and/or wherein a handedness of the plurality of driving channels is such that, in operation, the direction of the generated torque is the same for each of the plurality of driving channels.
7-10. (canceled)
11. The printing apparatus according to claim 1, wherein the at least one channel comprises at least one supply channel and at least one return channel extending between a first end of the heat transfer member and a second end of the heat transfer member; wherein the at least one supply channel is arranged at a first radial distance of said axis, and wherein the at least one return channel is arranged at a second radial distance of said axis, wherein said first and second radial distance are different.
12. (canceled)
13. The printing apparatus according to claim 1, wherein the heat transfer member comprises a roller.
14. (canceled)
15. The printing apparatus according to claim 13, wherein the at least one channel is arranged at a radial distance which is larger than 60% of a radius of the roller; and/or wherein the roller has a diameter which is larger than 30 mm.
16. (canceled)
17. The printing apparatus according to claim 1, wherein the heat transfer member comprises a coupling flange and a roller coupled to the coupling flange, wherein the at least one channel comprises at least one channel portion in said coupling flange and at least one associated channel portion through said roller; wherein said at least one channel portion in said coupling flange is configured for, in operation, when fluid is supplied through said at least one channel portion, generating torque around said axis in a fluido-mechanical manner, contributing to a rotational movement of the support surface of the heat transfer member.
18. (canceled)
19. The printing apparatus according to the claim 17, wherein the at least one channel portion in the coupling flange comprises a plurality of channel portions, and wherein the coupling flange has a central inlet dividing in the plurality of channel portions.
20. (canceled)
21. The printing apparatus according to claim 1, wherein the heat transfer member comprises a turbine device comprising an impeller structure on a drive shaft, and a roller coupled to the drive shaft of the turbine device, wherein the at least one channel comprises at least one channel portion around said impeller structure and at least one channel portion through said roller, wherein the impeller blades are arranged such that, in operation, when fluid is supplied through said at least one channel portion around said impeller structure, torque is generated for rotating the drive shaft.
22. The printing apparatus of claim 1, wherein the heat transfer member is made at least in an outer part thereof of any one of the following materials: aluminium, aluminium alloy, magnesium alloy, steel, copper, steel alloy, copper alloy, a fibre based composite or a combination thereof; wherein optionally the heat transfer member has a polished surface; and/or wherein the heat transfer member is provided with a coating at the support surface.
23. (canceled)
24. The printing apparatus according to claim 1, wherein the heat transfer member comprises an inner cylinder and an outer cylinder coaxially arranged at a radial distance of each other such that an intermediate chamber is formed, wherein a surface of the inner and/or outer cylinder is provided with at least one fin extending radially in said intermediate chamber, such that the at least one driving channel is formed.
25. The printing apparatus according to claim 1, wherein the at least one channel comprises a plurality of substantially straight driving channels which are non-parallel to the axis and which extend at a substantially constant radial distance of the axis.
26. The printing apparatus according to claim 1, wherein the at least one channel and the fluid circulation means are configured to generate, when in operation, a torque of at least 0.05 Nm; and/or wherein the fluid circulation means is configured to supply a fluid through said at least one channel at a rate of at least 0.5 kg/min.
27. (canceled)
28. The printing apparatus according to claim 1, further comprising a motor for driving the heat transfer member to rotate the support surface, wherein the motor and the at least one channel are configured to rotate the support surface at a speed of at least 0.08 m/s.
29. A printing apparatus comprising a roller system with a plurality of rollers for guiding the print medium in the movement direction, a heat transfer system for transferring heat away from or to a print medium moving in a movement direction through the printing apparatus, said heat transfer system comprising: a heat transfer member with a rotatable support surface configured for supporting the print medium; wherein the heat transfer member corresponds with a roller of said plurality of rollers wherein the heat transfer member is provided with at least one channel; said support surface being rotatable around an axis in order to move the print medium in the movement direction; a fluid circulation means configured for supplying a fluid through said at least one channel; a printing means; wherein said plurality of rollers comprises a first roller upstream of the printing means and a second roller downstream of the printing means, wherein the heat transfer member corresponds with at least one of the first roller and the second roller; wherein said at least one channel is configured such that, in operation, when fluid is supplied through said at least one channel, torque is generated in a fluido-mechanical manner around said axis, contributing to a rotational movement of the support surface of the heat transfer member.
