HIGH VOLTAGE WET-MATE CONNECTION ASSEMBLY
20200119485 · 2020-04-16
Assignee
Inventors
Cpc classification
H01R13/6456
ELECTRICITY
H01R13/53
ELECTRICITY
H01R13/2457
ELECTRICITY
International classification
H01R13/648
ELECTRICITY
Abstract
A high voltage wet-mate connection assembly (1) with electrically non-connected and connected modes, comprising a receptacle part (100) and a stab part (200). The stab part has an axially movable connection body (250) moving between non-connected and connected positions. The assembly has a connected mode metal encapsulation (50) encapsulating the contact location (40) at a shield distance from the contact location when in the connected position. The connected mode metal encapsulation (50) is in electrical contact with a main receptacle conductor (109), thereby having the same electric potential as the main receptacle conductor (109).
Claims
1. A high voltage wet-mate connection assembly configured to be switched between an electrically non-connected mode and an electrically connected mode, comprising: a receptacle part and a stab part, the receptacle part comprising a main receptacle conductor and the stab part comprising a main stab conductor; wherein the stab part comprises an axially movable connection body, which is configured to move between a non-connected position and a connected position, the connected position being a position where the connection body is in a state inserted into the receptacle part; wherein the connection body comprises a stab contact face configured to engage a receptacle contact face of the receptacle part at a contact location when in the connected state, thereby providing an electric connection between the main receptacle conductor and the main stab conductor; a connected mode metal encapsulation, the outer faces of which encapsulate the contact location at a shield distance from the contact location, when in the connected position; and wherein the connected mode metal encapsulation is in electrical contact with the main receptacle conductor, thereby having the same electric potential as the main receptacle conductor.
2. The high voltage wet-mate connection assembly according to claim 1, wherein the high voltage wet-mate connection assembly further comprises one or more radially movable contact elements, on which the receptacle contact face or the stab contact face is arranged.
3. The high voltage wet-mate connection assembly according to claim 2, wherein the one or more radially movable contact elements carry the receptacle contact face and is/are configured to move radially outwards when moving from the non-connected mode to the connected mode.
4. The high voltage wet-mate connection assembly according to claim 1, wherein the components that constitute the connected mode encapsulation are configured to remain in a constant radial position when the connection assembly switches between the connected mode and the non-connected mode.
5. The high voltage wet-mate connection assembly according to claim 1, comprising: a non-connected mode metal encapsulation, the outer faces of which encapsulate the radially movable contact elements with a shield distance when in the non-connected mode; and wherein the non-connected mode metal encapsulation is in electrical contact with the main receptacle conductor, thereby having the same electric potential as the main receptacle conductor.
6. The high voltage wet-mate connection assembly according to claim 1, wherein the connected mode metal encapsulation, when in the connected mode, is encapsulated by a connected mode insulation assembly.
7. The high voltage wet-mate connection assembly according to claim 1, wherein the non-connected mode metal encapsulation, when in the non-connected mode, is encapsulated by a non-connected mode insulation assembly.
8. The high voltage wet-mate connection assembly according to claim 1, wherein: the axially movable connection body of the stab part comprises a central bore; and a central front part of the receptacle part is configured to be positioned within the central bore when in the connected mode.
9. The high voltage wet-mate connection assembly according to claim 1, wherein the receptacle part comprises an axially retractable sleeve part, which is configured to be axially moved by a force exerted by the front face of a moving front part of the stab part.
10. The high voltage wet-mate connection assembly according to claim 1, wherein a receptacle part front face comprises front faces of a central front part, a moving front part, and a receptacle end body, wherein the front faces comprise metal.
11. The high voltage wet-mate connection assembly according to claim 1, wherein a stab part front face comprises front faces of a central front part, a moving front part and a stab end body, wherein the front faces comprise metal.
12. The high voltage wet-mate connection assembly according to claim 1, wherein: the receptacle part comprises packers arranged to slide against the connection body; and the packers are arranged within the connected mode metal encapsulation and within a shield distance from the outer faces of the connected mode metal encapsulation, when in the connected mode.
13. The high voltage wet-mate connection assembly according to claim 1, wherein the connected mode metal encapsulation is in contact with a semiconductor coating of a cable connected to the receptacle part.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0038] While various concepts have been discussed above, a detailed description of an example embodiment will be given in the following with reference to the drawings, in which
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DETAILED DESCRIPTION OF THE INVENTION
[0054]
[0055]
[0056] Still referring to
[0057] At an axial front end, the central conductor 109 is attached to a central insulator 111. At the opposite axial end of the central insulator 111, the latter is connected to a central front part 113. The central insulator 111 may be connected to the central conductor 109 and the central front part 113 by means of clamping, or by other methods.
[0058] While the central conductor 109 is made of an electrically conductive material, such as copper, the central insulator 111 can be made of a robust, electrically insulating material, such as PEEK (polyether ether ketone). The central front part 113 is made of a metal and is thus electrically conductive.
[0059] In this embodiment, the central conductor 109, central insulator 111, and the central front part 113 together form a substantially straight cylindrical shape extending axially in the center of the receptacle part 100. As will be discussed further below, when altering between the connected and non-connected modes, the central conductor, central insulator and central front part will retain their axial position with respect to the receptacle main body 101.
[0060] In the shown non-connected mode of
[0061] In the shown embodiment, the axially facing front faces of the central front part 113 and the moving front part 119 are substantially flush with the end contact face 105 of the receptacle end body 101.
[0062] Moreover, the axially facing front faces of the central front part 113, the moving front part 119 and the end contact face 105 are metal surfaces. Hence, except for slits between these components, the entire front face of the receptacle part 100 that faces towards the stab part 200 is made of metal. This makes it possible to clean the front face of the receptacle part 100 with a hard water jet and/or brushes, such as for removal of impurities, before joining the receptacle part and stab part together (as shown in
[0063] The moving insulator 115 and the moving front part 119 are configured to slide in an axial direction when moving between the connected and non-connected mode. During such axial movement, the central conductor 109, the central insulator 111, and the central front part 113 remains in their axial, central position. Such movement will be discussed further below.
[0064] Still referring to
[0065] A cylindrical wall 131 constitutes a substantial part of the outer boundary of the dielectric chamber 121, when in the shown non-connected mode, shown in
[0066] The dielectric chamber 121 is thus, in the shown embodiment, confined by the sliding shield 123, cylindrical wall 131, the tapered end portion 133 and the central conductor 109. Notably, all these components are electrically conductive, and together form an electric shield 130 around the dielectric chamber 121. Also, this electric shield is electrically connected to the central conductor 109, and will thus have the same electric potential (voltage) as the central conductor 109, regardless of being in the connected state or the non-connected state.
[0067] While the sliding shield 123 is configured to move axially back and forth, the cylindrical wall 131 and tapered end portion 133 remain attached to the non-moving central conductor 109. To account for the change of volume inside the dielectric chamber 121 during movement between the non-connected mode (
[0068] Outside the cylindrical wall 131 and the tapered end portion 133 there is an outer insulator 141. In this shown embodiment, the outer insulator 141 has a rear bore 143 positioned axially rearwards with respect to the tapered end portion 133. The rear bore 143 surrounds the central conductor 109 in this axial position.
[0069] The outer insulator 141 further has a front bore 145 within which the moving insulator 115 is arranged when the connection assembly 1 is in the non-connected mode, as shown in
[0070]
[0071] Radially outside the central front part 213, there is arranged a moving front part 219. The moving front part 219 can advantageously be made of a metal, as is also the moving front part 119 of the receptacle part 100. Moreover, the central front part 213 can advantageously also be made of metal, such as the same metal as the moving front part 219.
[0072] Axially rearwards of the moving front part 219 there is a moving insulator 215. The moving insulator 215 can be made of a robust, electrically isolating material, such as PEEK.