30. (canceled)
31. The printing apparatus according to claim 29, wherein the first roller is a drive roller.
32. The printing apparatus according to claim 29, wherein the second roller is a tension roller.
33. The printing apparatus according to claim 29, further comprising a fusing or drying station configured for fixing or drying an image printed by the printing means, said fusing or drying station being arranged downstream of the printing means and upstream of the second roller.
34. (canceled)
Description
BRIEF DESCRIPTION OF THE FIGURES
[0031] The accompanying drawings are used to illustrate presently preferred non-limiting exemplary embodiments of devices of the present invention. The above and other advantages of the features and objects of the invention will become more apparent and the invention will be better understood from the following detailed description when read in conjunction with the accompanying drawings, in which:
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DESCRIPTION OF EMBODIMENTS
[0040]
[0041] The heat transfer member 100 has a rotatable support surface 101 configured for supporting the print medium M. The heat transfer member 100 is provided with at least one channel 110, and the fluid circulation means 300 is configured to transport fluid through the at least one channel 110. The rotatable support surface 101 of the heat transfer member 100 extends in a lateral direction W of the heat transfer member 100. The lateral direction W may be oriented substantially perpendicular to the movement direction L1, L2 of the print medium. The support surface 101 is rotatably around an axis A. The axis A is substantially parallel to the lateral direction W. The rotation of the support surface 101 may be driven using drive means (not illustrated), such as a motor, configured to rotate the support surface 101 at a predetermined speed. In the illustrated embodiment the heat transfer member 100 comprises a roller, and the roller may be rotatably mounted around the axis A and driven by the drive means. The roller has a diameter d. Preferably, the diameter d may be larger than 30 mm, preferably larger than 100 mm, and e.g. larger than 500 mm. In the illustrated embodiment, the roller is a cylindrical roller. In other embodiments the roller may be a polygonal roller, such as a square or triangular roller, a conical roller, double conical roller, a crowning roller or a combination thereof.
[0042] The fluid circulation means 300 is configured for supplying a fluid through the at least one channel 110. The fluid may be a heat transfer fluid configured for storing thermal energy. The temperature of the fluid may be controlled to have a predetermined temperature. In an exemplary embodiment the fluid may be a liquid such as water. Alternatively, other heat transfer fluids may be used such as oil or a refrigerant. Preferably, the heat transfer fluid is water based. Preferably, the heat transfer fluid comprises a mixture of different fluids, for example water may be mixed with alcohol or antifreeze. Moreover, in the context of the application a fluid may be considered as including substances in liquid or gaseous phase, or a combination thereof. The fluid may also be a phase change material which, in an exemplary case, may change from the liquid phase to the gaseous phase between 20° C.-30° C.
[0043] The at least one channel 110 is configured such that in operation, when a fluid is pushed through the at least one channel, torque is generated which adds to the torque generated by the drive means for at least partially driving the heat transfer member 100 in a fluidomechanical manner. It is noted that the torque generated by the fluid circulating in the at least one channel 110 may be sufficient to rotate the heat transfer member 100 around the axis A. However, in other embodiments the generated torque may be insufficient to cause a rotation on its own, but it will add to the torque generated by the drive means, and the sum of these torques will then be sufficient to cause the rotation of the heat transfer member 100. In this way, the print medium may be moved in the movement direction L1, L2.
[0044] Preferably the at least one channel 110 comprises at least one driving channel. In the illustrated embodiment, the entire at least one channel will contribute to the driving, but it is also possible to use at least one channel which contributes only in one or more portion thereof to the driving. The at least one driving channel 110 is arranged non-parallel to the axis A. In the example of
[0045] The at least one substantially helically shaped driving channel 110 is arranged at a constant radial distance r from the axis A. The radial distance r is preferably larger than 60% of a radius of the roller, more preferably larger than 75%. By increasing the radial distance the generated moment of force around the axis A is larger.
[0046] The at least one substantially helically shaped driving channel 110 comprises a helix angle H measured between the at least one substantially helically shaped driving channel and a line parallel to the axis A. The helix angle H is preferably at least 2°. By increasing the helix angle H, a conversion efficiency of kinetic energy to rotational motion is improved. Tests have shown that the energy conversion and optimal heat exchanging performance may be achieved at a helix angle H which is relatively small, e.g. between 3° and 10°. The length L of the heat transfer member 100 may be e.g. between 50 mm and 2000 mm. As illustrated in
[0047] The at least one substantially helically shaped driving channel 110 further comprises a handedness. In the context of the application, handedness is defined as a screwing motion of the helically shaped driving channel moving from the first end to the second end or vice versa.