[0073] Radially within a part of the moving front part 219 and a part of the moving insulator 215 there is arranged a moving conductor 210. The moving conductor 210 is made of an electrically conductive material, such as copper. The moving conductor 210 is arranged to slide with continuous electric contact with the central conductor 209. The central conductor 209 of the stab part 200 remains axially fixed when moving between the non-connected and connected modes. The central conductor 209 can be made of the same electrically conducting material as the moving conductor 210, such as copper in this embodiment.
[0074] Together, the moving front part 219, the moving conductor 210, and the moving insulator 215 form a conductor receiving bore 244, within which the central conductor 209 and the central front part 213 is arranged. The moving front part 219, the moving conductor 210 and the moving insulator 215 are configured to move in an axially direction while the central conductor 209 and the central front part 213 remains in their position inside the conductor receiving bore 244.
[0075] Onto the outer face of the moving insulator 215, there is attached an actuation element 214. In this embodiment, the actuation element 214 comprises an actuation sleeve 216 that extends along a portion of the outer face of the moving insulator 215. The actuation element 214 further comprises a hydraulic actuation piston 218. The hydraulic actuation piston 218 protrudes radially out from the actuation sleeve 216.
[0076] Together, the moving front part 219, the moving conductor 210, the moving insulator 215, and the actuation element 214 form a connection body 250. The connection body 250 is configured to move in an axial direction with respect to the rest of the stab part 200. Also, a part of the connection body 250 is configured to be inserted into the receptacle part 100. Such movement will take place when switching from a non-connected mode to a connected mode.
[0077] A stab end body 201 is arranged at an axial front end of the stab part 200. The stab end body 201 further has an inner stab end body bore 202 within which the moving front part 219 is arranged when in the non-connected mode. Advantageously, the stab end body 201 is made of metal, and has an end contact face 205, which is configured to abut against the end contact face 105 of the receptacle part 100. In the shown embodiment, the contact face 105 of the receptacle part 100 and the facing end contact face 205 of the stab end body 201 both face in an axial direction. However, in other embodiments, these faces may have other shapes, for instance a tapered configuration.
[0078] Axially rearwards of the stab end body 201, the stab part 200 has a stab chamber body 204.
[0079] The actuation piston 218 is arranged in a hydraulic connection chamber 212, which is formed as an annulus between the connection body 250 and a chamber bore 206 of the stab chamber body 204.
[0080] At an axial front side of the actuation piston 218 (on the left hand side of the piston in
[0081] Correspondingly, a hydraulic connection chamber 212 is arranged on the axial rear side of the actuation piston 218 (on the right hand side of the piston in
[0082] Still referring to
[0083]
[0084] For prevention of water ingress, the central front part 113 of the receptacle part 100, and the central front part 213 of the stab part 200, are provided with a pair of central packers 153, 253. Correspondingly, the receptacle end body 101 and the stab end body 201 are provided with a pair of outer packers 155, 255. As will be appreciated by the skilled person, the outer packers 155, 255 could have been arranged with another component than the receptacle end body 101 and the stab end body 201, provided they are arranged to seal against the moving front parts 119, 219 of the receptacle part 100 and the stab part 200, respectively.
[0085] The central packers 153, 253 and the outer packers 155, 255 can be made of any suitable material, such as plastic, rubber or metal. Upon axial movement during a connection or a disconnection procedure, the axially moving parts will slide against the packers.
[0086] As discussed above, the central front part 113, the moving front part 119, and the end contact face 105 of the receptacle part 100 can advantageously exhibit front faces of metal. Advantageously, the central front part 213, the moving front part 219, and the end contact face 205 of the stab part 200 can also exhibit front faces of metal. This makes it possible to clean the front of the stab part 200 with a strong water jet and/or brush, without risking harm to the stab part.
[0087] While
[0088] Notably, in the connected mode, as shown in
[0089] As shown in
[0090] In the said overlapping portion, where the axial extension of the moving conductor 210 overlaps with the central conductor 109 of the receptacle part 100, the connection sleeve 157 further comprises radially movable contact elements, here in the form of connection fingers 163. The connection fingers 163 extend in a substantial axial direction as separate parts out from the sleeve portion 159. In this shown embodiment, their radial thickness increases somewhat along the axial direction, towards the axial front end of the receptacle part 100 (i.e. towards the position of the central front part 113). The connection fingers 163 rest on a tapered connection face 165 arranged on the central conductor 109. The tapered connection face 165 is recessed compared to the general cylindrical outer surface of the central conductor 109.