[0048] Preferably, the heat transfer member 100 is made of any one of the following materials: aluminium, aluminium alloy, magnesium alloy, steel, copper, steel alloy, copper alloy, titanium, a titanium alloy, a composite, a fibre based composite (such as a carbon fibre based composite), graphite based materials, plastic, or a combination thereof. Optionally, the heat transfer member has a polished surface. Optionally, the heat transfer member 100 may be provided with a coating at the support surface 101, preferably a coating made of any one of the following materials: a polytetrafluoroethylene, PTFE, based material such as a nickel-PTFE based material, a perfluoralkoxy alkane (PFA), fluorinated-ethylene-polypropylene (FEP), a ceramic material, a diamond-like-carbon, DLC, material, a metal. Such a coating provides a low surface roughness and hence a low friction coefficient to the heat transfer member 100, whilst also having good heat conductive properties. Further the coating may have a good wear resistance. The coating may have a thickness e.g. between 0.5 micron and 300 micron. Different elements of the heat transfer member may also be made from different materials. For example, an outer part of the heat transfer member may be made of a material with good heat conduction properties whilst and inner part of the heat transfer member 100 may be made from a material which is a bad heat conductor, e.g. a plastic material. Also, for example, a surface delimiting a driving channel 110 may be coated with a first coating material, while the outer surface of the heat transfer member 100 may be coated with a second different coating material or may be a polished surface. In an embodiment the support surface of the heat transfer member may comprise grooves configured for evacuating air present between the print medium and the support surface.
[0049]
[0050]
[0051] In the illustrated embodiment of
[0052]
[0053]
[0054]
[0055]
[0056] At least one channel extends through the coupling flange 600 and the roller 700. The at least one channel comprises at least one supply channel and at least one return channel. In the exemplary embodiment four supply channels and four return channels are illustrated. Each of the at least one supply and return channels comprises a channel portion 120a, 120b, 120c, 120d, 130a, 130b, 130c, 130d extending in the roller 700 and a respective channel portion 610a, 610b, 610c, 610d, 620a, 620b, 620c, 620d extending through the coupling flange 600. The channel portions 610a, 610b, 610c, 610d extend outwardly and spiral like-form the central inlet 601 to a respective supply channel portion 120a, 120b, 120c, 120d. In this way each of the channel portions 610a, 610b, 610c, 610d forms a driving channel portion. The channel portions 620a, 620b, 620c, 620d corresponding to the return channels extend inwardly and spiral-like from the respective return channel portions 130a, 130b, 130c, 130d to the central outlet 602. In this way each of the channel portions 620a, 620b, 620c, 620d forms a driving channel portion. In the illustrated embodiment the supply and return channel portions 120a, 120b, 120c, 120d, 130a, 130b, 130c, 130d extending in the roller 700 are straight channel portions which are parallel to the axis A and which extend at a substantially constant radial distance of the axis A. However, in other embodiments the supply and return channel portions may be driving channel portions, e.g. substantially helical driving channels.
[0057]
[0058]
[0059]
[0060]
[0061]
[0062] The fusing station 910 is configured for fixing an image printed by the printing means 900 and may be arranged upstream of the second roller 820. When the second roller 820 corresponds with a heat transfer member, the second roller 820 may, for example, cool the medium M after fusing of the image printed by the printing means 900. The fusing station 910 may be configured to use any of the thermal exchange principles: drying by radiation, convection, conduction. The fusing station 910 may be a contact fuser or a non-contact fuser. For example, the fusing station 910 may comprise any one of the following: an ultraviolet (UV) dryer, a hot air dryer, an infrared (IR) or near-infrared (NIR) dryer, a microwave dryer, a contact dryer, an RF dryer, or any combination thereof. Also, the fusing station 910 may be an intermediate fusing station for pinning an image printed by the printing means 900. In the latter case, optionally further printing means (not shown) may be provided downstream of the intermediate fusing station 910.
[0063] Whilst the principles of the invention have been set out above in connection with specific embodiments, it is to be understood that this description is merely made by way of example and not as a limitation of the scope of protection which is determined by the appended claims.