[0091] In this embodiment, on the radial outwardly facing face of the connection fingers 163, the receptacle contact faces 122 are positioned. As explained above, when sliding the connection sleeve 157 on the main receptacle conductor/central conductor 109, the connection fingers 163 will be forced radially outwards so that the contact faces 122 abuts the stab contact bore, here in the form of the inner contact bore 222.
[0092] During the connection movement, i.e. when the connection body 250 moves axially when being inserted into the receptacle part 100, a part of the sliding shield 123 is configured to engage the engagement element 161 of the connection sleeve 157. Because of this engagement, the connection sleeve 157 is also moved in the axial direction, along with the sliding shield 123. The connection sleeve 157 slides rearwards on the axially fixed central conductor 109 of the receptacle part 100. This further moves the connection fingers 163 along the tapered connection face 165, in such manner that their radial position is moved or lifted radially outwards. This radial movement of the connection fingers 163 forces them into abutment with the moving conductor 210 of the stab part 200. The moving conductor 210 has a stab contact face, which constitutes the contact face that provides the electric contact between the receptacle part 100 and the stab part 200 when in the connected mode. In this embodiment, the stab contact face is in the form of an inner contact bore 222, against which the connection fingers 163 abuts. This abutment ensures electrical connection between the central conductor 109 and the moving conductor 210, as the connection sleeve 157 is always in electric contact with the central conductor 109.
[0093] Notably, when the contact between the inner contact bore 222 (stab contact face) and the receptacle contact face 122 (on the connection fingers 163) is made, there is no mutual axial movement between these faces. That is, these faces are only moved towards each other along their facing direction. Because of such gentle handling without sliding, their faces may be coated with a soft metal suitable for establishing electric contact, such as gold, without damaging the faces when making or removing the contact.
[0094] Advantageously, the connection sleeve 157 can be made of the same material as the central conductor 109, such as copper. The inner contact bore 222 is a part of the conductor receiving bore 244 (shown in
[0095] When the connection body 250 is pulled back, such as by application of hydraulic pressure in the hydraulic disconnection chamber 208 (cf.
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[0100] It is again reverted to
[0101] A result of this is that the packers will not be exposed to large electrical fields that could result in damage to the packers. Thus, while the feature of having front faces of metal makes it more feasible to clean, having front parts of metal also protects the packers from being harmed due to high voltages.
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[0103] The inner thick black lines introduced in
[0104] Notably, in this embodiment the axially front portion of the central conductor/receptacle main conductor 109 may abut the inner contact bore 222 of the moving conductor 210. Thus, electric connection between the receptacle part and stab part may also exist at this location. In addition, electric contact may be present between the sleeve portion 159 of the connection sleeve 157, and the moving front part 219 of the stab part 200. Notably, the outer rim of the connected mode metal encapsulation 50 is arranged at a distance also from these possible contact faces. Even the moving front part 119 of the receptacle part may constitute electrical connection between the receptacle part 100 and the stab part 200, as it abuts both the sleeve portion 159 and the moving front part 219 of the stab part 200, when in the connected mode.
[0105] As the skilled person will appreciate though, the contact provided at the contact location 40 (i.e. where the radially movable contact elements, namely the connection fingers 163 in this embodiment, makes the electric connection) constitutes the main electrical contact of the connection assembly when in the connected mode.
[0106] At the area of the contact location 40, the components of the connected mode metal encapsulation 50 are, in this embodiment, the moving conductor 210 and the moving front part 219, which are both components of the connection body 250 of the stab part 200.
[0107] It is again referred to
[0108] In the shown embodiment, a portion of the connection body 250 of the stab part 200, namely the moving insulator 215, forms a part of the connected mode insulation assembly 70 when in the connected mode. As can be seen in
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[0110] Corresponding to the connected mode insulation assembly 70 discussed with reference to
[0111] Thus, both the connected mode insulation assembly 70 and the non-connected mode insulation assembly 80 provides a barrier of insulating material between, respectively, the connected mode metal encapsulation 50 and the non-connected mode metal encapsulation 60, and the outer metal structure of the connection assembly 1, such as the receptacle end body 101 and outer structure sleeve 102.
[0112] The attachment portion 135 of the tapered end portion 133 of the electric shield 130 constitutes the rear end part of both the connected mode metal encapsulation 50 and the non-connected mode metal encapsulation 60. Behind this position, i.e. the position of the attachment portion 135, the main receptacle conductor (central conductor) 109 constitutes the outer face of the high voltage carrying metal, in this embodiment.
[0113] The skilled person will appreciate that the instead of moving connection elements, such as the connection fingers 163, radially outwards into connected state, one can also use other designs that moves connection element(s) radially inwards.
[0114] A notable advantage of the discussed metal encapsulations 50, 60, is that one may design connection elements/contact faces without taking account of large electric fields. Due to this fact, one does not need to avoid sharp edges or small parts, which in prior art solutions would be unacceptable due to the electric fields that could affect them, or that could affect the insulating material.
[0115] Yet a notable advantage is the comparatively small size and weight, which the disclosed design renders possible. In some embodiments, a high voltage connection assembly 1 according to the present invention may typically have a mass of about 10 kg. This is a significant reduction compared to prior assemblies known to the applicant, which may have a mass of about 140 kg.
[0116] In addition to make the front faces of the receptacle part 100 and the stab part 200 more tolerant to being cleaned by a strong water jet, it should also be mentioned that by avoiding insulating materials at the front faces, the assembly is less prone to water ingress with possible resulting material expansion. Such problems are known for instance when using PEEK in contact with seawater.
[0117] The connection assembly according to the present invention also reduces the exposure of water to the connection faces. Such exposure may result in fouling and deterioration of the contact faces. Notably, with the design according to the example embodiment, no insulating material, nor any conductors are exposed to seawater. This applies to both the connected and the non-connected mode.
[0118] In the discussed example embodiment, a connection body stabs into the receptacle part from the stab part. Moreover, this shown connection body comprises an inner bore, thereby having the shape of a sleeve. Notably, by stabbing a connection body that has ha sleeve design, the front surface/front area is less than conventional stab part pin. As a result, less seawater, typically trapped between the front face of the connection body and the facing front face of the receptacle part, is moved into the receptacle part. This reduces the amount of seawater that might pollute the inside of the receptacle part, and in particular the dielectric fluid (such as in the dielectric chamber 121).
[0119] As appears from
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[0121] As with the previously discussed embodiment, the tapered end portion 133 of the electric shield 130 has an attachment portion 135 that connects to the central receptacle conductor 109. However, contrary to the embodiment discussed above, in the embodiment shown in
[0122] In the embodiment shown in
[0123]
[0124] In order to move the sleeve connection 157 and thus the connection fingers 163 out of contact engagement, i.e. into the non-connected mode, there is arranged a disconnecting spring 164. The disconnecting spring 164 is compressed between a shoulder on the central receptacle conductor 109 and a shoulder on the connection fingers 163, thus providing a force onto the connection fingers towards the non-connected mode position.
[0125] Also arranged on the connection fingers 163 are disconnecting finger faces 166 that are configured to slide on an inclined disconnecting sliding face 168 that is arranged on the central insulator 111. The mutual engagement between the inclined disconnecting sliding face 168 and the disconnecting finger face 166 will ensure that the connection fingers 163 are moved radially inwards and hence out of connection with the stab contact face 222 when the connection body 250, including the stab contact face 222, is pulled out from the receptacle part 100.
[0126] Notably, as shown with the discussed example embodiments, the connected mode metal encapsulation 50 is made up of metal parts of the receptacle part 100 and metal parts of the connection body of the stab part 200. This may also relate to other embodiments of the invention.
[0127] While various aspects of the present invention has been illustrated with the above detailed example of embodiment, the skilled person will appreciate that a plurality of other embodiments are feasible within the scope of the claimed invention.